Adjustable tungsten steel forming plunge milling cutter
By setting up installation holes and limit bolts on the outside of the milling head and the tool holder, the extrusion pressure of the milling head is adjusted, and the dimensional accuracy and jumping problems of the plug-in and milling cutters are solved, which improves tool life and production efficiency and reduces costs.
Patent Information
- Application Number
- CN202420454838.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The existing adjustable plug milling cutters have high dimensional accuracy requirements during the production process, small tolerance for the inner diameter of the molding profile and large impact on processing jumps, resulting in high scrap rate and high production costs.
An adjustable tungsten steel molding plug-in milling cutter is designed. By opening installation holes and limit bolts on the outside of the milling head and tool holder, the milling head is squeezed and adjusted by rotating limit bolts to eliminate the jump of the cutting edge and meet different tolerances. Require.
Improve tool service life and production efficiency, ensure tool accuracy and tolerance stability, and reduce production costs.
Smart Images

Figure CN222268784U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plunge milling cutters, and more specifically, to an adjustable tungsten steel forming plunge milling cutter. Background Art
[0002] Adjustable tungsten steel profiled plunge cutter is a cutting tool used for metal processing. It is usually composed of an adjustable tool holder and a tungsten steel blade. The tool holder can be adjusted according to the processing needs so that the cutting angle and depth of the blade can adapt to different processing requirements. The tungsten steel blade is a high-hardness, wear-resistant tool material that can maintain the cutting performance and life of the tool under high-speed cutting conditions. It is often used for processing hard materials such as steel, copper, aluminum, etc.
[0003] Among them, it was found through searching that the utility model patent with patent application number CN202221008022.9 discloses a plunge milling cutter for cutting multiple surfaces of a product, including a shank portion, and the plunge milling cutter also includes: a first cutting portion, which is arranged at one end of the shank portion, the first cutting portion includes a first cutting edge, a second cutting edge and a third cutting edge, the first cutting edge is inclined relative to the axial direction of the shank portion to cut and form a chamfer, the second cutting edge is connected to the side of the first cutting edge away from the shank portion, and extends along the axial direction of the shank portion, and the third cutting edge is connected to the second cutting edge and is perpendicular to the axial direction of the shank portion;
[0004] When this structure is in use, the plunge milling cutter can process the chamfer of the product through the first cutting edge, and process different surfaces of the product through the second cutting edge and the third cutting edge. The surface and chamfer of the product can be processed by one tool. However, the dimensional accuracy requirements for the production of the plunge milling cutter are very high, especially the plunge cutter with a formed contour has a small inner diameter tolerance during the production process, and is also affected by processing runout, resulting in many deviations and a particularly high scrap rate, which leads to high production costs. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides an adjustable tungsten steel forming plunge milling cutter, aiming to solve the problems raised in the above-mentioned background technology.
[0006] The utility model is implemented in this way. The utility model provides the following technical solutions: an adjustable tungsten steel forming plunge milling cutter comprises a reinforcing cylinder for support, a milling cutter body is arranged on the reinforcing cylinder, the milling cutter body comprises a milling head and a shank, and the reinforcing cylinder and the shank are arranged oppositely;
[0007] A central hole is formed through the middle of the reinforcement tube, and the milling cutter body is arranged in the central hole;
[0008] A blade is provided at one end of the milling head away from the tool handle, a tool calibration position is provided inside the center hole and at one end of the blade, two first mounting holes are provided on the top surface of the reinforcement cylinder, a second mounting hole is provided on the bottom surface of the reinforcement cylinder, the two first mounting holes are respectively located on the outside of the tool handle and the milling head, the second mounting hole and the first mounting hole located on the outside of the milling head are on the same axial line, the two first mounting holes are threadedly connected with first limiting bolts extending to the outside of the tool handle and the milling head respectively, and the second mounting hole is threadedly connected with a second limiting bolt extending to the outside of the milling head;
[0009] It can be seen that in the above technical solution, by opening the first mounting hole and the second mounting hole and the first limiting bolt and the second limiting bolt on the outside of the milling head and the tool handle, the milling head is squeezed by rotating the first limiting bolt and the second limiting bolt on the outside of the milling head, and the pressure changes to squeeze inward, the two edges of the blade can be adjusted separately within a certain range, so that its original runout can also be eliminated through adjustment, so that it can meet different tolerance requirements, and can greatly improve the service life of the tool.
