Large air compressor wheel alignment measuring device
Through the combination of the adapter pad and telescopic measurement components, the accuracy and stability of wheel center measurement in the prior art are solved, and accurate measurement of wheels of different specifications is achieved, which meets the needs of multiple specifications and improves practicality and installation stability.
Patent Information
- Application Number
- CN202421041425.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The prior art is difficult to accurately measure the center of the wheel alignment with far apart, especially when the gear alignment with different specifications is not equal in size, and a single rod is difficult to meet multiple connection and measurement needs, resulting in poor installation stability and low accuracy. .
Using a removable adapter pad and telescopic measurement assembly, the adapter pad is connected to the counter wheels of different diameters and sizes, and the telescopic cylinder adjusts the length to accommodate different pitches of wheels, and combines radial and axial dials for measurement. Achieve accurate positioning of wheel center.
The wheel center measurement of different diameters and spacings is realized, which improves the measurement accuracy and practicality, meets the wheel connection requirements of multiple specifications, reduces costs and improves installation stability.
Smart Images

Figure CN222258094U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a wheel centering measuring device for a large air compressor, belonging to the technical field of wheel centering for a large air compressor. Background Art
[0002] When installing rotating equipment, it is necessary to locate the center of the shaft system and the wheels. Conventional wheel centering generally uses the stand method, in which a stand rod is fixed to one side of the wheel and a dial indicator is mounted on the stand rod to contact the other side of the wheel. The other wheel rotates, and the axial and radial deviations of the wheels are measured by the dial indicator. The center of the wheel is adjusted according to the measured values. However, this method can only be used when the two pairs of wheels are close to each other. When the two pairs of wheels are far apart, it is difficult to measure. Simply extending the stand rod for measurement will also cause large errors, affecting the alignment accuracy. In order to adapt to the centering measurement of wheels that are far apart and improve the alignment accuracy, measuring tools using laser alignment instruments and magnetic dial indicator stands have appeared in the prior art. However, laser alignment instruments are expensive, and the base of the magnetic dial indicator stand is easy to slide and has insufficient rigidity when the magnetic dial indicator stand is fixed. In CN201820112908.5- A convenient measuring tool for turbine shaft alignment and CN202320805607.1- A tripod for centering the axis of large equipment, both schemes use a suspended long rod as a support rod for the dial indicator to extend the measuring distance and achieve measurement when two pairs of wheels are far apart. They have good installation stability and low cost. However, the spacing and diameter sizes of wheels of different specifications are not equal. In the above schemes, a single support rod is difficult to meet the connection and measurement requirements of multiple pairs of wheel spacings and diameters, and its practicality is limited. Utility Model Content
[0003] The utility model provides a large air compressor wheel centering measurement device, in which a telescopic measuring component is connected to a wheel pair through an adapter plate, and the adapter plate is used to connect wheels of different diameters to adapt to the connection between wheels of different diameter specifications and the telescopic measuring component. The position of the table frame is adjusted by telescoping the telescopic cylinder to adapt to the centering measurement of wheels with different spacings, and the centering measurement needs of wheel pairs with different diameters and different spacings are met, and the utility model is highly practical.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A large air compressor wheel centering measuring device is characterized in that it includes a detachable adapter pad connected to one end face of the wheel and a telescopic measuring component connected to the adapter pad and arranged along an axial direction of the wheel, the telescopic measuring component includes a telescopic cylinder with one end connected to the adapter pad and telescopic in length, a meter frame installed at the other end of the telescopic cylinder, a radial dial indicator installed on the meter frame for measuring the radial runout value of the wheel, and an axial dial indicator installed on the meter frame for measuring the axial runout value of the wheel.
