Refined sulfuric acid circulating tank for sulfuric acid preparation of lead-acid storage battery
The refined sulfuric acid circulation tank enhances mixing efficiency by using a motor-driven screw and dual-directional stirring blades to synchronize up and down movements, addressing the issue of slow mixing in existing tanks.
Patent Information
- Application Number
- CN202420441920.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-07
AI Technical Summary
Existing sulfuric acid circulation tanks for lead-acid batteries suffer from low dilution efficiency due to the slow mixing of sprayed water droplets with sulfuric acid, leading to incomplete mixing and dilution.
A refined sulfuric acid circulation tank design featuring a motor-driven screw, movable block, rotating shaft, and dual-directional stirring blades, which synchronize up and down movements with limit rods and gears to enhance mixing efficiency.
The design achieves rapid and thorough mixing of sulfuric acid and water, significantly improving dilution efficiency by ensuring synchronized and directional stirring within the tank.
Smart Images

Figure CN222266752U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sulfuric acid circulation tanks, in particular to a refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries. Background Art
[0002] Sulfuric acid and metal in lead-acid batteries form a primary cell, causing electrons to move in a directed manner to form an electric current. When preparing sulfuric acid, in order to control the acid concentration at a normal value, it is generally necessary to dilute the sulfuric acid in the circulation tank with water.
[0003] The existing Chinese patent publication number is: CN218600065U, which provides a refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries, including a reaction tank, a cooling tank fixedly connected to the bottom of the reaction tank, a water pump fixedly connected to the bottom of the cooling tank, a water inlet pipe fixedly connected to one side of the water pump, a feeding pipe fixedly connected to one side of the reaction tank, and a fixed plate fixedly connected to the bottom of the reaction tank. The utility model has a good heat dissipation effect of the device through the coordination of structures such as the reaction tank, the cooling tank, the water pump, the diverter plate, the drainage block and the rotating rod, and the sulfuric acid is evenly dispersed through the partition plate. The water inside the cooling tank is blocked by the drainage block, so that the dilute sulfuric acid can flush the partition and drive the rotating rod to rotate. The rotating rod drives the fan blade to rotate, and the dilute sulfuric acid contacts the partition. The heat dissipation effect of the device is good through the coordination of structures such as the reaction tank, the cooling tank, the water pump, the diverter plate, the drainage block and the rotating rod.
[0004] The above-mentioned sulfuric acid tank also has the following problems during use: when the above-mentioned sulfuric acid circulation tank is in use, it takes some time for the sprayed water droplets to be fully mixed with the sulfuric acid after entering the sulfuric acid solution, resulting in a low overall dilution efficiency.
[0005] Therefore, it is necessary to invent a refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries, so as to solve the problem that when the sulfuric acid circulation tank is used, it takes some time for the sprayed water droplets to be fully mixed with the sulfuric acid after entering the sulfuric acid solution, resulting in low overall dilution efficiency.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries, comprising a circulation tank body and a block, a liquid inlet pipe is fixedly inserted at the top of the circulation tank body, and an air outlet valve pipe and an acid liquid outlet pipe are sequentially arranged on the side of the circulation tank body, a motor is fixedly connected to the top wall of the circulation tank body, and a screw is transmission-connected to the output shaft of the motor, and the lower end of the screw is rotatably connected to the bottom wall of the circulation tank body, a movable block is threadedly sleeved on the outer ring of the screw, and a limit rod is movably inserted in the movable block, both side walls of the movable block are rotatably connected to a rotating shaft, and a stirring blade is fixedly sleeved on the outer wall of the rotating shaft, and a gear is fixedly inserted on the outer wall of the rotating shaft, and the gear is meshingly connected to the rack.
[0008] Preferably, there are two limit rods, and the two limit rods are symmetrically distributed on both sides of the screw with reference to the screw as the symmetry axis, and the top and bottom ends of the two limit rods are respectively fixedly connected to the top wall and bottom wall of the circulation groove body to ensure the stability of the limit rod connection.
[0009] Preferably, the two limit rods pass through both sides of the movable block, and the outer wall of the limit rod is in contact with the inner wall of the through hole in the movable block and is slidably connected up and down. Under the limitation of the two limit rods, the movable block can synchronize the forward and reverse rotation of the screw to move up and down.
[0010] Preferably, the rotating shaft is in a "T" shape, and the "T"-shaped end of the rotating shaft is rotatably connected to a rotating groove reserved in the movable block, so that the rotating shaft is rotatably connected to the movable block.
