Transformer tensioning screw fixing structure
By designing the transformer tension screw fixing structure, using the cooperation of the bolt mechanism and the preloading plate and the design of the welded card slot, the problem of cumbersome installation operation of the transformer is solved, the installation process is simplified and the work efficiency is improved, and the equipment is ensured. and security.
Patent Information
- Application Number
- CN202420920005.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The transformer is cumbersome during installation and requires multiple people to work together, resulting in inefficient installation.
A transformer tension screw fixing structure is designed, including the first and second mounting frames. Through the cooperation of the bolt mechanism and the preloading sheet, a stable fixing method is achieved by using the clamping design between the welding card and the welding groove, and the The stainless steel material and reasonable welding interface position enhance the integrity and stability of the structure.
It simplifies the installation process, improves work efficiency, ensures the stability and safety of the transformer, reduces the possibility of bolts loosening, and adapts to the installation needs of transformers of different sizes and shapes.
Smart Images

Figure CN222260713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of transformer installation structures, in particular to a transformer tensioning screw fixing structure. Background Art
[0002] At present, outdoor transformers need to be fixed by channel steel during installation. Channel steel, as the bottom support structure of large transformers, can fix the transformer on the pole to ensure its stability. This support is essential for the safe operation of the transformer. Moreover, channel steel can bear the weight of the transformer and distribute it over a larger area, thereby reducing the pressure on local areas. This helps to protect the internal structure of the transformer and prevent it from being damaged by excessive pressure.
[0003] At present, when installing and fixing the transformer on the channel steel, there is a problem of cumbersome operation. The traditional installation method requires multiple bolts and stud nuts to be tightened to achieve effective fixation. This process requires two people to work together, one to hold the bolts steady, and the other to tighten the two nuts. The operation is quite inconvenient. Therefore, a new type of transformer tensioning screw fixing structure is urgently needed to simplify the installation process and improve work efficiency. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a transformer tensioning screw fixing structure to solve the technical problems of complicated operation, need for collaborative work of multiple people and low installation efficiency during the transformer installation process.
[0005] To achieve the above object, the utility model provides the following technical solutions: a transformer tension screw fixing structure, comprising a first mounting frame and a second mounting frame, the first mounting frame comprising a first frame body, the top of the first mounting frame is provided with a first welding port, a second welding port and a third welding port, a bolt mechanism penetrates through the first welding port, and the bolt mechanism comprises a bolt;
[0006] A fixing ring is disposed at the bottom of the first frame, and pre-tightening plates are disposed at the bottom of the fixing ring, and the pre-tightening plates are arranged equidistantly in a circular array;
[0007] An abutment surface is arranged above the inner wall of the bolt, and the abutment surface abuts against a plurality of pre-tightening plates, and the plurality of pre-tightening plates are used for pre-tightening the bolt mechanism.
[0008] By adopting the above technical solution, by setting up the first mounting frame and the second mounting frame, and tightly clamping them with the external transformer cross bar through the bolt mechanism, a stable fixing method is provided, which effectively prevents the transformer from shaking or shifting during operation, enhances the safety and stability of the equipment, and the design of the pre-tightening plate enables the bolt mechanism to be effectively pre-tightened, further improves the firmness and reliability of the fixation, and reduces the possibility of bolt loosening.
[0009] Furthermore, the fixing ring is welded to the first frame, and the fixing ring and the pre-tightening plate are both made of stainless steel.
[0010] By adopting the above technical solution, the fixing ring is welded to the first frame, which ensures the integrity and stability of the structure and prevents loosening or breakage during use. In addition, the fixing ring and pre-tightening plate are made of stainless steel, which have good corrosion resistance and strength, can maintain a stable fixing effect for a long time, and extend the service life.
[0011] Furthermore, welding grooves are provided inside the first welding port, the second welding port and the third welding port, and welding cards are provided on the tops of the bolts, and the welding cards are engaged with the welding grooves.
[0012] By adopting the above technical solution, through the clamping design of the welding card and the welding groove, a firm connection between the bolt and the welding port is achieved, the installation process is simplified, and the installation efficiency is improved.
[0013] Furthermore, the welding card is welded to the welding groove, and the welding card and the welding groove are used to fix the bolts.
[0014] By adopting the above technical solution, the welding of the welding card and the welding groove further enhances the stability of the connection and effectively prevents the bolt from loosening and falling off during use.