[0006] Preferably, the telescopic cylinder includes a fixed cylinder connected to the adapter plate by bolts and arranged axially along the wheel, and an adjusting cylinder extending into the fixed cylinder through a guide fit. The fixed cylinder is equipped with an adjusting positioning bolt, which is arranged radially. The adjusting cylinder is positioned on the fixed cylinder as the adjusting positioning bolt is tightened, and can move on the fixed cylinder as the adjusting positioning bolt is loosened.
[0007] Preferably, the number of the adjusting positioning bolts is two, and they are spaced apart along the axial direction of the fixing cylinder.
[0008] Preferably, the adapter plate is provided with a strip connecting hole connected to one end face of the pair of wheels, a circular connecting hole connected to the fixing tube, and a center hole located in the center of the adapter plate. The number of the strip connecting holes is two and they are symmetrically arranged on the upper and lower sides of the center hole. The number of the circular connecting holes is four and they are evenly distributed on the periphery of the center hole. One end of the fixing tube is attached to the adapter plate and connected to the circular connecting hole by bolts.
[0009] Preferably, one end of the adjusting cylinder has a mounting plate for mounting a meter frame, the meter frame includes a frame rod mounted on the mounting plate and perpendicular to the adjusting cylinder, a radial dial indicator rod clamped on the frame rod, and an axial dial indicator rod clamped on the frame rod, the radial dial indicator is inserted into the mounting hole of the radial dial indicator rod and the measuring end is in elastic contact with the outer peripheral surface of the pair of wheels, the axial dial indicator is inserted into the mounting hole of the axial dial indicator rod and the measuring end is in elastic contact with the end surface of the pair of wheels.
[0010] Preferably, there are two rack rods, one of which is equipped with a radial dial indicator rod, and two rack rods are equipped with axial dial indicator rods respectively, an axial dial indicator is inserted into each axial dial indicator rod, and the measuring ends of the two axial dial indicators are symmetrically arranged with the center of the two end faces of the wheels as the center.
[0011] The beneficial effects of the utility model are:
[0012] The utility model discloses a large-scale air compressor wheel centering measurement device, comprising an adapter pad and a telescopic measuring component. The telescopic measuring component is connected to the wheel pair through the adapter pad, and the adapter pad is used to connect wheels of different diameters to adapt to the connection between wheels of different diameters and the telescopic measuring component. The length of the telescopic tube is telescopic, and the position of the table frame can be adjusted by telescoping the telescopic tube to adapt to the centering measurement of wheels with different spacings, meet the centering measurement needs of wheel pairs with different diameters and spacings, and have high practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of a wheel centering measurement device using a large air compressor in a specific implementation manner.
[0014] Figure 2 for Figure 1 main view.
[0015] Figure 3 A schematic diagram of the transfer plate.
[0016] Figure 4 for Figure 1 A partial enlarged schematic diagram of . DETAILED DESCRIPTION
[0017] Combine the following Figures 1 to 4 The embodiments of the utility model are described in detail.
[0018] A large air compressor wheel centering measuring device is characterized in that it includes a detachable adapter plate 1 connected to the end face of the pair of wheels 100 and a telescopic measuring component 2 connected to the adapter plate 1 and arranged along the axial direction of the pair of wheels, the telescopic measuring component 2 includes a telescopic cylinder 3 connected to the adapter plate 1 at one end and with a telescopic length, a meter frame 4 installed at the other end of the telescopic cylinder 3, a radial dial indicator 5 installed on the meter frame 4 for measuring the radial runout value of the pair of wheels 101, and an axial dial indicator 6 installed on the meter frame 4 for measuring the axial runout value of the pair of wheels 404.
[0019] The above-mentioned large air compressor wheel centering measurement device includes an adapter plate 1 and a telescopic measuring component 2. The telescopic measuring component 2 is connected to the wheel pair 100 through the adapter plate 1. The adapter plate 1 is used to connect wheels of different diameters to adapt to the connection between wheels of different diameter specifications and the telescopic measuring component. The length of the telescopic tube 3 is telescopic. The position of the table frame 4 is adjusted by the telescopic tube 3 to adapt to the centering measurement of wheels with different spacings, meet the centering measurement needs of wheels with different diameters and spacings, and have high practicality.