[0010] Optionally, in a possible implementation, the tool handle and the milling head are made of tungsten steel as a whole, and the blade is a two-edged design, and the cutting edge at the end of the blade adopts a straight groove design, a radial back angle, and an axial back angle;
[0011] It can be seen that in the above technical solution, the cutting edge of the blade head adopts a straight groove design, with a radial clearance angle of 5 degrees and an axial clearance angle of 8 degrees, which not only ensures the cutting force of the blade, but also prevents the tool from vibrating and affecting the quality of the processed surface;
[0012] Technical effects and advantages of the utility model:
[0013] Through the corresponding coordination of various structures, the cutting force of the blade can be guaranteed, and the tool vibration affecting the processing surface quality can be prevented;
[0014] By opening the first mounting hole and the second mounting hole and the first limiting bolt and the second limiting bolt on the outside of the milling head and the tool handle, the milling head is squeezed by rotating the first limiting bolt and the second limiting bolt on the outside of the milling head, and the two edges of the blade can be adjusted within a certain range respectively by squeezing inwards through pressure changes, so that the original runout can also be eliminated through adjustment;
[0015] At the same time, the tools meet different tolerance requirements, which can greatly increase the tool life. They have high precision, stable tolerance dimensions, and adjustable dimensions, which greatly improves the tool production efficiency and tool life. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present disclosure, the following briefly introduces the drawings required to be used in some embodiments of the present disclosure. Obviously, the drawings described below are only drawings of some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can also be obtained based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams, and are not limitations on the actual size of the product involved in the embodiments of the present disclosure, the actual process of the method, the actual timing of the signal, etc.
[0017] Figure 1 It is the front view of the overall structure of the utility model.
[0018] Figure 2 It is a side view of the reinforcing tube of the utility model.
[0019] Figure 3 This is a processing schematic diagram of the utility model.
[0020] The accompanying drawings are marked as follows: 1. reinforcement cylinder; 2. tool handle; 3. milling head; 4. blade; 5. tool calibration position; 6. center hole; 7. first mounting hole; 8. second mounting hole; 9. first limiting bolt; 10. second limiting bolt. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] As attached Figure 1-3 The adjustable tungsten steel forming plunge milling cutter shown in the figure can ensure the cutting force of the blade 4 and prevent the tool from vibrating and affecting the processing surface quality by correspondingly coordinating the various structures such as the reinforcing barrel 1, the tool handle 2, the milling head 3, and the blade 4. The first mounting hole 7 and the second mounting hole 8 and the first limiting bolt 9 and the second limiting bolt 10 are opened on the outside of the milling head 3 and the tool handle 2, and the milling head 3 is squeezed by rotating the first limiting bolt 9 and the second limiting bolt 10 on the outside of the milling head 3. The pressure changes and the extrusion inwards, the two edges of the blade 4 can be adjusted separately within a certain range, so that its original runout can also be eliminated by adjustment, so that it can meet different tolerance requirements, can greatly improve the service life of the tool, high precision, stable tolerance size, adjustable size, greatly improve the production efficiency of the tool, and greatly improve the tool life. The specific structural arrangement of the component is as follows;
[0023] The adjustable tungsten steel forming plunge milling cutter comprises a reinforcing cylinder 1 for support, a milling cutter body is arranged on the reinforcing cylinder 1, the milling cutter body comprises a milling head 3 and a tool handle 2, and the reinforcing cylinder 1 and the tool handle 2 are arranged oppositely;
[0024] A central hole 6 is formed through the middle of the reinforcing tube 1, and the milling cutter body is arranged in the central hole 6;
[0025] A blade 4 is provided at one end of the milling head 3 away from the tool handle 2, a tool calibration position 5 is provided inside the center hole 6 and at one end of the blade 4, two first mounting holes 7 are provided on the top surface of the reinforcing cylinder 1, and a second mounting hole 8 is provided on the bottom surface of the reinforcing cylinder 1, the two first mounting holes 7 are respectively located on the outside of the tool handle 2 and the milling head 3, the second mounting hole 8 and the first mounting hole 7 located on the outside of the milling head 3 are on the same axial line, the two first mounting holes 7 are threadedly connected with first limiting bolts 9 extending to the outside of the tool handle 2 and the milling head 3 respectively, and the second mounting hole 8 is threadedly connected with a second limiting bolt 10 extending to the outside of the milling head 3;
[0026] The tool handle 2 and the milling head 3 are made of tungsten steel as a whole, and the blade 4 is a two-edged design. The cutting edge at the end of the blade 4 adopts a straight groove design, with a radial back angle of 5 degrees and an axial back angle of 8 degrees.
