Novel dehydrator

By using conveying screws and mixing rods in the dehydrator to accelerate the drop of moisture, and using a fan and heating plate in combination with the drying mechanism, the problem of difficult separation and complete drying of materials in the prior art is solved, and a better dehydration effect is achieved.

CN222257438UActive Publication Date: 2024-12-27SHAYANG COUNTY QUANSHENG FOOD CO LTD
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Patent Information

Application Number
CN202421016836.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-27
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The screw lifting mechanism of the continuous dehydrator of existing particulate materials is limited in speed and small centrifugal force, which makes it difficult to separate the moisture of the material, and lacks a drying structure, so that the moisture cannot be completely removed.

Method used

A new type of dehydrator is designed, adopting the first and second dehydrator housing structures, and accelerating moisture drops through the conveying screw and mixing rod, and a drying mechanism is set up in the second dehydrator housing to realize materials by using a fan and a heating plate. thoroughly dry.

Benefits of technology

It improves the dehydration effect of material, ensures that the moisture is completely removed, and improves the efficiency of the dehydrator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel dehydrator which comprises a first dehydrator shell and a second dehydrator shell, a dehydration mechanism is installed on the outer wall of a conveying screw rod, and a drying mechanism is installed above the second dehydrator shell. According to the stirring device, the output shaft of the motor can drive the conveying screw rod to rotate, the conveying screw rod drives the second bevel gear to rotate through the first bevel gear, the second bevel gear can drive the stirring rod to rotate, the stirring rod stirs the materials, and therefore falling of water in the materials can be accelerated; a part of water can be discharged through the net plate and the liquid discharging pipe, and then the opening of the first dehydrator shell is exposed, so that materials in the first dehydrator shell flow into the second dehydrator shell through the opening and are conveyed towards the right side under the action of the conveying screw rod, and the water in the materials can be separated out more easily. Therefore, the dewatering effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of dehydrators, in particular to a novel dehydrator. Background Art

[0002] Dehydrators can generally be used to remove water from clothing, textiles, crops and other items. After dehydration, they can be dried in a dryer to achieve a thorough drying effect. When processing some materials, if the materials need to be washed, they need to be dehydrated in a dehydrator after washing before proceeding to the next process.

[0003] For example, a continuous dehydrator for granular materials with publication number CN204769173U is composed of a frame base, a centrifugal dehydration cylinder, a screw lifting mechanism, a driving mechanism, a water retaining shell, a feed hopper, and a discharge port. The water-containing granular materials are dehydrated while being rotated and lifted by the screw lifting mechanism in the feed hopper, and automatically flow out from the discharge port after dehydration;

[0004] The continuous dehydrator for granular materials uses a screw lifting mechanism in a centrifugal dehydration cylinder to transport and dehydrate the materials. However, generally speaking, the speed of the screw lifting mechanism is limited, the centrifugal force generated is relatively small, and when the materials are transported upward, the materials are easily piled up, so that the moisture in the materials is not easy to be separated, and the dehydration effect is not good. At the same time, there is no structure for drying the materials in the centrifugal dehydration cylinder, so the moisture on the materials cannot be completely removed. In view of this, it is very necessary to design a new dehydrator to solve this problem. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a new dehydrator, which solves the problem that the existing continuous dehydrators for granular materials have limited speeds of the screw lifting mechanism, the centrifugal force generated is relatively small, and when the materials are transported upward, the materials are easily piled up together, so that the moisture in the materials is not easy to be separated. At the same time, there is no structure for drying the materials in the centrifugal dehydration cylinder, so the moisture on the materials cannot be completely removed.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a new dehydrator, comprising a first dehydrator shell and a second dehydrator shell, the second dehydrator shell is fixedly connected to the lower outer wall of the right side of the first dehydrator shell, the lower surfaces of the first dehydrator shell and the second dehydrator shell are fixedly connected to legs, the interior of the second dehydrator shell is rotatably connected to a conveying screw through a pair of bearings, a mesh plate is fixedly connected to the lower interior of the first dehydrator shell, and a stirring rod is rotatably connected to the mesh plate and the interior of the first dehydrator shell through bearings, a dehydration mechanism is installed on the outer wall of the conveying screw, and a drying mechanism is installed above the second dehydrator shell.

