Anti-spalling electric porcelain insulator

The anti-expansion and cracking electric porcelain insulator addresses structural weaknesses by incorporating reinforcement rings and heat-resistant layers, ensuring stability and ease of repair, thereby preventing damage and extending service life.

CN222260669UActive Publication Date: 2024-12-27江西国科精智电气有限公司
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Patent Information

Application Number
CN202421055596.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Existing electric porcelain insulators are prone to damage due to insufficient structural strength, leading to expansion and cracking under high internal pressure, which reduces their service life.

Method used

The insulator features a base with a fixing block, threaded column, insulating umbrella, rubber and reinforcement rings, fireproof and protective layers, and a connecting mechanism that allows individual replacement of damaged parts, enhancing structural stability and heat resistance.

Benefits of technology

The design prevents expansion and cracking by stabilizing the insulating umbrella with reinforcement rings and providing heat resistance, while allowing convenient assembly and replacement of damaged components, thus extending the insulator's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of electric porcelain insulators, in particular to an anti-spalling electric porcelain insulator, which comprises a base. And the fixing block is installed in the base and used for supporting and assembling the electric porcelain insulator, and a threaded column is fixedly installed below the base. According to the anti-spalling electric porcelain insulator provided by the utility model, the insulating umbrella, the mounting groove, the rubber ring, the reinforcing ring, the fireproof layer and the protective layer are arranged, and the reinforcing ring is sleeved outside the insulating umbrella, so that the reinforcing ring can play a role in stabilizing the insulating umbrella, and the spalling condition caused by the increase of the melting point of the insulating umbrella and the expansion of the internal pressure is prevented; the insulation umbrella is simple in structure, convenient to install by workers through the installation grooves, good in heat resistance, wear resistance and corrosion resistance through the arrangement of the fireproof layer and the protection layer, capable of effectively preventing exposure to the sun at high temperature and avoiding spalling at high temperature, and capable of effectively preventing spalling of the insulation umbrella through the arrangement.
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Description

Technical Field

[0001] The utility model relates to the field of electric porcelain insulators, in particular to an anti-expansion and cracking electric porcelain insulator. Background Art

[0002] Insulators are devices installed between conductors of different potentials or between conductors and grounded components that can withstand voltage and mechanical stress. There are many types of insulators with different shapes. Although the structures and appearances of different types of insulators are quite different, they are all composed of two major parts: insulating parts and connecting hardware. In the early years, insulators were mostly used for electric poles, and gradually developed into a high-voltage electric wire connection tower with many disc-shaped insulators hung on one end.

[0003] After searching, a utility model electric porcelain insulator with a publication number of CN215868821U is found, which includes an electric porcelain insulator body and a mounting seat, a fixing block is fixed at the bottom of the electric porcelain insulator body, a first groove is provided on the left side of the fixing block, a second groove is provided on the right side of the fixing block, a thread groove is provided on the left side of the inner wall of the second groove, ear plates are fixed at the lower ends of both sides of the mounting seat, and a fixing piece is fixed on the inner left side of the mounting seat. When the installation angle of the electric porcelain insulator body needs to be adjusted, the electric porcelain insulator body can be adjusted by the cooperation between the fixing column, the second groove of the second external thread column and the thread groove, and the flexible sleeve is provided on the outer side of the turning handle to enhance the comfort of the staff when twisting the turning handle, and the anti-slip thread is provided on the outer side of the flexible sleeve so that the flexible sleeve can prevent the turning handle from slipping.

[0004] When the existing electric porcelain insulator is in use, it is easy to be damaged due to its own insufficient structural strength, thereby reducing the service life of the electric porcelain insulator. The electric porcelain insulator in the above-mentioned comparative case has a relatively simple structure and directly introduces how to assemble it, but it does not have the anti-expansion and cracking function. Therefore, after long-term use, the internal temperature will gradually increase. Although the setting of the ceramic structure can increase its own melting point, it will still crack as the internal pressure expands.