[0011] Preferably, the surface of the block is fixedly connected to a limit block, and the outer wall of the limit block is slidably connected up and down with the inner wall of the strip groove reserved in the groove body of the circulation groove main body close to the limit block, ensuring that both sections are limited when the entire shaft moves up and down, so that the up and down movement and rotation of the shaft will not be biased.
[0012] Preferably, there are two racks, and the two racks are respectively meshed and connected with different sides of two gears inserted on the two rotating shafts, and the top and bottom ends of the racks are respectively fixedly connected with the top wall and bottom wall of the circulation tank body. In this way, when the two gears descend and mesh with the racks, the two gears turn in different directions, thereby causing the two stirring blades to stir in different directions, thereby achieving a better mixing effect for the liquid inside the circulation tank body.
[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0014] 1. The utility model starts the motor to adjust the screw to rotate. At this time, the movable block connected with the screw thread moves up and down under the limit of two limit rods. During the up and down movement of the movable block, the rotating shaft connected with the movable block is driven to move up and down. The gear fixedly sleeved on the outer wall of the rotating shaft is meshed and connected with the rack to rotate during the synchronous up and down movement, thereby driving the rotating shaft to rotate. At the same time, the stirring blades rotate synchronously to mix and dilute the sulfuric acid and water inside the circulation tank body, so that the mixing and dilution efficiency is higher;
[0015] 2. At the same time, the two racks are respectively meshed and connected with different sides of the two gears inserted on the two rotating shafts. This makes it possible for the two gears to rotate in different directions when they descend and mesh with the racks, thereby causing the two stirring blades to stir in different directions, so that the liquid mixing and dilution effect inside the circulation tank body is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0018] Figure 2 It is a first-angle perspective stereogram of a partially cut-away state of the circulation tank body of the utility model;
[0019] Figure 3 It is a second perspective stereogram of a partially cut-away state of the circulation tank body of the utility model;
[0020] Figure 4 It is a third-angle perspective view of a partially cut-away state of the circulation tank body of the utility model;
[0021] Figure 5 For the utility model Figure 2 A schematic diagram of the structure enlargement in the middle;
[0022] Figure 6 It is a partial cutaway view of the movable block of the utility model and an exploded view of the rotating shaft.
[0023] Description of reference numerals:
[0024] 1. Circulation tank body; 2. Liquid inlet pipe; 3. Acid liquid outlet pipe; 4. Air outlet valve pipe; 5. Motor; 6. Screw; 7. Movable block; 8. Limit rod; 9. Rotating shaft; 91. Rotating tank; 10. Stirring blade; 11. Block; 12. Limit block; 13. Strip tank; 14. Gear; 15. Rack. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0026] The utility model provides Figure 1-6 A refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries is shown, comprising a circulation tank body 1 and a block 11, wherein a liquid inlet pipe 2 is fixedly inserted at the top of the circulation tank body 1, and an air outlet valve pipe 4 and an acid liquid outlet pipe 3 are sequentially provided in a straight line on the side of the circulation tank body 1, a motor 5 is fixedly connected to the top wall of the circulation tank body 1, and a screw 6 is transmission-connected to the output shaft of the motor 5, and the lower end of the screw 6 is rotatably connected to the bottom wall of the circulation tank body 1, a movable block 7 is threadedly sleeved on the outer ring of the screw 6, and a limit rod 8 is movably inserted in the movable block 7, the two side walls of the movable block 7 are rotatably connected to a rotating shaft 9, and a stirring blade 10 is fixedly sleeved on the outer wall of the rotating shaft 9, and a gear 14 is fixedly inserted on the outer wall of the rotating shaft 9, and the gear 14 is meshingly connected to the rack 15.
[0027] There are two limit rods 8, and the two limit rods 8 are symmetrically distributed on both sides of the screw 6 with reference to the screw 6 as the symmetry axis, and the top and bottom ends of the two limit rods 8 are respectively fixedly connected to the top wall and bottom wall of the circulation tank body 1 to ensure the stability of the connection of the limit rods 8.
[0028] The two limit rods 8 pass through both sides of the movable block 7, and the outer wall of the limit rod 8 is in contact with the inner wall of the through hole in the movable block 7 and is slidably connected up and down. Under the limitation of the two limit rods 8, the movable block 7 can synchronize the forward and reverse rotation of the screw 6 to move up and down.
[0029] The rotating shaft 9 is in a “T” shape, and the “T”-shaped end of the rotating shaft 9 is rotatably connected to a rotating groove 91 reserved in the movable block 7 , so that the rotating shaft 9 is rotatably connected to the movable block 7 .
[0030] The surface of the block 11 is fixedly connected to the limit block 12, and the outer wall of the limit block 12 is fitted with the inner wall of the strip groove 13 reserved in the groove body of the circulation groove main body 1 close to the limit block 12, and is slidably connected up and down to ensure that both sections of the entire rotating shaft 9 are limited when the entire rotating shaft 9 moves up and down, so that the upward and downward movement and rotation of the rotating shaft 9 will not be biased.