[0015] Furthermore, the second mounting frame includes a second frame body, and the top and bottom of the second frame body are penetrated by a first plug hole, a second plug hole and a third plug hole.
[0016] By adopting the above technical solution, the welding card and the welding groove are fixed together by welding, which ensures the stability and reliability of the bolt position and provides a strong guarantee for the safe operation of the transformer.
[0017] Furthermore, the first plug hole is opposite to the first welding port, the second plug hole is opposite to the second welding port, and the third plug hole is opposite to the third welding port.
[0018] By adopting the above technical solution, the design of the second mounting frame makes the entire fixed structure more flexible and changeable, which can adapt to the installation requirements of transformers of different sizes and shapes. In addition, the setting of the first plug hole, the second plug hole and the third plug hole facilitates docking with the first mounting frame, thereby improving the convenience and accuracy of installation.
[0019] Furthermore, the first mounting bracket and the second mounting bracket are clamped with the external transformer cross bar through a bolt mechanism.
[0020] By adopting the above technical solution, the relative positions of the plug hole and the welding port are reasonably designed, ensuring the precise docking between the mounting frames and further improving the overall stability and load-bearing capacity.
[0021] Furthermore, a nut is threadedly connected below the outer surface of the bolt, and the nut is in contact with the second frame.
[0022] By adopting the above technical solution, the first mounting frame and the second mounting frame are tightly clamped with the external transformer cross bar through the bolt mechanism, thereby achieving stable fixation of the transformer and effectively preventing the transformer from shaking and shifting.
[0023] Furthermore, two bolts are provided, and the two bolts are mirror-imaged along the length center line of the first mounting frame.
[0024] By adopting the above technical solution, the design of the nut enables the bolt mechanism to be fine-tuned as needed to adapt to transformer cross bars of different thicknesses, thereby improving the versatility and flexibility of the fixing structure. In addition, two bolts are arranged to be mirror-distributed along the length center line of the first mounting frame, thereby enhancing the stability and balance of the fixation and preventing deflection or tilting caused by single-point fixation.
[0025] In summary, the utility model mainly has the following beneficial effects:
[0026] 1. The utility model is provided with a fixing ring, a pre-tightening sheet, and an abutting surface, wherein the pre-tightening sheet adopts an innovative design of equidistantly arranged in a circular array, and interacts with the abutting surface of the bolt to ensure a stable pre-tightening force and prevent loosening and shaking. The stainless steel material has excellent corrosion resistance and strength, which is sufficient to support the weight of the transformer and resist vibration during operation, thereby ensuring the stability, reliability and durability of the fixed structure. Through the above-mentioned settings, a simpler and faster installation method is achieved, and the structure can greatly simplify the installation process and improve work efficiency, thereby effectively solving the problem of requiring multiple people to work together and inconvenient operation in the traditional installation method;
[0027] 2. The utility model provides a first welding port, a second welding port, a third welding port, a welding groove, and a welding card, wherein the first welding port, the second welding port, and the third welding port have welding grooves inside, and a welding card is provided on the top of the bolt, so as to achieve a firm clamping connection between the bolt and the welding port. This design enhances the stability of the bolt, prevents the bolt from loosening and falling off during use, thereby improving the safety and reliability of the overall structure, and the welding card is welded to the welding groove to further fix the position of the bolt. This welding method not only enhances the fixing effect of the bolt, but also improves the overall strength and stability of the structure. This design effectively prevents the bolt from loosening due to vibration or external force, and ensures the stability and safety of the transformer installation. The top and bottom of the second frame are penetrated by the first plug hole, the second plug hole, and the third plug hole, which provides convenience for the installation of the transformer. The design of these plug holes enables the mounting frame to adapt to transformers of different sizes and shapes, and improves the flexibility and adaptability of the installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0029] Figure 2 It is a rear-view stereoscopic structural schematic diagram of the utility model;
[0030] Figure 3 It is a schematic diagram of a side-view cross-sectional three-dimensional structure of the utility model;
[0031] Figure 4 For this utility model Figure 3 Schematic diagram of the structure enlarged at point A in the middle.
