Flatness detection device for part production
By introducing threaded rods and gear systems into the plane degree detection device, combined with the design of electric push rods, the data inaccuracy caused by vibration during detection of thin parts is solved, the detection accuracy and pass rate are improved, and the production cost is reduced .
Patent Information
- Application Number
- CN202420048612.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-09
AI Technical Summary
When the existing planarity detection device detects thin parts, the parts are lighter and easily shake due to external vibration, resulting in inaccurate detection data, reducing the pass rate and affecting production costs.
A device including a detection table, support plate, detection box, pressure sensor, threaded rod and L-shaped clamping plate is designed. The gear system and electric push rod are driven by the threaded rod to achieve stable clamping and blessing of the thin sheet parts to avoid vibration. Influence.
It realizes stable inspection of lighter thin-sheet parts, improves the accuracy of inspection data, improves product qualification rate, and reduces production costs.
Smart Images

Figure CN222258219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of flatness detection, in particular to a flatness detection device for parts production. Background Art
[0002] Flatness is a type of geometric tolerance, which refers to the deviation of the macroscopic concave and convex height of the surface of an object from the ideal plane. In traditional detection methods, flatness measurement usually includes: feeler gauge measurement method, liquid level method, laser plane interferometer measurement method, level meter / digital level measurement method, and meter measurement method. After the parts are produced, the flatness of their surfaces needs to be tested. For example, metal plate parts, after various forming processes, will be prepared into thin sheet parts of a certain shape and thickness according to needs. After being prepared into thin sheet parts, the plate surface stress will change due to the thinning of the plate surface thickness, and the plate may also warp and deform, which may seriously affect the appearance or assembly performance of the parts. Therefore, the flatness of the thin sheet parts needs to be tested.
[0003] When the existing flatness detection device is detecting, since the thin sheet parts are relatively light, the parts to be detected may shake due to external vibrations, resulting in inaccurate detection data, thereby reducing the qualified rate of the product and affecting production costs.
[0004] Therefore, we made improvements to this and proposed a flatness detection device for parts production. Utility Model Content
[0005] The purpose of the utility model is to address the current problem that during detection, since thin sheet parts are relatively light, external vibrations may cause the parts to be detected to shake, resulting in inaccurate detection data, thereby reducing the qualified rate of the product and affecting production costs.
[0006] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:
[0007] Flatness detection device is used in parts production to improve the above problems.
[0008] The specific application is as follows:
[0009] It includes a testing platform, a support plate and a testing box, wherein the support plate is fixedly installed on the top right side of the testing platform, the testing box is slidably connected to the support plate, a pressure sensor is arranged in the testing box, the bottom of the pressure sensor is electrically connected to the pressure sensing column, a first U-shaped frame is fixedly installed on the testing platform, a threaded rod is rotatably connected to the first U-shaped frame, an L-shaped clamp is threadedly connected to the threaded rod, a driving assembly is arranged on the threaded rod, and an auxiliary assembly is arranged at the bottom of the testing platform.
[0010] As a preferred technical solution of the present application, the driving assembly includes a first gear fixedly mounted on a threaded rod, the first gear is meshedly connected to a second gear, the second gear is meshedly connected to a third gear, and a handwheel is fixedly connected to one end of the threaded rod away from the first U-shaped frame.
[0011] As a preferred technical solution of the present application, the auxiliary component package is fixedly installed on a second U-shaped frame at the bottom of the testing table, and sliding rods are fixedly installed on both ends of the second U-shaped frame. The end of the sliding rod away from the second U-shaped frame is fixedly connected to the first U-shaped frame, and the sliding rod is slidably connected to the L-shaped clamp.
[0012] As a preferred technical solution of the present application, sliding grooves are provided on both side walls of the support plate, and a slider is fixedly installed on the right side of the detection box, and the slider cooperates with the sliding groove.
[0013] As a preferred technical solution of the present application, an electric push rod is fixedly installed on the detection table, the output end of the electric push rod is fixedly connected to the detection box, and a detection computer is arranged on the front of the detection table.
[0014] As a preferred technical solution of the present application, a rotating shaft is fixedly connected to the second gear, and one end of the rotating shaft away from the second gear is connected to a bearing at the bottom of the detection platform.
