Detection device for chip capacitor production
By designing a multi-directional detection device, using components such as turntables, transparent disks, cameras and baffles, the problem of low efficiency of existing chip capacitor detection equipment is solved, and the rapid multi-directional detection and automated recycling of chip capacitors is realized, which improves the Detection efficiency.
Patent Information
- Application Number
- CN202420807474.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing chip capacitor detection equipment is inefficient, usually only one side of the capacitor is detected, and it requires flip-over detection, resulting in low detection efficiency.
A detection device including a base, support column, feeder and multi-directional detection mechanism is designed. The multi-directional detection and automatic recycling of patch capacitors are realized by using components such as turntables, transparent discs, cameras and baffles, and driven by motors. Turntable rotation and camera detection quickly determine whether the capacitor is qualified, and automatically recover the unqualified capacitor through movable baffles and electric push rods.
It realizes rapid multi-directional detection and automated recycling of chip capacitors, improves detection efficiency, can quickly determine whether the capacitor is qualified, and separates the unqualified capacitors into the waste cylinder, significantly improving the detection efficiency.
Smart Images

Figure CN222259188U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chip capacitors, in particular to a detection device for chip capacitor production. Background Art
[0002] Two conductors close to each other, with a non-conductive insulating medium in between, constitute a capacitor. When a voltage is applied between the two plates of the capacitor, the capacitor will store charge. Chip capacitors are a type of capacitor material. The full name of chip capacitors is: multilayer chip ceramic capacitors, also known as chip capacitors, chip capacitors. There are two ways to express chip capacitors, one is expressed in inches and the other is expressed in millimeters.
[0003] Most chip capacitor appearance inspection equipment places a pile of chip capacitors in front of people for appearance inspection. Too many chip capacitors can easily make people dizzy. Usually, only one side of the chip capacitor can be inspected, so it is necessary to turn it over for inspection, which is inefficient. Utility Model Content
[0004] The utility model provides a detection device for chip capacitor production, which solves the existing problems.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A detection device for chip capacitor production includes a base and a chip capacitor body. Two support columns are provided on the base, one of the support columns is provided with a loader, and the other support column is provided with a detection mechanism. The detection mechanism continuously detects the chip capacitors from multiple directions and stores them. A loading track is provided on one side of the loader. The detection mechanism includes a turntable, a transparent disk is provided on the outer side of the turntable, the end of the loading track is connected to the transparent disk, a top plate is provided above the turntable, and a bottom plate is provided at the bottom of the turntable.
[0007] Preferably, two arc-shaped grooves are arranged on the bottom plate, and a material collecting cylinder and a waste cylinder are respectively arranged on the two arc-shaped grooves.
[0008] Preferably, a protective cover is disposed on the outer side of the bottom plate, the protective cover is higher than the transparent plate, and the protective cover does not contact the transparent plate.
[0009] Preferably, a motor is disposed inside the top plate, and the motor is connected to the turntable.
[0010] Preferably, shaft grooves are provided on the bottom plate and the bottom of the turntable, and balls are provided on the shaft grooves.
[0011] Preferably, an annular baffle is provided at the bottom of the top plate, a boss is provided on the turntable, and the annular baffle does not contact the boss.
[0012] Preferably, a first camera, a second camera, and a third camera are respectively disposed on the bottom of the top plate.
[0013] Preferably, a fourth camera is arranged on the bottom plate.
[0014] Preferably, a movable baffle and a fixed baffle are provided at the bottom of the base plate, and the movable baffle and the fixed baffle are respectively arranged above the receiving cylinder and the waste cylinder.
[0015] Preferably, an electric push rod is provided on the movable baffle.
[0016] The beneficial effects of the utility model are:
[0017] 1. The device drives the turntable to rotate through the motor, and the bottom ball rotates on the shaft groove to ensure the stability of the turntable when rotating, that is, the transparent plate and the chip capacitor on the transparent plate are driven to rotate, and the chip capacitor is limited by the boss and the transparent plate to keep it on the transparent plate.
[0018] 2. The device detects the chip capacitors from multiple angles through the first camera, the second camera, the third camera, and the fourth camera, and makes a judgment through a computer, thereby more quickly detecting whether the chip capacitors are qualified.
