Three-voltage-class new energy wind power transformer lead structure

The stabilizing mechanism and protective casing for lead wires in wind power transformers address the issues of shaking and environmental damage, ensuring stable electrical connections and prolonged service life.

CN222260756UActive Publication Date: 2024-12-27QINGDAO TE RUIDE HIGH VOLTAGE EQUIP CO LTD
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Patent Information

Application Number
CN202420920437.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-27
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing lead wires of three-voltage level new energy wind power transformers experience shaking due to loose connections, leading to electrical instability, resistance changes, three-phase imbalance, arc generation, and transformer oil degradation, which affect the transformer's performance and life.

Method used

A stabilizing mechanism comprising a first and second embrace ring with mounting ears and bolts, a rotating rod with mounting grooves, and a protective casing made of aluminum alloy and stainless steel, respectively, to secure the lead wire to a high-voltage porcelain column, ensuring stability and protection against environmental factors.

Benefits of technology

The design enhances the stability and reliability of the electrical connection, prevents damage from external factors, and extends the lead wire's service life by reducing shaking and providing insulation and protection against environmental hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lead structure of a three-voltage-class new energy wind power transformer, and relates to the field of lead installation of oil-immersed transformers. The high-voltage porcelain knob comprises a high-voltage porcelain knob and a lead, the outer side of the high-voltage porcelain knob is sleeved with a stabilizing mechanism, the stabilizing mechanism comprises a first embracing ring and a second embracing ring, the stabilizing mechanism is arranged, the first embracing ring and the second embracing ring are tightly connected to the high-voltage porcelain knob in a sleeved mode through installation bolts, and the high-voltage porcelain knob and the lead are fixed through bolts. According to the top structure of the transformer, the stability of the top structure of the whole transformer is remarkably enhanced, the stability is crucial for reducing the shaking of the lead wire in long-term use, so that the safety and reliability of electrical connection are guaranteed, and the mounting rings and the side lugs on the sleeve shell and the mounting grooves in the rotating rods matched with the mounting rings and the side lugs are convenient to mount and dismount. By means of the design, daily maintenance and overhaul are facilitated, and the working efficiency is also improved.
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Description

Technical Field

[0001] The utility model relates to the field of lead wire installation of oil-immersed transformers, in particular to a lead wire structure of a three-voltage level new energy wind power transformer. Background Art

[0002] The three-voltage level new energy wind power transformer mainly adopts oil-immersed transformer. However, in general, the leads of the three-voltage level new energy wind power transformer are connected to the two ends of the high-voltage bushing of the oil-immersed transformer.

[0003] The lead wires at the top of the existing three-voltage level new energy wind power transformer bushing are generally connected to other wires or equipment. However, since the oil-immersed transformer is installed at high altitude, and the installation method of this section of the lead wire is to connect the sleeve head with the installation head, and then press and fix it with fixing bolts, the lead wire will shake during long-term use, which may pose a hidden danger. For example, the shaking of the lead wire may cause the electrical connection to gradually loosen, which will affect the stable transmission of current. The loose connection may increase the contact resistance and produce irregular resistance changes, which will not only cause three-phase imbalance, but also may generate high-frequency or distorted current, which will have an adverse effect on the waveform and phase of the output voltage. Moreover, when the electrical connection is unstable, intermittent contact may cause an arc, that is, partial discharge. This partial discharge will damage the lead wire and may even produce gas in the transformer oil, reducing the quality of the oil, thereby affecting the overall performance and life of the transformer. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a three-voltage level new energy wind power transformer lead structure to solve the technical problems of loose electrical connection, resistance change, three-phase imbalance, high-frequency or distorted current, arc generation and transformer oil quality degradation caused by lead shaking.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a three-voltage level new energy wind power transformer lead structure, including a high-voltage porcelain column and a lead, the outer side of the high-voltage porcelain column is sleeved with a stabilizing mechanism, the stabilizing mechanism includes a first embrace ring and a second embrace ring, the inner sides of the first embrace ring and the second embrace ring are both provided with two mounting ears, the two mounting ears are threadedly connected with mounting bolts, the first embrace ring and the second embrace ring are fixedly connected by the mounting bolts, and the first embrace ring and the second embrace ring are sleeved with the high-voltage porcelain column;

[0006] Side blocks are arranged on both sides of the first holding ring and the second holding ring, and a rotating rod is rotatably connected to the two side blocks. A mounting groove is arranged at the front end of the rotating rod, and the stabilizing mechanism is used to limit the lead wire.