[0005] Therefore, it is necessary to invent a kind of anti-expansion and cracking electric porcelain insulator to solve the above problems. Utility Model Content

[0006] The utility model aims to provide an anti-expansion and cracking electric porcelain insulator to solve the problems raised in the above background technology.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-expansion and cracking electric porcelain insulator, comprising a base;

[0008] A fixing block is installed inside the base and is used to support and assemble the electric porcelain insulator. A threaded column is fixedly installed below the base.

[0009] An insulating umbrella is fixedly installed above the fixing block and is used to assemble the insulating umbrella. A mounting groove is provided on the outer surface of the insulating umbrella. A rubber ring is sleeved inside the mounting groove. A reinforcing ring is provided outside the rubber ring.

[0010] The fireproof layer and the protective layer are arranged inside the insulating umbrella to prevent the insulating umbrella from expanding and cracking;

[0011] The insulating head is installed on the upper end of the insulating umbrella and is used to install the electric porcelain insulator. A connecting strip is fixedly installed above the insulating head.

[0012] Preferably, telescopic rods are movably connected inside both sides of the base, inner cavities are opened inside both sides of the base, springs are arranged inside the inner cavities and outside the telescopic rods, a docking column is arranged at the inner center of the base, the base is movably connected to a fixed block, a docking groove is arranged inside the fixed block, and slots are opened on both side surfaces of the fixed block.

[0013] Preferably, the insulating umbrellas are arranged in three groups, and the outsides of the three groups of insulating umbrellas are respectively sleeved with rubber rings and reinforcement rings.

[0014] Preferably, the material of the fireproof layer is high-purity alumina, and the material of the protective layer is insulating paint.

[0015] Preferably, a connecting end is fixedly mounted on the lower end of the insulating umbrella, sliding grooves are provided on both side surfaces of the connecting end, and a socket end is fixedly mounted on the upper end of the insulating umbrella.

[0016] Preferably, a limiting groove is provided on the upper end surface of the socket end, a protective sleeve is movably arranged above the socket end, a card slot is provided on one side surface of the protective sleeve, a card block is fixedly installed on the other side of the protective sleeve, and a limiting block is fixedly installed on the lower end of the protective sleeve.

[0017] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0018] 1. Through the setting of the insulating umbrella, the installation groove, the rubber ring, the reinforcement ring, the fireproof layer and the protective layer, the reinforcement ring is sleeved on the outside of the insulating umbrella, so that the reinforcement ring can play a stabilizing role on the insulating umbrella, prevent the melting point of the insulating umbrella from increasing, the internal pressure from expanding, and thus the situation of expansion and cracking. The installation groove also makes it convenient for the staff to install. At the same time, through the setting of the fireproof layer and the protective layer, it has good heat resistance, wear resistance and corrosion resistance, can effectively prevent the sun's high temperature exposure, avoid expansion and cracking at high temperature, through the above settings, can effectively prevent the insulating umbrella from expanding and cracking;

[0019] 2. Through the arrangement of the insulating umbrella, the connecting end, the slide groove, the socket end, the limit groove, the protective cover, the card slot, the card block and the limit block, the connecting end below the insulating umbrella is threadedly connected with the socket end above another group of insulating umbrellas, so that each insulating umbrella can be disassembled separately, and the damaged part of each insulating umbrella can be disassembled and replaced, without replacing the entire porcelain insulator after damage, thereby improving practicality, and the slider inside the protective cover can be stuck in the slide grooves on both sides of the connecting end, which can improve the stability of the connection between the two. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the base structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the reinforcing ring structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the insulating umbrella structure of the utility model;

[0025] Figure 5 It is a schematic diagram of the connection end structure of the insulating umbrella of the utility model.

[0026] Description of reference numerals:

[0027] 1. Base; 2. Threaded column; 3. Telescopic rod; 4. Spring; 5. Docking column; 6. Fixed block; 7. Docking groove; 8. Slot; 9. Insulating umbrella; 10. Installation groove; 11. Rubber ring; 12. Reinforcement ring; 13. Fireproof layer; 14. Protective layer; 15. Connection end; 16. Slide groove; 17. Socket end; 18. Limiting groove; 19. Protective cover; 20. Card slot; 21. Card block; 22. Limiting block; 23. Insulating head; 24. Connecting strip. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0029] The utility model provides Figure 1-5 The anti-expansion and cracking electric porcelain insulator shown comprises a base 1;

[0030] A fixing block 6 is installed inside the base 1 and is used to support and assemble the electric porcelain insulator. A threaded column 2 is fixedly installed below the base 1.