[0032] In the figure: 1. first mounting frame; 101. first frame body; 102. first welding port; 103. second welding port; 104. third welding port; 105. welding groove; 106. fixing ring; 107. preload plate; 2. second mounting frame; 201. second frame body; 202. first plug hole; 203. second plug hole; 204. third plug hole; 3. bolt mechanism; 301. welding card; 302. bolt; 303. nut; 304. abutment surface. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0034] The following describes an embodiment of the utility model based on its overall structure.
[0035] Embodiment 1:
[0036] A transformer tensioning screw fixing structure, such as Figure 1-Figure 4 As shown, the first mounting frame 1 and the second mounting frame 2 are included. The first mounting frame 1 includes a first frame body 101. The top of the first mounting frame 1 is provided with a first welding port 102, a second welding port 103 and a third welding port 104. The first welding port 102 is penetrated by a bolt mechanism 3. The bolt mechanism 3 includes a bolt 302. A fixing ring 106 is provided at the bottom of the first frame body 101. A pre-tightening piece 107 is provided at the bottom of the fixing ring 106. The pre-tightening pieces 107 are arranged equidistantly in a circular array. An abutting surface 304 is provided above the inner wall of the bolt 302. The abutting surface 304 abuts against a plurality of pre-tightening pieces 107. The plurality of pre-tightening pieces 107 are used to pre-tighten the bolt mechanism 3. Through the design of the bolt mechanism 3 and the pre-tightening piece 107, the transformer crossbar is firmly fixed, and the stability and safety of the equipment are effectively improved. The pre-tightening piece 107 can evenly distribute the tightening force of the bolt 302, prevent the bolt from loosening, and ensure the reliability of the equipment in long-term use.
[0037] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The fixing ring 106 is welded to the first frame 101, and the fixing ring 106 and the preload plate 107 are both made of stainless steel. The welding connection between the fixing ring 106 and the first frame 101 ensures the structural strength between the two, and the stainless steel material provides excellent corrosion resistance and mechanical strength, which significantly extends the service life of the fixed structure.
[0038] Embodiment 2:
[0039] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A welding groove 105 is provided inside the first welding port 102, the second welding port 103 and the third welding port 104. A welding card 301 is provided on the top of the bolt 302. The welding card 301 is snap-fitted with the welding groove 105. The snap-fit design of the welding card 301 and the welding groove 105 simplifies the installation steps and significantly enhances the connection stability between the bolt 302 and the multiple welding ports, effectively preventing the bolt from loosening or falling off during use.
[0040] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The welding card 301 is welded to the welding groove 105, and the welding card 301 and the welding groove 105 are used to fix the bolt 302. The fixing effect of the bolt 302 is further strengthened by welding, ensuring the stability of its position and the bearing capacity, thereby improving the safety and reliability of the overall structure.
[0041] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The second mounting frame 2 includes a second frame body 201, and the top and bottom of the second frame body 201 are penetrated by a first plug hole 202, a second plug hole 203 and a third plug hole 204. The design of the second mounting frame 2 increases the flexibility and applicability of the entire fixing structure. The arrangement of the plug holes 202, 203, 204 facilitates quick and accurate docking with the first mounting frame 1, thereby simplifying the installation process.
[0042] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The first plug hole 202 is aligned with the first welding port 102, the second plug hole 203 is aligned with the second welding port 103, the third plug hole 204 is aligned with the third welding port 104, and the positions of the multiple plug holes and welding ports correspond to each other. The installer can more easily align and fix the first mounting frame and the second mounting frame, thereby simplifying the installation steps and improving work efficiency. Moreover, precise docking not only makes the installed structure more stable, but also reduces stress concentration or structural deformation caused by inaccurate docking, thereby extending the service life of the fixed structure.
[0043] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The first mounting frame 1 and the second mounting frame 2 are clamped with the external transformer cross bar through the bolt mechanism 3. Through the clamping design of the bolt mechanism 3, the first mounting frame 1 and the second mounting frame 2 can firmly fix the transformer cross bar, effectively preventing the transformer from shaking or shifting during operation, thereby improving the safety and stability of the equipment.
[0044] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The outer surface of the bolt 302 is threadedly connected with a nut 303, which is in contact with the second frame 201. The design of the nut 303 makes the tightening degree of the bolt 302 adjustable to adapt to transformer crossbars of different thicknesses. This design improves the versatility and flexibility of the fixing structure and facilitates on-site installation and adjustment.