[0007] By adopting the above technical solution, the high-voltage porcelain column is used as a support and insulation structure to ensure electrical safety, and the lead wire is used as a key part of current transmission to ensure the effective transfer of electrical energy.

[0008] Furthermore, the material of the stabilizing mechanism is aluminum alloy, and the material of the outer surface of the lead is rubber.

[0009] By adopting the above technical solution, the stabilizing mechanism made of aluminum alloy is both light and corrosion-resistant, and can effectively support and protect the high-voltage porcelain column; the outer surface of the lead made of rubber provides good insulation and flexibility, enhancing safety of use.

[0010] Furthermore, a protective mechanism is provided on the outer surface of the lead wire, and the protective mechanism includes a casing, and the casing is sleeved with the lead wire.

[0011] By adopting the above technical solution, the protective mechanism and the casing provide an additional protective layer for the lead wire, preventing the lead wire from being damaged due to environmental factors such as moisture, dust, etc., thereby extending the service life of the lead wire.

[0012] Furthermore, a mounting ring is fixedly connected to the outer surface of the sleeve, and side ears are provided on both sides of the mounting ring. The two side ears are respectively inserted into the inside of the two mounting grooves, and the two side ears are fixedly connected to the two mounting grooves by disassembling bolts.

[0013] By adopting the above technical solution, this design enables the protection mechanism to be firmly connected to the stabilizing mechanism, thereby ensuring the stability and reliability of the entire lead structure.

[0014] Furthermore, the lead wire is arranged in a flexible structure, and the housing is made of stainless steel.

[0015] By adopting the above technical solution, the leads of the flexible structure are easy to install and wire, reducing the risk of breakage due to external force. The stainless steel shell is strong and durable, and can effectively resist erosion from the external environment.

[0016] Furthermore, a mounting head is provided on the top of the high-voltage porcelain column, and a sleeve is provided on one end of the lead wire, and the sleeve is sleeved with the mounting head.

[0017] By adopting the above technical solution, this design simplifies the connection process between the lead wire and the high-voltage porcelain column, making installation more convenient while ensuring the stability and safety of the electrical connection.

[0018] Furthermore, a fixing bolt is threadedly connected to the mounting head, and the fixing bolt is used to press and fix the mounting head.

[0019] By adopting the above technical solution, the fixing bolt provides a reliable fixing method for the mounting head, preventing the connection between the lead wire and the high-voltage porcelain column from loosening or disconnecting, thereby ensuring the stable operation of the electrical system.

[0020] Furthermore, wear-resistant rings are arranged on the inner sides of the first holding ring and the second holding ring, and the material of the wear-resistant rings is rubber.

[0021] By adopting the above technical solution, the provision of the wear-resistant ring reduces the friction loss between the holding ring and the high-pressure porcelain column, prolongs the service life, and also enhances the stability of the entire stabilizing mechanism. The rubber material of the wear-resistant ring also provides good buffering and shockproof effects.

[0022] In summary, the utility model mainly has the following beneficial effects:

[0023] 1. The utility model significantly enhances the stability of the entire transformer top structure by setting a stabilizing mechanism, wherein the first holding ring and the second holding ring are tightly sleeved on the high-voltage porcelain column by mounting bolts. This stability is crucial to reducing the shaking of the lead wire in long-term use, thereby ensuring the safety and reliability of the electrical connection. In addition, the mounting ring and side ears on the housing, as well as the mounting groove on the matching rotating rod, make the installation and removal of the protective mechanism simple and quick. This design not only facilitates daily maintenance and overhaul, but also improves work efficiency;

[0024] 2. The utility model provides an additional protective layer for the lead by setting a shell, which is tightly sleeved on the lead. This design can prevent the lead from being directly damaged in harsh environments, such as wind and rain erosion, ultraviolet radiation, etc., thereby extending the service life of the lead. The shell is made of stainless steel and has high mechanical strength. It can effectively resist external physical impact and reduce possible damage to the lead during transportation, installation and use. The mounting ring and side ear design on the outer surface of the shell make it easy to install the shell on the stabilizing mechanism, plug it into the inside of the mounting groove through the side ear, and use the disassembly bolts to fix the connection, thereby ensuring the stability between the shell and the stabilizing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0026] Figure 2 It is a schematic diagram of a three-dimensional structure of a top view of the utility model;

[0027] Figure 3 It is a schematic diagram of a side-view cross-sectional three-dimensional structure of the utility model;

[0028] Figure 4 For this utility model Figure 3 Schematic diagram of the structure enlarged at point A in the middle.

