Full-automatic rubber shore hardness testing platform

Through the design of the fully automatic rubber Shore hardness test platform, the use of ray detection and motor-driven automated systems solves the fatigue problems caused by manual operation, improves the detection accuracy and efficiency, and realizes automated hardness detection.

CN222258938UActive Publication Date: 2024-12-27GOODTECHWILL SCI INSTR (QINGDAO) CO LTD
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Patent Information

Application Number
CN202420796293.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-27
Estimated Expiration
2034-04-17

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Abstract

The utility model discloses a full-automatic rubber shore hardness test platform. A ray end and a receiving end which are symmetrically arranged on an upper support of the Shore durometer are used for detecting whether a detection piece exists on a tray or not, corresponding signals are sent to a processing core in a base, the processing core starts a motor to drive a supporting rod at the bottom of the tray to ascend according to the corresponding signals, and the detection piece on the tray is pushed to a probe of an electronic counter; and when the numerical value does not change any more within the set time, the processing core closes the motor, and the supporting rod automatically falls back and resets. Full-automatic intelligent control of the detection process is achieved, and the stability and accuracy of detection can be further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber hardness detection, in particular to a full-automatic rubber Shore hardness testing platform. Background Art

[0002] Existing Shore hardness testers are all manually operated by pressing the hardness tester or lifting the tray for testing. After a long period of multiple operations, the operator is easily fatigued, resulting in inaccurate testing. Utility Model Content

[0003] In view of the above technical problems, the embodiment of the utility model provides a fully automatic rubber Shore hardness testing platform to solve the problem of inaccurate detection caused by fatigue caused by repeated operations of personnel mentioned in the above background technology, which in turn causes insufficient pressure applied by the Shore hardness tester.

[0004] The utility model provides the following technical scheme: a fully automatic rubber Shore hardness testing platform, comprising a Shore hardness tester with an electronic display function, wherein an upper bracket of the Shore hardness tester is symmetrically provided with a ray end and a receiving end, wherein the receiving end detects rays from the ray end reflected by a tray of the Shore hardness tester, wherein a motor is provided in the base of the Shore hardness tester, wherein the motor drives a support rod at the bottom of the tray to telescope, wherein a processing core is also provided in the base, and the ray end, the receiving end, the motor and an electronic counter of the electronic Shore hardness tester are all electrically connected to the processing core.

[0005] Preferably, the motor drives the support rod to telescopic movement through a connecting assembly, and the connecting assembly includes a driving gear fixedly connected to the output shaft of the motor, the driving gear is connected to a driven gear through a chain, the driven gear is coaxially fixedly connected to a rotating rod, both ends of the rotating rod are rotatably connected in the base, the outer circumferential surface of the rotating rod is provided with teeth, and the teeth of the rotating rod are meshed with the teeth arranged at corresponding positions on the outer circumferential surface of the support rod.

[0006] Preferably, a spring is provided on the upper surface of the inner bottom of the base at a position corresponding to the bottom end surface of the support rod.

[0007] Preferably, the processing core is provided with an interface, and a connection hole penetrating to the interface is opened on the side of the base.

[0008] Preferably, a storage module is provided in the processing core.

[0009] Preferably, the ray end is a laser transmitter and the receiving end is a laser sensor.

[0010] Preferably, the ray end is a colored light ray lamp, and the receiving end is a corresponding colored light sensor.

[0011] The fully automatic rubber Shore hardness testing platform provided by the embodiment of the utility model has the following beneficial effects: a ray end and a receiving end are provided, the receiving end is used to receive the ray reflected from the tray of the Shore hardness tester, when the test piece is placed on the tray, the receiving end cannot detect the reflected ray, and the processing core starts the motor to start the test. When the test piece on the tray is taken away, the receiving end detects the reflected ray, and it is determined that there is no test piece on the tray, and the processing core turns off the motor to stop the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is the front view of the utility model;

[0013] Figure 2 This is a cross-sectional view of the base of the utility model;