[0045] See also Figure 1 , Figure 2 , Figure 3 , Figure 4There are two bolts 302, and the two bolts 302 are mirror-imaged along the length center line of the first mounting frame 1. The mirror-imaged arrangement of the two bolts 302 enhances the stability and balance of the fixation, and effectively prevents the deflection or tilt caused by single-point fixation. This design ensures the smooth operation and safety of the transformer.
[0046] The implementation principle of the utility model is as follows: first, the first mounting frame 1 and the second mounting frame 2, the bolt mechanism 3, the nut 303, etc. need to be prepared, and then the first mounting frame 1 is placed in a predetermined position to ensure that it is stable. At this time, it is necessary to note that the first welding port 102, the second welding port 103 and the third welding port 104 set on the top of the first mounting frame 1 should face upward, and then the bolt 302 of the bolt mechanism 3 passes through the first welding port 102 to ensure that the abutting surface 304 of the bolt 302 abuts against the pre-tightening sheet 107 at the bottom of the first frame body 101, and the position of the bolt 302 is adjusted so that its welding card 301 is clamped with the welding groove 105;
[0047] Subsequently, the second mounting frame 2 is placed at a predetermined position, corresponding to the first mounting frame 1, and then the first insertion hole 202, the second insertion hole 203 and the third insertion hole 204 of the second mounting frame 2 are ensured to be aligned with the first welding port 102, the second welding port 103 and the third welding port 104 of the first mounting frame 1 respectively;
[0048] Afterwards, the welding card 301 is welded to the welding groove 105 to fix the position of the bolt 302, and then the nut 303 is rotated to be threadedly connected along the lower side of the outer surface of the bolt 302 and gradually tightened.
[0049] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0050] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A transformer tensioning screw fixing structure, characterized in that: The invention comprises a first mounting frame (1) and a second mounting frame (2), wherein the first mounting frame (1) comprises a first frame body (101), a first welding opening (102), a second welding opening (103) and a third welding opening (104) are arranged on the top of the first mounting frame (1), a bolt mechanism (3) passes through the first welding opening (102), and the bolt mechanism (3) comprises a bolt (302); A fixing ring (106) is provided at the bottom of the first frame (101), and a pre-tightening sheet (107) is provided at the bottom of the fixing ring (106), and the pre-tightening sheets (107) are arranged in an annular array at equal distances; An abutment surface (304) is provided above the inner wall of the bolt (302), and the abutment surface (304) abuts against a plurality of pre-tightening plates (107), and the plurality of pre-tightening plates (107) are used to pre-tighten the bolt mechanism (3).
2. The transformer tensioning screw fixing structure according to claim 1, characterized in that: The fixing ring (106) is welded to the first frame (101), and the fixing ring (106) and the pre-tightening plate (107) are both made of stainless steel.
3. The transformer tensioning screw fixing structure according to claim 1, characterized in that: The first welding port (102), the second welding port (103) and the third welding port (104) are each provided with a welding groove (105), and a welding card (301) is provided on the top of the bolt (302), and the welding card (301) is snap-connected with the welding groove (105).
4. The transformer tensioning screw fixing structure according to claim 3 is characterized in that: The welding card (301) is welded to the welding groove (105), and the welding card (301) and the welding groove (105) are used to fix the bolt (302).
5. The transformer tensioning screw fixing structure according to claim 1, characterized in that: The second mounting frame (2) comprises a second frame body (201), and the top and bottom of the second frame body (201) are penetrated by a first plug hole (202), a second plug hole (203) and a third plug hole (204).
6. The transformer tensioning screw fixing structure according to claim 5, characterized in that: The first plug hole (202) is positioned relative to the first welding port (102), the second plug hole (203) is positioned relative to the second welding port (103), and the third plug hole (204) is positioned relative to the third welding port (104).
7. The transformer tensioning screw fixing structure according to claim 1, characterized in that: The first mounting frame (1) and the second mounting frame (2) are clamped with an external transformer cross bar via a bolt mechanism (3).
8. The transformer tensioning screw fixing structure according to claim 1, characterized in that: A nut (303) is threadedly connected below the outer surface of the bolt (302), and the nut (303) is in contact with the second frame (201).
9. The transformer tensioning screw fixing structure according to claim 1, characterized in that: Two bolts (302) are provided, and the two bolts (302) are mirror-imaged along the length center line of the first mounting frame (1).