[0029] In the figure: 1. high-voltage porcelain column; 2. mounting head; 3. sleeve head; 4. fixing bolt; 5. stabilizing mechanism; 501. first holding ring; 502. second holding ring; 503. mounting ear; 504. mounting bolt; 505. side block; 506. rotating rod; 507. disassembly bolt; 508. mounting groove; 6. protective mechanism; 601. sleeve shell; 602. mounting ring; 603. side ear; 7. lead wire. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0031] The following describes an embodiment of the utility model based on its overall structure.

[0032] Embodiment 1:

[0033] A three-voltage level new energy wind power transformer lead structure, such as Figure 1-Figure 4 As shown, it includes a high-voltage porcelain column 1 and a lead 7. The outer side of the high-voltage porcelain column 1 is provided with a stabilizing mechanism 5. The stabilizing mechanism 5 includes a first ring 501 and a second ring 502. The inner sides of the first ring 501 and the second ring 502 are both provided with two mounting ears 503. The two mounting ears 503 are threadedly connected with mounting bolts 504. The first ring 501 and the second ring 502 are fixedly connected by the mounting bolts 504. The first ring 501 and the second ring 502 are sleeved with the high-voltage porcelain column 1. The first ring 501 and the second ring 502 are sleeved with the high-voltage porcelain column 1. Side blocks 505 are provided on both sides of the holding ring 502, and rotating rods 506 are rotatably connected to the two side blocks 505. A mounting groove 508 is provided at the front end of the rotating rod 506. The stabilizing mechanism 5 is used to limit the lead 7. The high-voltage porcelain column 1, as an important part of the transformer, has good electrical insulation performance. Moreover, the stabilizing mechanism 5 is tightly sleeved on the high-voltage porcelain column 1 through the first holding ring 501 and the second holding ring 502, which significantly enhances the stability of the top structure of the transformer and effectively prevents the shaking that may occur during long-term use.

[0034] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The material of the stabilizing mechanism 5 is aluminum alloy, and the material of the outer surface of the lead 7 is rubber. The stabilizing mechanism 5 is made of aluminum alloy, which is light and has good strength and corrosion resistance, and can maintain the stability of the structure for a long time. The rubber material on the outer surface of the lead 7 provides good insulation performance, and also helps to reduce the corrosion and damage of the lead by the external environment.

[0035] Embodiment 2:

[0036] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A protective mechanism 6 is provided on the outer surface of the lead 7, and the protective mechanism 6 includes a casing 601, which is sleeved with the lead 7. The provision of the protective mechanism 6 increases the service life and safety of the lead, and the casing 601 is tightly sleeved on the lead 7, providing an additional layer of protection for it, preventing the lead from being damaged by external factors such as wind, rain, dust, etc.

[0037] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The outer surface of the casing 601 is fixedly connected with a mounting ring 602, and side ears 603 are arranged on both sides of the mounting ring 602. The two side ears 603 are respectively plugged into the inside of the two mounting grooves 508, and the two side ears 603 are fixedly connected with the two mounting grooves 508 by removing the bolts 507. The mounting ring 602 is fixed on the casing 601, providing a stable support for the side ears 603, and the cooperation between the side ears 603 and the mounting grooves 508 is fixed by removing the bolts 507, providing multiple fixing points for the lead 7, further enhancing the stability of the lead.

[0038] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The lead 7 is arranged in a flexible structure, and the material of the casing 601 is stainless steel. The flexible structure of the lead 7 makes it easier to install and wire, while reducing the risk of breakage caused by external force. Moreover, the casing 601 is made of stainless steel, which has high strength and corrosion resistance and can effectively protect the internal flexible lead.

[0039] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A mounting head 2 is provided on the top of the high-voltage porcelain column 1, and a sleeve 3 is provided at one end of the lead 7. The sleeve 3 is sleeved with the mounting head 2. The fixing bolt 4 is used to suppress and fix the mounting head 2, ensuring that the connection between the lead and the high-voltage porcelain column will not loosen or disconnect due to external force. Moreover, the sleeve 3 is sleeved with the mounting head 2, ensuring that the electrical connection between the lead and the high-voltage porcelain column is stable and reliable.

[0040] See also Figure 1 , Figure 2 , Figure 3 , Figure 4The mounting head 2 is threadedly connected with a fixing bolt 4, which is used to press and fix the mounting head 2, thereby ensuring that the connection between the lead wire and the high-voltage porcelain column will not be loosened or disconnected due to external force.