[0020] The telescopic cylinder 3 includes a fixed cylinder 31 connected to the adapter pad 1 by bolts and arranged along the axial direction of the wheel 100, and an adjusting cylinder 32 extending into the fixed cylinder 31 through a guide. The fixed cylinder 31 is equipped with an adjusting positioning bolt 33, which is arranged radially. The adjusting cylinder 32 is positioned on the fixed cylinder 31 as the adjusting positioning bolt 33 is tightened, and can move on the fixed cylinder 31 as the adjusting positioning bolt 33 is loosened. The adapter pad 1 connects the wheel 100 and the fixed cylinder 31, and the guide in the fixed cylinder 31 extends into the adjusting cylinder 32. The length of the telescopic cylinder 3 is adjusted by the movement of the adjusting cylinder 32 on the fixed cylinder 31. When the length of the telescopic cylinder 3 is adjusted to the right position, the adjusting positioning bolt 33 is tightened to position the adjusting cylinder 32, so that the length of the telescopic cylinder 3 is temporarily determined. When it is necessary to adjust the length of the telescopic cylinder 3 again, the adjusting positioning bolt 33 is loosened so that the adjusting cylinder 32 can move on the fixed cylinder 31, and the inner end of the adjusting positioning bolt 33 is extended into the fixed cylinder 31 to press the adjusting cylinder 32 to position the adjusting cylinder 32. When the adjusting positioning bolt 33 is loosened, the inner end of the adjusting positioning bolt 33 does not contact the adjusting cylinder 32, and the positioning of the adjusting cylinder 32 is cancelled, so that the adjusting cylinder 32 can move on the fixed cylinder 31.
[0021] There are two adjusting positioning bolts 33, which are spaced apart along the axial direction of the fixed cylinder 31. The two adjusting positioning bolts 33 ensure the reliability of positioning the adjusting cylinder 32, and at the same time, after the adjusting positioning bolts 33 are tightened, the adjusting cylinder 32 is coaxially aligned with the fixed cylinder 31, and the telescopic cylinder 3 is axially arranged along the wheel 100.
[0022] The adapter plate 1 is provided with a strip connection hole 11 connected to the end face of the pair of wheels 100, a circular connection hole 12 connected to the fixing tube 31, and a center hole 13 located in the center of the adapter plate 1. The number of the strip connection holes 11 is two and they are symmetrically arranged on the upper and lower sides of the center hole 13. The number of the circular connection holes is four and they are evenly distributed on the periphery of the center hole. One end of the fixing tube fits on the adapter plate and is connected to the circular connection hole by bolts. The connection holes on the pair of wheels 100 of different diameters can all be connected to the strip connection hole 11, so that the strip connection hole 11 can adapt to the connection between the pair of wheels 100 of different diameters and the adapter plate 1. The adapter plate 1 fits on the end face of the pair of wheels 100, one end of the fixing tube 31 fits on the adapter plate 1, and the circular connection hole 12 is connected to the adapter plate 1 by bolts, ensuring that the fixing tube 31 is arranged along the axial direction of the pair of wheels 100.
[0023] Among them, one end of the adjustment cylinder 32 has a mounting plate 34 for mounting the meter frame 4, the meter frame 4 includes a frame rod 41 mounted on the mounting plate 34 and perpendicular to the adjustment cylinder 32, a radial dial gauge rod 42 clamped on the frame rod 41, and an axial dial gauge rod 43 clamped on the frame rod, a radial dial gauge 5 is inserted into the mounting hole of the radial dial gauge rod 42, and the measuring end is in elastic contact with the outer peripheral surface of the second wheel 100, and an axial dial gauge 6 is inserted into the mounting hole of the axial dial gauge rod 43, and the measuring end is in elastic contact with the end surface of the second wheel 100. The radial dial gauge 5 measures the radial runout value of the second wheel 101 when it rotates, and the axial dial gauge 6 measures the axial runout value of the second wheel 101 when it rotates. The deviation of the two centers of the two wheels is determined according to the measured values, and the adjustment amount and adjustment direction of the center of the second wheel 101 are determined.