[0015] As a preferred technical solution of the present application, a through groove is provided on the detection platform, and the through groove cooperates with the L-shaped clamping plate.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] In the scheme of this application:
[0018] 1. The hand wheel is set to drive the threaded rod to rotate, and the rotation of the threaded rod causes the L-shaped clamp to move downward. At the same time, the threaded rod drives the first gear to rotate, the first gear drives the second gear to rotate, the second gear drives the third gear to rotate, and the third gear drives the threaded rod at the other end to rotate, so that lighter thin parts can be supported, which solves the problem in the prior art that the thin parts are lighter and the parts to be tested may shake due to external vibrations, resulting in inaccurate test data, thereby reducing the qualified rate of this product and affecting production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of a flatness detection device for parts production provided in this application;
[0020] Figure 2 A schematic diagram of the bottom structure of the flatness detection device for parts production provided in this application;
[0021] Figure 3This is a front cross-sectional structural schematic diagram of a flatness detection device for parts production provided in this application;
[0022] Figure 4 A partial structural schematic diagram of a flatness detection device for parts production provided in this application;
[0023] Figure 5 A schematic diagram of the structure of the testing table and the support plate of the flatness testing device for parts production provided in this application;
[0024] Figure 6 Schematic diagram of the detection box and slider structure of the flatness detection device for parts production provided in this application.
[0025] Indicated in the figure:
[0026] 1. Testing table; 2. Support plate; 3. Testing box; 4. Pressure sensor; 5. Pressure sensing column; 6. First U-shaped frame; 7. Threaded rod; 8. L-shaped clamping plate; 9. First gear; 10. Hand wheel; 11. Second U-shaped frame; 12. Sliding rod; 13. Second gear; 14. Third gear; 15. Rotating shaft; 16. Testing computer; 17. Sliding groove; 18. Sliding block; 19. Through groove; 20. Electric push rod. DETAILED DESCRIPTION
[0027] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.
[0028] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the present invention to be protected, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0031] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0032] Example:
[0033] like Figure 1-6 As shown, this embodiment proposes a flatness detection device for part production, including a detection platform 1, a support plate 2 and a detection box 3. The support plate 2 is fixedly installed on the top right side of the detection platform 1. The detection box 3 is slidably connected to the support plate 2. A pressure sensor 4 is arranged in the detection box 3. The bottom of the pressure sensor 4 is electrically connected to a pressure sensing column 5. The detection box 3 drives the pressure sensing column 5 to move downward, so that the pressure sensing column 5 contacts the part to be detected, and the pressure sensing column 5 contacts one end of the part and applies pressure to it. The pressure is transmitted to the pressure sensor through the pressure sensing column 5. On the sensor 4, a first U-shaped frame 6 is fixedly installed on the detection table 1, a threaded rod 7 is rotatably connected to the first U-shaped frame 6, an L-shaped clamping plate 8 is threadedly connected to the threaded rod 7, a driving component is arranged on the threaded rod 7, and an auxiliary component is arranged at the bottom of the detection table 1. When detecting, a flatness detection device for parts production in the present application not only has accurate detection results, but also can support lighter thin parts to avoid shaking of thin parts due to external vibrations, resulting in inaccurate detection data, thereby reducing the qualified rate of the product and affecting the production cost.
[0034] In order to clamp the two L-shaped clamps 8 at the same time, the driving assembly includes a first gear 9 fixedly mounted on the threaded rod 7, the first gear 9 is meshedly connected to the second gear 13, the second gear 13 is meshedly connected to the third gear 14, and the end of the threaded rod 7 away from the first U-shaped frame 6 is fixedly connected to a hand wheel 10, the hand wheel 10 drives the threaded rod 7 to rotate, and the rotation of the threaded rod 7 causes the L-shaped clamp 8 to move downward, and at the same time, the threaded rod 7 drives the first gear 9 to rotate, the first gear 9 drives the second gear 13 to rotate, the second gear 13 drives the third gear 14 to rotate, and the third gear 14 drives the threaded rod 7 at the other end to rotate, so that rotating one hand wheel 10 can drive the two L-shaped clamps 8 to move downward to clamp the parts, thereby improving work efficiency and facilitating operation.
[0035] In order to cooperate with the movement of the L-shaped clamping plate 8, the auxiliary component package is fixedly installed on the second U-shaped frame 11 at the bottom of the detection table 1, and sliding rods 12 are fixedly installed on both ends of the second U-shaped frame 11. The end of the sliding rod 12 away from the second U-shaped frame 11 is fixedly connected to the first U-shaped frame 6. The sliding rod 12 is slidably connected to the L-shaped clamping plate 8. The threaded rod 7 rotates to move the L-shaped clamping plate 8 downward, and the L-shaped clamping plate 8 moves along the sliding rod 12 at the same time.
[0036] In order to cooperate with the up and down movement of the detection box 3, sliding grooves 17 are opened on both side walls of the support plate 2, and a slider 18 is fixedly installed on the right side of the detection box 3. The slider 18 cooperates with the sliding groove 17, and the detection box 3 drives the slider 18 to slide downward along the sliding groove 17.