[0031] An insulating umbrella 9 is fixedly mounted on the fixing block 6 and is used to assemble the insulating umbrella 9. A mounting groove 10 is provided on the outer surface of the insulating umbrella 9. A rubber ring 11 is sleeved inside the mounting groove 10. A reinforcing ring 12 is provided outside the rubber ring 11.

[0032] The fireproof layer 13 and the protective layer 14 are arranged inside the insulating umbrella 9 to prevent the insulating umbrella 9 from expanding and cracking;

[0033] The insulating head 23 is installed on the upper end of the insulating umbrella 9 and is used to install the electric porcelain insulator. A connecting strip 24 is fixedly installed above the insulating head 23. The reinforcing ring 12 is sleeved on the outside of the insulating umbrella 9, so that the reinforcing ring 12 can stabilize the insulating umbrella 9 and prevent the melting point of the insulating umbrella 9 from increasing and the internal pressure from expanding, thereby causing cracking. In addition, the installation groove 10 also makes it convenient for workers to install.

[0034] like Figure 1 and Figure 2 As shown, telescopic rods 3 are movably connected inside the two sides of the base 1, inner cavities are opened inside the two sides of the base 1, springs 4 are arranged inside the inner cavity and outside the telescopic rod 3, a docking column 5 is arranged at the inner center of the base 1, the base 1 is movably connected to the fixed block 6, a docking groove 7 is arranged inside the fixed block 6, and slots 8 are opened on the two side surfaces of the fixed block 6.

[0035] like Figure 1 and Figure 3 As shown, the insulating umbrellas 9 are arranged in three groups, and the outsides of the three groups of insulating umbrellas 9 are respectively sleeved with rubber rings 11 and reinforcement rings 12. The reinforcement rings 12 can improve the strength of the insulating umbrellas 9 and prevent them from bursting.

[0036] like Figure 1 , Figure 3 and Figure 4 As shown, the material of the fireproof layer 13 is high-purity alumina, and the material of the protective layer 14 is insulating paint. Through the arrangement of the fireproof layer 13 and the protective layer 14, it has good heat resistance, wear resistance, and corrosion resistance, and can effectively prevent exposure to high temperatures in the sun and avoid cracking at high temperatures.

[0037] like Figure 1 , Figure 3 and Figure 5As shown, a connecting end 15 is fixedly installed at the lower end of the insulating umbrella 9, and sliding grooves 16 are provided on the two side surfaces of the connecting end 15. A socket end 17 is fixedly installed at the upper end of the insulating umbrella 9. By threadedly connecting the connecting end 15 below the insulating umbrella 9 with the socket end 17 above another group of insulating umbrellas 9, each insulating umbrella 9 can be disassembled individually, and the damaged part of each insulating umbrella 9 can be disassembled and replaced.

[0038] like Figure 5 As shown, a limiting groove 18 is provided on the upper end surface of the socket end 17, a protective sleeve 19 is movably provided above the socket end 17, a card slot 20 is provided on one side surface of the protective sleeve 19, a card block 21 is fixedly installed on the other side of the protective sleeve 19, and a limiting block 22 is fixedly installed on the lower end of the protective sleeve 19. After the connection between the connecting end 15 and the socket end 17, the protective sleeve 19 will limit the connection to improve the stability of the connection between the two.