[0027] According to the above structure, when the milling cutter is used for processing, the wire cutting is first used to remove most of the excess, and the internal space of the blade 4 is hollowed out. The cutting edge of the head of the blade 4 adopts a straight groove design, with a radial back angle of 5 degrees and an axial back angle of 8 degrees, which not only ensures the cutting force of the blade 4, but also prevents the tool from vibrating and affecting the quality of the processed surface;
[0028] Normally, due to the influence of factors such as temperature, tool vibration, uneven machining allowance, coating thickness, etc., the inner diameter dispersion of the produced inserts is very large. By opening the first mounting hole 7 and the second mounting hole 8 and the first limit bolt 9 and the second limit bolt 10 on the outside of the milling head 3 and the tool handle 2, the milling head 3 is squeezed by rotating the first limit bolt 9 and the second limit bolt 10 on the outside of the milling head 3. The two edges of the blade 4 can be adjusted separately within a certain range to squeeze inwards through pressure changes, so that its original vibration can also be eliminated through adjustment, so that it meets different tolerance requirements and can greatly improve the service life of the tool.
[0029] Different from the prior art, the present application discloses an adjustable tungsten steel forming plunge milling cutter, which can ensure the cutting force of the blade 4 and prevent the tool from vibrating and affecting the quality of the processed surface. The first mounting hole 7 and the second mounting hole 8 and the first limit bolt 9 and the second limit bolt 10 are opened on the outside of the milling head 3 and the shank 2. The milling head 3 is squeezed by rotating the first limit bolt 9 and the second limit bolt 10 on the outside of the milling head 3. The pressure changes and the two edges of the blade 4 can be adjusted separately within a certain range, so that its original vibration can also be eliminated through adjustment, so that it can meet different tolerance requirements, and can greatly improve the service life of the tool. It has high precision, stable tolerance dimensions, and adjustable dimensions, which greatly improves the production efficiency of the tool and greatly improves the tool life.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An adjustable tungsten steel profile insert milling cutter, comprising a reinforcing cylinder (1) for support, characterized in that: A milling cutter body is arranged on the reinforcing cylinder (1), the milling cutter body comprising a milling head (3) and a cutter handle (2), and the reinforcing cylinder (1) and the cutter handle (2) are arranged relative to each other; A central hole (6) is formed through the middle of the reinforcing tube (1), and the milling cutter body is arranged in the central hole (6); A cutting edge (4) is provided at one end of the milling head (3) away from the tool handle (2), and a tool calibration position (5) is provided inside the center hole (6) and at one end of the cutting edge (4).
2. The adjustable tungsten steel forming plunge milling cutter according to claim 1 is characterized in that: The top surface of the reinforcement tube (1) is provided with two first mounting holes (7), and the bottom surface of the reinforcement tube (1) is provided with a second mounting hole (8).
3. The adjustable tungsten steel forming plunge milling cutter according to claim 2 is characterized in that: The two first mounting holes (7) are respectively located on the outside of the tool handle (2) and the milling head (3), and the second mounting hole (8) is located on the same axis as the first mounting hole (7) located on the outside of the milling head (3).
4. The adjustable tungsten steel forming plunge milling cutter according to claim 2 is characterized in that: The two first mounting holes (7) are both threadedly connected with first limit bolts (9) extending to the outside of the tool handle (2) and the milling head (3) respectively, and the second mounting hole (8) is threadedly connected with a second limit bolt (10) extending to the outside of the milling head (3).
5. The adjustable tungsten steel forming plunge milling cutter according to claim 1 is characterized in that: The tool handle (2) and the milling head (3) are made entirely of tungsten steel, and the blade (4) is a two-edged design. The cutting edge at the end of the blade (4) is a straight groove design, with a radial back angle of 5 degrees and an axial back angle of 8 degrees.