[0007] Preferably, the dehydration mechanism includes a base fixed to the right outer wall of the second dehydrator shell, a motor connected to the conveying screw is fixed inside the base, a first bevel gear is fixed to the left side of the conveying screw, and a second bevel gear fixed to the stirring rod is meshed and connected above the first bevel gear, and a first observation window and a second observation window are respectively fixed to the front end surfaces of the first dehydrator shell and the second dehydrator shell.

[0008] Preferably, a feed hopper is fixedly connected to the upper left side of the first dehydrator housing.

[0009] Preferably, a liquid discharge pipe and a material discharge pipe are fixedly connected to the lower parts of the first dehydrator housing and the second dehydrator housing, respectively.

[0010] Preferably, the drying mechanism includes a pair of fans fixedly connected to the upper surface of the second dehydrator shell, the air outlet of the fan is fixedly connected to a first pipe, and the bottom of the first pipe is connected to a plurality of second pipes fixedly connected to the inside of the second dehydrator shell, a heating plate fixedly connected to the inner wall of the second dehydrator shell is provided below the second pipe, and a temperature sensor fixedly connected to the inside of the second dehydrator shell is provided below the right side of the heating plate.

[0011] Preferably, a screw is connected to the inner thread on the upper left side of the second dehydrator housing, a handle is fixed on the upper side of the screw, and a baffle is rotatably connected to the lower side of the screw and is in contact with the outer wall of the opening of the first dehydrator housing.

[0012] Beneficial Effects

[0013] The utility model provides a novel dehydrator, which has the following beneficial effects:

[0014] The material to be dehydrated can be discharged into the first dehydrator housing through the feed hopper, and then the motor is started, so that the output shaft of the motor drives the conveying screw to rotate, and the conveying screw drives the second bevel gear to rotate through the first bevel gear, so that the second bevel gear can drive the stirring rod to rotate, so that the stirring rod stirs the material, which can accelerate the water in the material to fall, and part of the water can be discharged through the mesh plate and the drain pipe, and then the handle is turned to drive the screw to rotate, so that the screw cooperates with the second dehydrator housing and drives the baffle to move, and the opening of the first dehydrator housing is exposed, so that the material in the first dehydrator housing flows into the second dehydrator housing through the opening, and is transported to the right side under the action of the conveying screw, so that the water in the material is easier to separate, so the dehydration effect is better;

[0015] When the material is transported in the second dehydrator shell, the fan and the heating plate can be started. The inside of the second dehydrator shell can be heated by the heating plate. At the same time, the fan inhales the outside air and then discharges the air into the second dehydrator shell through the first pipe and the second pipe. The heat generated by the heating plate is evenly distributed in the second dehydrator shell to dry the transported material. In this way, the moisture on the material can be completely removed, thereby achieving a better use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a plan cross-sectional view of the utility model.

[0018] Figure 3 It is a partially enlarged schematic diagram of the utility model.

[0019] Figure 4 It is a partially enlarged schematic diagram of the utility model.

[0020] Figure 5 It is a partially enlarged schematic diagram of the utility model.

[0021] In the figure: 1. first dehydrator housing; 2. second dehydrator housing; 3. support leg; 4. conveying screw; 5. mesh plate; 6. stirring rod; 7. machine base; 8. motor; 9. first umbrella gear; 10. second umbrella gear; 11. first observation window; 12. second observation window; 13. feed hopper; 14. drain pipe; 15. discharge pipe; 16. fan; 17. first pipeline; 18. second pipeline; 19. heating plate; 20. temperature sensor; 21. screw; 22. handle; 23. baffle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 The utility model provides a technical solution: a new type of dehydrator, comprising a first dehydrator housing 1 and a second dehydrator housing 2, the second dehydrator housing 2 is fixedly connected to the lower outer wall of the right side of the first dehydrator housing 1, the lower surfaces of the first dehydrator housing 1 and the second dehydrator housing 2 are fixedly connected to legs 3, the interior of the second dehydrator housing 2 is rotatably connected to a conveying screw 4 through a pair of bearings, a mesh plate 5 is fixedly connected to the lower interior of the first dehydrator housing 1, and a stirring rod 6 is rotatably connected to the mesh plate 5 and the interior of the first dehydrator housing 1 through bearings, a dehydration mechanism is installed on the outer wall of the conveying screw 4, and a drying mechanism is installed above the second dehydrator housing 2;

[0024] A conveying screw 4 can be arranged inside the second dehydrator housing 2 so that the material can be transported by the conveying screw 4, and a stirring rod 6 can be arranged inside the first dehydrator housing 1 so that when the stirring rod 6 stirs the material, the moisture on the material can fall off to achieve dehydration.