[0019] 3. The device blocks the chip capacitors through a movable baffle, so that they fall into the receiving barrel for recycling. When the chip capacitors are unqualified, the movable baffle is lifted by an electric push rod, so that the chip capacitors rotate to the fixed baffle, and fall into the waste barrel through the fixed baffle, thereby making the efficiency faster. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the main structure of the utility model.
[0021] Figure 2 It is a schematic diagram of the detection mechanism of the utility model.
[0022] Figure 3 This is a schematic diagram of the turntable structure of the utility model.
[0023] Figure 4 This is a schematic diagram of the bottom plate structure of the utility model.
[0024] Figure 5 It is a schematic diagram of the top plate structure of the utility model.
[0025] Numbers in the figure: 1. Base; 11. Chip capacitor body; 12. Support column; 13. Collection barrel; 14. Waste barrel; 2. Loader; 21. Loading track; 22. First camera; 23. Second camera; 24. Third camera; 3. Turntable; 31. Transparent disk; 32. Boss; 33. Motor; 34. Shaft groove; 4. Bottom plate; 41. Sheath; 42. Fourth camera; 43. Ball; 44. Arc groove; 5. Top plate; 51. Fixed baffle; 52. Movable baffle; 53. Electric push rod; 54. Annular baffle. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] Reference Figure 1-Figure 5 A detection device for chip capacitor production includes a base 1 and a chip capacitor body 11. Two support columns 12 are arranged on the base 1. The base 1 is the bottom structure of the device, which is used to support the entire device. The chip capacitor body 11 is the chip capacitor. The two support columns 12 are the installation structure of the device, which is used to install the detection device for chip capacitor production. A loader 2 is arranged on one support column 12, that is, the chip capacitor is loaded at the loader 2 for subsequent detection. A detection mechanism is arranged on the other support column 12, and the detection mechanism continuously detects the chip capacitors from multiple directions and stores them, that is, as the main structure of the device, a loading track 21 is arranged on one side of the loader 2, that is, the chip capacitors placed at the loader 2 are finally transported through the loading track 21, that is, they are transported to the end of the loading track 21.
[0028] The detection mechanism includes a turntable 3, which can rotate. A transparent disk 31 is arranged on the outside of the turntable 3. The transparent disk 31 is made of transparent material. The end of the feeding track 21 is connected to the transparent disk 31, that is, the chip capacitor is detected on the transparent disk 31. A top plate 5 is arranged above the turntable 3, and a bottom plate 4 is arranged at the bottom of the turntable 3. The top plate 5 and the bottom plate 4 are both mounting structures. A motor 33 is arranged inside the top plate 5, and the motor 33 is connected to the turntable 3, that is, the turntable 3 is driven to rotate by the motor 33. An axis groove 34 is arranged on the bottom plate 4 and the bottom of the turntable 3, and a ball 43 is arranged on the axis groove 34. The ball 43 at the bottom rotates on the axis groove 34, thereby ensuring that the turntable 3 is stable when rotating, that is, the transparent disk 31 and the chip capacitor on the transparent disk 31 are driven to rotate.
[0029] A sheath 41 is provided on the outside of the bottom plate 4, the sheath 41 is higher than the transparent disk 31, and the sheath 41 does not contact the transparent disk 31. An annular baffle 54 is provided at the bottom of the top plate 5, and a boss 32 is provided on the turntable 3, the annular baffle 54 does not contact the boss 32, the upper structure is shielded by the annular baffle 54, and the bottom structure is shielded by the sheath 41, so that the device is more beautiful and has a protective effect. The sheath 41 does not contact the transparent disk 31, and the annular baffle 54 does not contact the boss 32, so that it will not affect the rotation of the turntable 3, that is, the boss 32 and the transparent disk 31 are used to limit the chip capacitor to keep it on the transparent disk 31, and the first camera 22, the second camera 23, and the third camera 24 are respectively provided at the bottom of the top plate 5, and the fourth camera 42 is provided on the bottom plate 4, that is, the first camera 22, the second camera 23, the third camera 24, and the fourth camera 42 are respectively used to detect the chip capacitor in multiple directions, so as to more effectively and quickly detect whether it is qualified.