[0031] There are two racks 15, and the two racks 15 are respectively meshed and connected with different sides of two gears 14 inserted on the two rotating shafts 9, and the top and bottom ends of the racks 15 are respectively fixedly connected with the top wall and the bottom wall of the circulation tank body 1, so that when the two gears 14 descend and mesh with the racks 15, the two gears 14 turn in different directions, thereby causing the two stirring blades 10 to stir in different directions, so that the liquid mixing effect inside the circulation tank body 1 is better.
[0032] Working principle: when using a refined sulfuric acid circulation tank for preparing sulfuric acid from lead-acid batteries, it is first necessary to dilute the water and sulfuric acid added to the circulation tank body 1, start the motor 5, and the forward and reverse rotation of the motor 5 drives the rotation of the screw 6 connected to the output shaft of the motor 5. At this time, the movable block 7 is threadedly connected to the screw 6, and two symmetrical limit rods 8 pass through the two sides of the movable block 7, so that the movable block 7 can synchronize the forward and reverse rotation of the screw 6 to move up and down under the limit of the two limit rods 8. During the up and down movement of the movable block 7, the rotating shaft 9 connected to the movable block 7 is driven to move up and down synchronously. The gear 14 fixedly sleeved on the outer wall of the rotating shaft 9 meshes with the rack 15 fixed in the circulation tank body 1 during the up and down movement and rotates. At this time, the rotating shaft 9 can be driven to rotate, and at the same time, the stirring blade 10 fixedly connected to the outer wall of the rotating shaft 9 rotates synchronously to mix and dilute the sulfuric acid and water in the circulation tank body 1.
[0033] The two racks 15 are respectively meshed and connected with different sides of the two gears 14 inserted on the two rotating shafts 9, so that when the two gears 14 descend and mesh with the racks 15, the two gears 14 turn in different directions, thereby causing the two stirring blades 10 to stir in different directions, so that the liquid mixing effect inside the circulation tank body 1 is better.
[0034] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries, comprising a circulation tank body (1) and a block (11), characterized in that: A liquid inlet pipe (2) is fixedly inserted on the top of the circulation tank body (1), and an air outlet valve pipe (4) and an acid liquid outlet pipe (3) are sequentially arranged on the side of the circulation tank body (1); a motor (5) is fixedly connected to the top wall of the circulation tank body (1), and the output shaft of the motor (5) is drivingly connected to a screw rod (6), and the lower end of the screw rod (6) is rotatably connected to the bottom wall of the circulation tank body (1); a movable block (7) is threadedly sleeved on the outer ring of the screw rod (6), and a limit rod (8) is movably inserted in the movable block (7); a rotating shaft (9) is rotatably connected to the two side walls of the movable block (7), and a stirring blade (10) is fixedly sleeved on the outer wall of the rotating shaft (9), and a gear (14) is fixedly inserted on the outer wall of the rotating shaft (9), and the gear (14) is meshingly connected with a rack (15).
2. The refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries according to claim 1, characterized in that: The limit rods (8) are provided in two numbers, and the two limit rods (8) are symmetrically distributed on both sides of the screw rod (6) with reference to the screw rod (6) as the symmetry axis, and the top ends and bottom ends of the two limit rods (8) are respectively fixedly connected to the top wall and the bottom wall of the circulation tank body (1).
3. The refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries according to claim 1, characterized in that: The two limiting rods (8) penetrate through both sides of the movable block (7), and the outer wall of the limiting rod (8) is in contact with the inner wall of the through hole in the movable block (7) and is connected by sliding up and down.
4. The refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries according to claim 1, characterized in that: The rotating shaft (9) is in a "T" shape, and the "T"-shaped end of the rotating shaft (9) is rotatably connected to a rotating groove (91) reserved in the movable block (7).
5. The refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries according to claim 1, characterized in that: The surface of the block (11) is fixedly connected to a limit block (12), and the outer wall of the limit block (12) is slidably connected up and down with the inner wall of a strip groove (13) reserved in the groove body of the circulation groove main body (1) close to the limit block (12).
6. The refined sulfuric acid circulation tank for preparing sulfuric acid for lead-acid batteries according to claim 1, characterized in that: The racks (15) are provided in two numbers, and the two racks (15) are respectively meshed and connected with different sides of two gears (14) plugged on two rotating shafts (9), and the top and bottom ends of the racks (15) are respectively fixedly connected with the top wall and bottom wall of the circulation tank body (1).