[0041] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A wear-resistant ring is arranged on the inner side of the first holding ring 501 and the second holding ring 502, and the material of the wear-resistant ring is rubber. The wear-resistant ring is arranged on the inner side of the first holding ring 501 and the second holding ring 502, which can reduce the friction between the stabilizing mechanism and the high-pressure porcelain column, extend the service life, and ensure the stability of the structure. The rubber material of the wear-resistant ring also has good elasticity and wear resistance.

[0042] The implementation principle of the utility model is as follows: first, the first holding ring 501 and the second holding ring 502 need to be sleeved on the outside of the high-voltage porcelain column 1 to ensure that the two are aligned, and the two mounting ears 503 are respectively connected to the first holding ring 501 and the second holding ring 502 using mounting bolts 504, so as to fix them together and tightly sleeved on the high-voltage porcelain column 1;

[0043] Sleeve the shell 601 on the outer surface of the lead 7 to protect the lead, ensure that the mounting ring 602 is fixedly connected to the outer surface of the shell 601, insert the side ear 603 of the protective mechanism 6 into the mounting groove 508 at the front end of the rotating rod 506 of the stabilizing mechanism 5, use the disassembly bolt 507 to fix the side ear 603 and the mounting groove 508 to ensure that the lead 7 is stably limited, and sleeve the sleeve 3 at one end of the lead 7 on the mounting head 2 at the top of the high-voltage porcelain column 1, use the fixing bolt 4 to press and fix the sleeve 3 on the mounting head 2 to ensure that the electrical connection is good and stable.

[0044] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0045] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A three-voltage level new energy wind power transformer lead structure, characterized by: It comprises a high-voltage porcelain column (1) and a lead wire (7). The outer side of the high-voltage porcelain column (1) is provided with a stabilizing mechanism (5). The stabilizing mechanism (5) comprises a first embracing ring (501) and a second embracing ring (502). The inner sides of the first embracing ring (501) and the second embracing ring (502) are both provided with two mounting ears (503). The two mounting ears (503) are threadedly connected with mounting bolts (504). The first embracing ring (501) and the second embracing ring (502) are fixedly connected by the mounting bolts (504). The first embracing ring (501) and the second embracing ring (502) are sleeved with the high-voltage porcelain column (1). Side blocks (505) are provided on both sides of the first holding ring (501) and the second holding ring (502); a rotating rod (506) is rotatably connected to the two side blocks (505); a mounting groove (508) is provided at the front end of the rotating rod (506); and the stabilizing mechanism (5) is used to limit the lead wire (7).

2. The three-voltage level new energy wind power transformer lead structure according to claim 1 is characterized in that: The material of the stabilizing mechanism (5) is aluminum alloy, and the material of the outer surface of the lead wire (7) is rubber.

3. The three-voltage level new energy wind power transformer lead structure according to claim 1 is characterized in that: The outer surface of the lead wire (7) is provided with a protective mechanism (6), and the protective mechanism (6) comprises a casing (601), and the casing (601) is sleeved with the lead wire (7).

4. The three-voltage level new energy wind power transformer lead structure according to claim 3 is characterized in that: The outer surface of the sleeve (601) is fixedly connected with a mounting ring (602), and side ears (603) are arranged on both sides of the mounting ring (602). The two side ears (603) are respectively plugged into the inside of the two mounting grooves (508), and the two side ears (603) are fixedly connected with the two mounting grooves (508) by disassembling bolts (507).

5. The three-voltage level new energy wind power transformer lead structure according to claim 3 is characterized by: The lead wire (7) is provided in a flexible structure, and the casing (601) is made of stainless steel.

6. The three-voltage level new energy wind power transformer lead structure according to claim 1 is characterized in that: The top of the high-voltage porcelain column (1) is provided with a mounting head (2), one end of the lead wire (7) is provided with a sleeve (3), and the sleeve (3) is sleeved with the mounting head (2).

7. The lead structure of the three-voltage-level new energy wind power transformer according to claim 6 is characterized in that: A fixing bolt (4) is threadedly connected to the mounting head (2), and the fixing bolt (4) is used to press and fix the mounting head (2).

8. The three-voltage level new energy wind power transformer lead structure according to claim 1 is characterized in that: Wear-resistant rings are arranged on the inner sides of the first holding ring (501) and the second holding ring (502), and the material of the wear-resistant rings is rubber.