[0030] Two arc grooves 44 are provided on the bottom plate 4, and the arc grooves 44 are installation structures. A receiving barrel 13 and a discarding barrel 14 are respectively provided on the two arc grooves 44. The receiving barrel 13 is used to recycle qualified chip capacitors, and the discarding barrel 14 is used to recycle unqualified chip capacitors. A movable baffle 52 and a fixed baffle 51 are provided at the bottom of the bottom plate 4. The movable baffle 52 and the fixed baffle 51 are respectively arranged above the receiving barrel 13 and the discarding barrel 14, that is, the chip capacitors are blocked by the movable baffle 52 so that they fall into the receiving barrel 13 for recycling. An electric push rod 53 is provided on the movable baffle 52. When the chip capacitor is unqualified, the movable baffle 52 is lifted by the electric push rod 53, so that the chip capacitor is rotated to the fixed baffle 51, and then falls into the discarding barrel 14 through the fixed baffle 51.
[0031] Working principle: When the device is used, the chip capacitor is loaded at the loading machine 2, and the chip capacitor is transported to the transparent disk 31 for detection through the loading track 21. The turntable 3 is driven to rotate by the motor 33, and the bottom ball 43 rotates on the shaft groove 34, so as to ensure the stability of the turntable 3 when rotating, that is, the transparent disk 31 and the chip capacitor on the transparent disk 31 are driven to rotate, and the chip capacitor is limited by the boss 32 and the transparent disk 31 to keep it on the transparent disk 31. 3. The third camera 24 and the fourth camera 42 respectively detect the chip capacitor in multiple directions and make a judgment through the computer. After the detection is completed, the chip capacitor is continued to be driven to rotate by the transparent disk 31, and rotated to the movable baffle 52. The chip capacitor is blocked by the movable baffle 52 and falls into the receiving barrel 13 for recycling. When the chip capacitor is unqualified, the movable baffle 52 is lifted by the electric push rod 53, and the chip capacitor is rotated to the fixed baffle 51, and the fixed baffle 51 makes it fall into the waste barrel 14.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A detection device for chip capacitor production, comprising a base (1) and a chip capacitor body (11), characterized in that: The base (1) is provided with two support columns (12), one of the support columns (12) is provided with a feeder (2), and the other support column (12) is provided with a detection mechanism, the detection mechanism continuously detects the chip capacitors in multiple directions and stores them, a feeder track (21) is provided on one side of the feeder (2), the detection mechanism comprises a turntable (3), a transparent disk (31) is provided on the outer side of the turntable (3), the end of the feeder track (21) is connected to the transparent disk (31), a top plate (5) is provided above the turntable (3), and a bottom plate (4) is provided at the bottom of the turntable (3).
2. A detection device for chip capacitor production according to claim 1, characterized in that: The bottom plate (4) is provided with two arc-shaped grooves (44), and the two arc-shaped grooves (44) are respectively provided with a material receiving cylinder (13) and a waste cylinder (14).
3. A detection device for chip capacitor production according to claim 1, characterized in that: A protective sleeve (41) is arranged on the outside of the bottom plate (4), the protective sleeve (41) is higher than the transparent plate (31), and the protective sleeve (41) does not contact the transparent plate (31).
4. A detection device for chip capacitor production according to claim 1, characterized in that: A motor (33) is arranged inside the top plate (5), and the motor (33) is connected to the turntable (3).
5. The detection device for chip capacitor production according to claim 1, characterized in that: An axis groove (34) is provided on the bottom plate (4) and the bottom of the rotating disk (3), and a ball bearing (43) is provided on the axis groove (34).
6. A detection device for chip capacitor production according to claim 1, characterized in that: An annular baffle (54) is provided at the bottom of the top plate (5), a boss (32) is provided on the rotating disk (3), and the annular baffle (54) does not contact the boss (32).
7. The detection device for chip capacitor production according to claim 1, characterized in that: A first camera (22), a second camera (23) and a third camera (24) are respectively arranged at the bottom of the top plate (5).
8. The detection device for chip capacitor production according to claim 1, characterized in that: A fourth camera (42) is arranged on the bottom plate (4).
9. A detection device for chip capacitor production according to claim 2, characterized in that: A movable baffle (52) and a fixed baffle (51) are arranged at the bottom of the base plate (4); the movable baffle (52) and the fixed baffle (51) are arranged above the material receiving cylinder (13) and the waste cylinder (14) respectively.
10. A detection device for chip capacitor production according to claim 9, characterized in that The movable baffle (52) is provided with an electric push rod (53).