[0014] Figure numerals: 1. ray end; 2. receiving end; 3. tray; 4. base; 5. processing core; 6. motor; 7. support rod; 8. connecting assembly; 801. driving gear; 802. driven gear; 803. rotating rod; 9. electronic counter. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0016] See also Figure 1-Figure 2 A fully automatic rubber Shore hardness testing platform includes a Shore hardness tester with an electronic display function. The upper bracket of the Shore hardness tester is symmetrically provided with a ray end 1 and a receiving end 2. The receiving end 2 detects the rays from the ray end 1 reflected by the tray 3 of the Shore hardness tester. The tray 3 of the existing Shore hardness tester is usually glass. The positions of the ray end 1 and the receiving end 2 are adjusted so that the rays reflected by the tray 3 just reach the receiving end 2. When a test piece is placed on the tray 3, the rays emitted by the ray end 1 cannot be normally reflected to the receiving end 2. The receiving end 2 sends a signal that no rays are detected to the processing core 5 set in the base 4. The processing core 5 judges that there is a test piece on the tray 3 and starts the detection. When the test piece is taken away, the receiving end 2 receives the rays again. At this time, the receiving end 2 sends the signal of receiving the rays to the processing core 5. The processing core 5 judges that there is no test piece on the tray and stops the detection. That is, whether the test piece is on the tray 3 is judged by whether the receiving end 2 receives the rays from the ray end 1.

[0017] Furthermore, in order to prevent the light in the daily use environment from being reflected by the tray 3 and causing misjudgment of the receiving end 2, the ray end 1 uses a laser transmitter or a color light ray lamp, and the receiving end 2 uses a laser sensor or a color light sensor corresponding to the ray end 1.

[0018] The base 4 of the Shore hardness tester is provided with a motor 6, which drives the support rod 7 at the bottom of the tray 3 to telescopically move. Specifically, in the present embodiment, the motor 6 drives the support rod 7 to telescopically move through the connecting assembly 8, which includes a driving gear 801 fixedly connected to the output shaft of the motor 6, the driving gear 801 is connected to a driven gear 802 through a chain, the driven gear 802 is coaxially fixedly connected to a rotating rod 803, both ends of the rotating rod 803 are rotatably connected in the base 4, the outer circumferential surface of the rotating rod 803 is provided with teeth, and the teeth of the rotating rod 803 are meshed with the teeth arranged at the corresponding positions on the outer circumferential surface of the support rod 7. The driving gear 801 is driven to rotate by the motor 6, the driving gear 801 drives the driven gear 802 to rotate through the chain, the rotation of the driven gear 802 drives the rotating rod 803 to rotate, and the rotating rod 803 drives the support rod 7 to telescopically move through the teeth arranged on its outer circumferential surface. When the support rod 7 extends in a direction away from the base 4 , the tray 3 is pushed to move in the direction of the electronic counter 9 , thereby realizing the function of performing hardness testing on the testing piece on the tray 3 .

[0019] The ray end 1, the receiving end 2, the motor 6 and the electronic counter 9 of the electronic Shore hardness tester are all electrically connected to the processing core 5. The ray end 1 and the receiving end 2 are used to automatically determine whether there is a test piece on the tray 3. The current and voltage changes of the motor 6 are used to determine whether the motor 6 is stuck. When the motor 6 is stuck, it means that the tray 3 has risen to the top and the hardness test of the test piece has been completed; or the value of the electronic counter 9 does not change within a certain period of time to determine whether the tray 3 has risen to the top and the hardness test of the test piece has been completed.

[0020] A spring is provided at a position on the upper surface of the bottom of the base 4 corresponding to the bottom end surface of the support rod 7. After the hardness test of the test piece is completed, the processing core 5 turns off the motor 6, and the tray 3 falls toward the base 4 under the influence of its own gravity. At this time, the spring is used to buffer the impact force of the support rod 7 falling. One end of the spring can also be connected to the bottom end surface of the support rod 7, and the other end of the spring can be connected to the upper surface of the base 4. When the motor 6 is turned off, the support rod 7 automatically falls back to the initial position under the tension of the spring.

[0021] The processing core 5 is provided with an interface, and a connection hole penetrating to the interface is provided on the side of the base 4. The operator can insert the data line into the interface of the processing core 5 through the connection hole to perform programming adjustment. Furthermore, the processing core 5 is provided with a storage module, which can preset multiple detection modes, such as presetting the detection once or three times continuously after the startup detection.