[0037] In order to drive the detection box 3 to move up and down, an electric push rod 20 is fixedly installed on the detection table 1. The output end of the electric push rod 20 is fixedly connected to the detection box 3. The electric push rod 20 is started by a switch, and the output end of the electric push rod 20 drives the detection box 3 to move downward. A detection computer 16 is set on the front of the detection table 1.
[0038] In order to support the second gear 13 , a rotating shaft 15 is fixedly connected to the second gear 13 , and one end of the rotating shaft 15 away from the second gear 13 is connected to a bearing at the bottom of the detection platform 1 .
[0039] In order not to affect the up and down movement of the L-shaped clamping plate 8 , a through slot 19 is provided on the testing platform 1 , and the through slot 19 matches with the L-shaped clamping plate 8 .
[0040] Specifically, when the flatness detection device for parts production is used: the parts to be detected are placed on the detection table 1, and then the hand wheel 10 is turned, the hand wheel 10 drives the threaded rod 7 to rotate, the threaded rod 7 rotates to make the L-shaped clamping plate 8 move downward, and the L-shaped clamping plate 8 moves along the slide rod 12 at the same time, and the threaded rod 7 drives the first gear 9 to rotate, the first gear 9 drives the second gear 13 to rotate, the second gear 13 drives the third gear 14 to rotate, and the third gear 14 drives the threaded rod 7 at the other end to rotate, so that the two L-shaped clamping plates 8 can be driven to move downward to clamp the parts by turning one hand wheel 10, which improves work efficiency and is easy to operate. When facing lighter thin parts, they can be supported to avoid shaking of the thin parts due to external vibration, resulting in inaccurate detection data;
[0041] After clamping, the electric push rod 20 is started through the switch, and the output end of the electric push rod 20 drives the detection box 3 to move downward, and the detection box 3 drives the slider 18 to slide downward along the slide groove 17, and the detection box 3 drives the pressure sensing column 5 to move downward, so that the pressure sensing column 5 contacts the part to be detected, and the pressure sensing column 5 contacts one end of the part and applies pressure to it. The pressure sensing column 5 records the pressure information of the part plane, and the pressure sensor 4 is connected to the detection computer. The information of the pressure sensor 4 is processed by the detection computer, and then it is accurately detected whether the flatness of the part meets the standard.
[0042] All technical features in this embodiment can be freely combined according to actual needs.
[0043] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A flatness detection device for parts production, comprising a detection table (1), a support plate (2) and a detection box (3), characterized in that: The support plate (2) is fixedly mounted on the top right side of the detection platform (1); the detection box (3) is slidably connected to the support plate (2); a pressure sensor (4) is arranged in the detection box (3); the bottom of the pressure sensor (4) is electrically connected to a pressure sensing column (5); a first U-shaped frame (6) is fixedly mounted on the detection platform (1); a threaded rod (7) is rotatably connected to the first U-shaped frame (6); an L-shaped clamping plate (8) is threadedly connected to the threaded rod (7); a driving component is arranged on the threaded rod (7); and an auxiliary component is arranged at the bottom of the detection platform (1).
2. A flatness detection device for parts production according to claim 1, characterized in that: The driving assembly comprises a first gear (9) fixedly mounted on a threaded rod (7), the first gear (9) being meshedly connected to a second gear (13), the second gear (13) being meshedly connected to a third gear (14), and one end of the threaded rod (7) away from the first U-shaped frame (6) being fixedly connected to a hand wheel (10).
3. A flatness detection device for parts production according to claim 1, characterized in that: The auxiliary component comprises a second U-shaped frame (11) fixedly mounted on the bottom of the detection platform (1), and sliding rods (12) are fixedly mounted on both ends of the second U-shaped frame (11), and one end of the sliding rod (12) away from the second U-shaped frame (11) is fixedly connected to the first U-shaped frame (6), and the sliding rod (12) is slidably connected to the L-shaped clamping plate (8).
4. A flatness detection device for parts production according to claim 1, characterized in that: Both side walls of the support plate (2) are provided with sliding grooves (17), and a sliding block (18) is fixedly installed on the right side of the detection box (3), and the sliding block (18) cooperates with the sliding groove (17).
5. A flatness detection device for parts production according to claim 1, characterized in that: An electric push rod (20) is fixedly mounted on the detection platform (1), the output end of the electric push rod (20) is fixedly connected to the detection box (3), and a detection computer (16) is arranged on the front of the detection platform (1).
6. A flatness detection device for parts production according to claim 2, characterized in that: The second gear (13) is fixedly connected to a rotating shaft (15), and one end of the rotating shaft (15) away from the second gear (13) is connected to a bearing at the bottom of the detection platform (1).
7. A flatness detection device for parts production according to claim 3, characterized in that: The detection platform (1) is provided with a through slot (19), and the through slot (19) matches with the L-shaped clamping plate (8).