[0025] The present embodiment is further configured such that the dehydration mechanism comprises a base 7 fixedly connected to the right outer wall of the second dehydrator housing 2, a motor 8 connected to the conveying screw 4 is fixedly connected to the inside of the base 7, a first bevel gear 9 is fixedly connected to the left side of the conveying screw 4, and a second bevel gear 10 fixedly connected to the stirring rod 6 is meshedly connected above the first bevel gear 9, and a first observation window 11 and a second observation window 12 are fixedly connected to the front end surfaces of the first dehydrator housing 1 and the second dehydrator housing 2, respectively;

[0026] Start the motor 8 so that the output shaft of the motor 8 drives the conveying screw 4 to rotate. The conveying screw 4 drives the second bevel gear 10 to rotate through the first bevel gear 9. In this way, the second bevel gear 10 can drive the stirring rod 6 to rotate, so that the stirring rod 6 stirs the material, which can accelerate the drop of moisture in the material.

[0027] This embodiment is further configured such that a feed hopper 13 is fixedly connected to the upper left side of the first dehydrator housing 1 .

[0028] This embodiment is further configured such that a liquid discharge pipe 14 and a material discharge pipe 15 are respectively fixedly connected below the first dehydrator housing 1 and the second dehydrator housing 2;

[0029] Both the liquid discharge pipe 14 and the material discharge pipe 15 are provided with valves, so as to facilitate the discharge of liquid and material.

[0030] The present embodiment is further configured such that the drying mechanism includes a pair of fans 16 fixedly connected to the upper surface of the second dehydrator housing 2, the air outlet of the fan 16 is fixedly connected to a first pipe 17, and the lower part of the first pipe 17 is connected to a plurality of second pipes 18 fixedly connected to the inside of the second dehydrator housing 2, a heating plate 19 fixedly connected to the inner wall of the second dehydrator housing 2 is provided below the second pipe 18, and a temperature sensor 20 fixedly connected to the inside of the second dehydrator housing 2 is provided below the right side of the heating plate 19;

[0031] The fan 16 and the heating plate 19 can be started, and the interior of the second dehydrator housing 2 can be heated by the heating plate 19. At the same time, the fan 16 inhales the outside air, and then discharges the air into the second dehydrator housing 2 through the first pipe 17 and the second pipe 18, so that the heat generated by the heating plate 19 is evenly distributed in the second dehydrator housing 2, and the transported materials are dried, so that the moisture on the materials can be completely removed, thereby achieving a better use effect.

[0032] This embodiment is further configured such that a screw rod 21 is threadedly connected to the upper left inner portion of the second dehydrator housing 2, a handle 22 is fixedly connected to the upper portion of the screw rod 21, and a baffle 23 is rotatably connected to the lower portion of the screw rod 21 and is in contact with the outer wall of the opening of the first dehydrator housing 1;

[0033] An opening can be processed at the lower right side of the first dehydrator housing 1, so that the material in the first dehydrator housing 1 can flow into the second dehydrator housing 2 through this opening. At the same time, the handle 22 is turned to drive the screw 21 to rotate, so that the screw 21 cooperates with the second dehydrator housing 2 to drive the baffle 23 to move, and the position of the baffle 23 is adjusted.

[0034] It is worth noting that the models of the electrical structures involved in this application can be selected according to user needs, and only need to meet the use requirements of this application. At the same time, the corresponding control circuits are all existing technologies and can be fully implemented by personnel in this field, so no further details will be given.

[0035] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.