[0022] Working principle: Place the utility model and start the power supply, place the detection piece on the tray 3, the receiving end 2 cannot detect the rays reflected from the ray end 1 by the tray 3, and sends the signal that no rays are detected to the processing core 5. The processing core judges that there is a piece to be detected on the tray 3, starts the motor 6 to rotate, and the driving gear 801 fixedly connected to the output shaft of the motor 6 rotates, and the driving gear 801 drives the driven gear 802 to rotate through the chain, and the driven gear 802 drives the rotating rod 803 to rotate, and the rotating rod 803 drives the support rod 7 to rise through the tooth pattern, and the support rod 7 pushes the tray 3 to move in the direction of the electronic counter 9. When the detection piece contacts the probe of the electronic counter 9, the detection piece is squeezed, and the tray 3 can no longer move, and the electronic counter 9 has measured that the hardness value of the detection piece no longer changes. After the processing core 5 detects that the hardness value does not change within the set time, it determines that the detection is over, turns off the motor 6, and the support rod 7 falls back to the initial position under the tension of the spring. At this time, the single detection ends and resets automatically until the detected object is taken away and the receiving end 2 detects the radiation again. The processing core 5 determines that the detection process is terminated until the receiving end 2 sends a signal that no radiation is detected again to start the next detection process.

[0023] When multiple tests are set, the processing core 5 starts the motor 6 again within the set time to perform a second test. During the multiple tests, when the test piece is taken away at any time, the receiving end 2 receives the radiation reflected by the tray 3 and sends the radiation reception signal to the processing core 5, and the processing core 5 determines that the test process is terminated.

[0024] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, and may be located in one place or distributed over multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0025] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0026] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and concept of the utility model, and all these changes or substitutions should fall within the protection scope of the claims attached to the utility model.

Claims

1. A fully automatic rubber Shore hardness testing platform, comprising a Shore hardness tester with an electronic display function, characterized in that: The upper bracket of the Shore hardness tester is symmetrically provided with a radiation end (1) and a receiving end (2), the receiving end (2) detects radiation from the radiation end (1) reflected by a tray (3) of the Shore hardness tester, a motor (6) is provided in the base (4) of the Shore hardness tester, the motor (6) drives a support rod (7) at the bottom of the tray (3) to telescope, a processing core (5) is also provided in the base (4), and the radiation end (1), the receiving end (2), the motor (6) and the electronic counter (9) of the electronic Shore hardness tester are all electrically connected to the processing core (5).

2. The fully automatic rubber Shore hardness testing platform according to claim 1, characterized in that: The motor (6) drives the support rod (7) to telescopically move via a connecting assembly (8), the connecting assembly (8) comprising a driving gear (801) fixedly connected to an output shaft of the motor (6), the driving gear (801) being connected to a driven gear (802) via a chain, the driven gear (802) being coaxially fixedly connected to a rotating rod (803), both ends of the rotating rod (803) being rotatably connected within the base (4), the outer circumferential surface of the rotating rod (803) being provided with tooth patterns, the tooth patterns of the rotating rod (803) being meshed with tooth patterns provided at corresponding positions on the outer circumferential surface of the support rod (7).

3. The fully automatic rubber Shore hardness testing platform according to claim 1, characterized in that: A spring is provided at a position on the upper surface of the inner bottom of the base (4) corresponding to the bottom end surface of the support rod (7).

4. The fully automatic rubber Shore hardness testing platform according to claim 1, characterized in that: The processing core (5) is provided with an interface, and a connection hole penetrating to the interface is opened on the side of the base (4).

5. The fully automatic rubber Shore hardness testing platform according to claim 4, characterized in that: A storage module is provided in the processing core (5).

6. The fully automatic rubber Shore hardness testing platform according to claim 1, characterized in that: The ray end (1) is a laser transmitter, and the receiving end (2) is a laser sensor.

7. The fully automatic rubber Shore hardness testing platform according to claim 1, characterized in that: The ray end (1) is a colored light ray lamp, and the receiving end (2) is a corresponding colored light sensor.