[0039] The practical working principle of the present invention is as follows: first, the connection end 15 below each insulating umbrella 9 is threadedly connected with the socket end 17 above another group of insulating umbrellas 9, so that each insulating umbrella 9 can be assembled and disassembled separately. After the assembly is completed, the slider inside the protective sleeve 19 is aligned with the slide groove 16 outside the connection end 15, and the card groove 20 and the card block 21 on one side of the two groups of protective sleeves 19 are used for assembly and connection, and then the limiting block 22 below the protective sleeve 19 is aligned with the limiting groove 18 in the socket end 17, so as to protect the connection of the insulating umbrella 9 and enhance the stability, and then the lowest insulating umbrella 9 and the fixing block 6 are placed in the base 1, and at this time, the telescopic rods 3 on both sides of the base 1 are pulled first, and when the fixing block 6 and the docking groove 7 are docked in the docking column 5 in the base 1, the telescopic rod 3 is loosened and used. The external spring 4 plays a rebounding role, and the telescopic rod 3 rebounds and is inserted into the slots 8 on both sides of the fixing block 6, so as to assemble and fix the entire device, and then it is installed to the required position through the threaded column 2 under the base 1. When the electric porcelain insulator is used for a long time, the internal temperature will gradually increase. As the internal pressure expands, the reinforcing ring 12 is sleeved on the outside of the insulating umbrella 9, which can stabilize the insulating umbrella 9 and prevent the insulating umbrella 9 from increasing its own melting point and expanding the internal pressure, thereby causing expansion and cracking. At the same time, through the arrangement of the fireproof layer 13 and the protective layer 14, it has good heat resistance, wear resistance and corrosion resistance, can effectively prevent exposure to high temperature of the sun, and avoid expansion and cracking at high temperature. In this way, the use process of the anti-expansion and cracking electric porcelain insulator is completed.

[0040] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An anti-cracking porcelain insulator, characterized in that: comprising a base (1); A fixing block (6) is installed inside the base (1) and is used to support and assemble the electric porcelain insulator. A threaded column (2) is fixedly installed below the base (1); An insulating umbrella (9) is fixedly mounted above the fixing block (6) and is used for assembling the insulating umbrella (9); a mounting groove (10) is provided on the outer surface of the insulating umbrella (9); a rubber ring (11) is sleeved inside the mounting groove (10); and a reinforcing ring (12) is provided outside the rubber ring (11); The fireproof layer (13) and the protective layer (14) are arranged inside the insulating umbrella (9) and are used to prevent the insulating umbrella (9) from expanding and cracking; An insulating head (23) is mounted on the upper end of the insulating umbrella (9) and is used to mount an electric porcelain insulator. A connecting strip (24) is fixedly mounted above the insulating head (23).

2. The anti-cracking porcelain insulator according to claim 1 is characterized in that: Telescopic rods (3) are movably connected inside the two sides of the base (1), inner cavities are provided inside the two sides of the base (1), springs (4) are provided inside the inner cavities and outside the telescopic rods (3), a docking column (5) is provided at the center of the base (1), the base (1) is movably connected to a fixed block (6), a docking groove (7) is provided inside the fixed block (6), and slots (8) are provided on the two side surfaces of the fixed block (6).

3. The anti-cracking porcelain insulator according to claim 1 is characterized in that: The insulating umbrellas (9) are arranged in three groups, and the outsides of the three groups of insulating umbrellas (9) are respectively sleeved with rubber rings (11) and reinforcement rings (12).

4. The anti-cracking porcelain insulator according to claim 1 is characterized in that: The material of the fireproof layer (13) is high-purity aluminum oxide, and the material of the protective layer (14) is insulating paint.

5. The anti-cracking porcelain insulator according to claim 1 is characterized in that: A connecting end (15) is fixedly mounted on the lower end of the insulating umbrella (9), sliding grooves (16) are provided on both side surfaces of the connecting end (15), and a socket end (17) is fixedly mounted on the upper end of the insulating umbrella (9).

6. The anti-cracking porcelain insulator according to claim 5, characterized in that: A limiting groove (18) is provided on the upper surface of the socket end (17); a protective sleeve (19) is movably provided above the socket end (17); a clamping groove (20) is provided on one side surface of the protective sleeve (19); a clamping block (21) is fixedly installed on the other side of the protective sleeve (19); and a limiting block (22) is fixedly installed on the lower end of the protective sleeve (19).

Citation Information

Patent Citations

  • Electric porcelain insulator

    CN215868821U