[0036] Embodiment: When it is necessary to use this device, the external power supply and control circuit of each electrical structure can be connected, and then the material to be dehydrated is discharged into the first dehydrator housing 1 through the feed hopper 13, and then the motor 8 is started, so that the output shaft of the motor 8 drives the conveying screw 4 to rotate, and the conveying screw 4 drives the second bevel gear 10 to rotate through the first bevel gear 9, so that the second bevel gear 10 can drive the stirring rod 6 to rotate, so that the stirring rod 6 stirs the material, so that the water in the material can be accelerated to fall, and part of the water can be discharged through the mesh plate 5 and the drain pipe 14, and then the handle 22 is turned, and the screw 21 is driven to rotate through the handle 22, so that the screw 21 cooperates with the second dehydrator housing 2 to drive the baffle 23 to move, and the opening of the first dehydrator housing 1 is exposed, so that the material in the first dehydrator housing 1 flows into the second dehydrator housing 2 through this opening, and is transported to the right under the action of the conveying screw 4, so that the water in the material is easier to be separated, so the dehydration effect is better;

[0037] When the material is transported in the second dehydrator housing 2, the fan 16 and the heating plate 19 can be started. The interior of the second dehydrator housing 2 can be heated by the heating plate 19. At the same time, the fan 16 inhales the outside air and then discharges the air into the second dehydrator housing 2 through the first pipe 17 and the second pipe 18, so that the heat generated by the heating plate 19 is evenly distributed in the second dehydrator housing 2, and the transported material is dried, so that the moisture on the material can be completely removed, thereby achieving a better use effect.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel dehydrator, comprising a first dehydrator housing (1) and a second dehydrator housing (2), wherein the second dehydrator housing (2) is fixedly connected to the lower right outer wall of the first dehydrator housing (1), characterized in that: The lower surfaces of the first dehydrator housing (1) and the second dehydrator housing (2) are both fixedly connected with supporting legs (3); the interior of the second dehydrator housing (2) is rotatably connected with a conveying screw (4) via a pair of bearings; a mesh plate (5) is fixedly connected to the lower part of the interior of the first dehydrator housing (1); and a stirring rod (6) is rotatably connected between the mesh plate (5) and the interior of the first dehydrator housing (1) via bearings; a dehydration mechanism is installed on the outer wall of the conveying screw (4); and a drying mechanism is installed above the second dehydrator housing (2).

2. A novel dehydrator according to claim 1, characterized in that: The dehydration mechanism comprises a machine base (7) fixedly connected to the right outer wall of the second dehydrator housing (2); a motor (8) connected to the conveying screw (4) is fixedly connected inside the machine base (7); a first bevel gear (9) is fixedly connected to the left side of the conveying screw (4); and a second bevel gear (10) fixedly connected to the stirring rod (6) is meshedly connected above the first bevel gear (9); and a first observation window (11) and a second observation window (12) are respectively fixedly connected to the front end surfaces of the first dehydrator housing (1) and the second dehydrator housing (2).

3. A novel dehydrator according to claim 1, characterized in that: A feed hopper (13) is fixedly connected to the upper left side of the first dehydrator housing (1).

4. A novel dehydrator according to claim 1, characterized in that: A liquid discharge pipe (14) and a material discharge pipe (15) are respectively fixedly connected below the first dehydrator housing (1) and the second dehydrator housing (2).

5. A novel dehydrator according to claim 1, characterized in that: The drying mechanism comprises a pair of fans (16) fixedly connected to the upper surface of the second dehydrator housing (2); an air outlet of the fan (16) is fixedly connected to a first pipe (17); and the lower part of the first pipe (17) is connected to a plurality of second pipes (18) fixedly connected to the inside of the second dehydrator housing (2); a heating plate (19) fixedly connected to the inner wall of the second dehydrator housing (2) is provided below the second pipes (18); and a temperature sensor (20) fixedly connected to the inside of the second dehydrator housing (2) is provided below the right side of the heating plate (19).

6. A novel dehydrator according to claim 1, characterized in that: A screw rod (21) is threadedly connected to the inner portion of the upper left side of the second dehydrator housing (2), a handle (22) is fixedly connected to the upper portion of the screw rod (21), and a baffle (23) is rotatably connected to the lower portion of the screw rod (21) and is in contact with the outer wall of the opening of the first dehydrator housing (1).