[0024] There are two rack rods 41, one rack rod 41 is equipped with a radial dial gauge rod 42, and two rack rods 41 are equipped with axial dial gauge rods 43, and each axial dial gauge rod 43 is inserted with an axial dial gauge 6, and the measuring ends of the two axial dial gauges 6 are symmetrically arranged with the end face center of the wheel pair 101 as the center. When the wheel pair 101 rotates, the end face runout reading will produce errors, and two axial dial gauges 6 are equidistantly arranged at the end face center to measure the axial runout, thereby improving the measurement accuracy.
[0025] The above is a complete description of the technical solutions of the embodiments of the utility model in combination with the accompanying drawings. It should be noted that the described embodiments are only part of the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
Claims
1. Large air compressor wheel centering measurement device, characterized by: It includes a transfer pad detachably connected to one end face of the pair of wheels and a telescopic measuring assembly connected to the transfer pad and arranged along an axial direction of the pair of wheels. The telescopic measuring assembly includes a telescopic cylinder with one end connected to the transfer pad and telescopic in length, a meter frame installed at the other end of the telescopic cylinder, a radial dial indicator installed on the meter frame for measuring the radial runout value of the pair of wheels, and an axial dial indicator installed on the meter frame for measuring the axial runout value of the pair of wheels.
2. The large air compressor wheel centering measuring device according to claim 1 is characterized in that: The telescopic cylinder includes a fixed cylinder connected to the adapter plate by bolts and arranged axially along the wheel, and an adjusting cylinder extending into the fixed cylinder through a guide fit. The fixed cylinder is equipped with an adjusting positioning bolt, which is arranged radially. The adjusting cylinder is positioned on the fixed cylinder as the adjusting positioning bolt is tightened, and can move on the fixed cylinder as the adjusting positioning bolt is loosened.
3. The large air compressor wheel centering measuring device according to claim 2 is characterized in that: The number of the adjusting positioning bolts is two, and they are spaced apart along the axial direction of the fixing cylinder.
4. The large air compressor wheel centering measuring device according to claim 2 is characterized in that: The adapter plate is provided with a strip-shaped connecting hole connected to one end face of the pair of wheels, a circular connecting hole connected to the fixing tube, and a center hole located in the center of the adapter plate. There are two strip-shaped connecting holes, which are symmetrically arranged on the upper and lower sides of the center hole. There are four circular connecting holes, which are evenly distributed on the periphery of the center hole. One end of the fixing tube is attached to the adapter plate and connected to the circular connecting hole by bolts.
5. The large air compressor wheel centering measuring device according to claim 2 is characterized in that: One end of the adjusting cylinder is provided with a mounting plate for mounting a meter frame, and the meter frame includes a frame rod mounted on the mounting plate and perpendicular to the adjusting cylinder, a radial dial indicator rod clamped on the frame rod, and an axial dial indicator rod clamped on the frame rod. The radial dial indicator is inserted into the mounting hole of the radial dial indicator rod and the measuring end is in elastic contact with the outer peripheral surface of the pair of wheels. The axial dial indicator is inserted into the mounting hole of the axial dial indicator rod and the measuring end is in elastic contact with the end surface of the pair of wheels.
6. The large air compressor wheel centering measuring device according to claim 5 is characterized in that: There are two rack rods, one rack rod is equipped with a radial dial gauge rod, and two rack rods are equipped with axial dial gauge rods respectively. An axial dial gauge is inserted into each axial dial gauge rod, and the measuring ends of the two axial dial gauges are symmetrically arranged with the center of the two end faces of the wheel as the center.
