Gear shaping clamp structure for duplicate gear machining
The gear-inserting fixture structure addresses the inflexibility of existing double gear processing by enabling flexible size selection and improved fixation, enhancing processing efficiency and precision.
Patent Information
- Application Number
- CN202420860161.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Existing gear shaping fixtures for double gears lack flexibility in selecting appropriate sizes during processing, leading to time and labor consumption.
A gear-inserting fixture structure that includes a load-bearing platform, sliders, support blocks, and a mechanism for synchronized movement of components to allow flexible selection of inner diameter sizes, along with a protective design to prevent debris entry and improve precision.
Enables faster and more precise processing of double gears by allowing flexible size selection and improved fixation, reducing time and labor consumption.
Smart Images

Figure CN222268925U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fixture structures, and particularly relates to a gear shaping fixture structure for double gear processing. Background Art
[0002] A double gear is two gears connected together. This type of double gear is called a sliding gear in the gear train (transmission), and its function is to change the rotational speed or speed of the output shaft. In a gearbox, if there is a sliding gear, there can be multiple rotational speeds or speeds, and if there is no sliding gear, there is only one rotational speed or speed.
[0003] The application publication number of the related technology CN114101810A discloses a gear shaping fixture for machining duplex gears, which uses the positioning teeth of the positioning member to position the machined teeth of the duplex gears, thereby ensuring the angular requirements of the machined teeth and the machined teeth, and performs design, manufacturing and on-site machining verification, thereby solving the difficult problem of angular relationship tooth machining of duplex gears.
[0004] The above device uses the positioning teeth of the positioning member to position the processed teeth of the duplex gears when processing the duplex gears, but cannot flexibly select the appropriate size during the processing, which results in time and labor consumption during the processing. Utility Model Content
[0005] The purpose of the utility model is to provide a gear-inserting fixture structure for double-linked gear processing, which drives the push block to move by starting the electric push rod, thereby pushing the slider one to slide on the slide rod, a fixed shaft one is fixed to the bottom of the slider one, and the slider one drives the movement of the rotating limit rod when the fixed shaft one is slidably connected with the rotating limit rod, and the movement of the rotating limit rod drives the movement of the fixed shaft two and the slider two, thereby driving the supporting blocks fixed on the top of the slider one and the slider two to extend outward, so that the equipment can flexibly select the size of the inner diameter of the double-linked gear, which solves the problem that the existing processing process cannot flexibly select the appropriate size, thereby causing time and labor consumption in the processing process.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses a gear-inserting fixture structure for double gear processing, comprising a load-bearing platform fixedly connected to the bottom of a protective ring, a column fixedly connected to the bottom of the load-bearing platform, a base fixedly connected to the bottom of the column, a gasket fixedly connected to the top of the protective ring, a sliding groove provided on the top of the load-bearing platform, a sliding rod fixedly connected to the top of the base, a slider 1 slidably connected to the top of the sliding rod, a slider 2 slidably connected to the top of the sliding rod, support blocks fixedly connected to the tops of the sliders 1 and 2, and a plurality of holes provided on the outer surface of the protective ring. The holes provided on the outer surface of the protective ring enable the user to more conveniently clean up the debris remaining during processing after processing.
[0008] Furthermore, a fixed block is fixedly connected to the top of the load-bearing platform, a fixed nut is fixedly connected to the left side of the fixed block, a threaded rod is threadedly connected to the inside of the fixed nut, a fixed tooth is rotatably connected to the right surface of the threaded rod, a nut is fixedly connected to the left side of the threaded rod, and a limiting slider is fixedly connected to the front side of the fixed tooth. The limiting block fixedly connected to the front side of the fixed tooth can make the fixed tooth move along the required track during the movement without being misplaced or deviating from the movement trajectory.
[0009] Furthermore, a cylinder is fixedly connected to the top of the protective ring, a telescopic rod is fixedly connected to the output end of the cylinder, a small fixed block 1 is fixedly connected to the outer surface of the telescopic rod, a rotating shaft is rotatably connected to the top of the telescopic rod, a small fixed block 2 is fixedly connected to the outer surface of the rotating shaft, and a pressure block is fixedly connected to the top of the rotating shaft. The arrangement of the two small fixed blocks can enable the small fixed block 1 to play a limiting role after the small fixed block 2 rotates.
[0010] Furthermore, an electric push rod is fixedly connected to the top of the base, a push block is fixedly connected to the right output end of the electric push rod, a sliding rod is fixedly connected to the top of the base, a central axis is fixedly connected to the top of the sliding rod, a rotation limit rod is slidably connected to the central axis, a fixed axis one and a fixed axis two are slidably connected to the left and right sides of the rotation limit rod respectively, and the setting of the rotation limit rod can make the two fixed axes move simultaneously in opposite directions during the movement, thereby achieving the required synchronization effect.
[0011] Furthermore, a small gasket is fixedly connected to the top of the base, a spring is fixedly connected to the top of the small gasket, a limiting column is fixedly connected to the top of the base, a support plate is fixedly connected to the top of the limiting column, and a protective shell is fixedly connected to the outer surface of the support plate. The provision of the protective shell can effectively prevent debris generated during the production process from entering the shell and damaging the device, thereby playing a role in protecting the equipment.
[0012] Furthermore, the slider one and the slider two are both slidably connected with sliding columns, the left and right sides of the sliding columns are fixedly connected with blocking blocks, and the right surface of the support block is fixedly connected with a rubber block. The setting of the sliding columns can effectively limit the movement of the two sliders in the specified direction, so that the two sliders can move more smoothly with the help of the sliding columns.
[0013] Furthermore, the bottom of the slider one is fixedly connected to the top of the fixed shaft one, the bottom of the slider two is fixedly connected to the top of the fixed shaft two, the right side surface of the push block is fixedly connected to the left side surface of the slider one, and the connection between the slider one and the push block enables the push block to drive the slider to move forward and backward well after the electric push rod is started.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model sets a slider 1. Specifically, the user places the double gear on the surface of the support plate and the gasket, and starts the electric push rod. The electric push rod drives the movement of the push block so that the slider 1 and the slider 2 move in opposite directions on the slide rod under the restriction of the rotation limit rod, thereby driving the two support blocks fixed on the top of the slider 1 and the slider 2 to move in opposite directions, so that the rubber blocks fixed on the left and right sides of the two support blocks are pressed against the inner wall of the double gear, so that the device can select the inner diameter size of the inner wall of the double gear faster and better, saving a lot of time consumed in replacing accessories.
[0016] 2. The utility model sets fixed teeth, specifically a rubber block against the inner wall of the double gear, and rotates the nut to drive the threaded rod to move forward through the fixed nut and the fixed block. The threaded rod drives the fixed teeth to move forward and forms an extrusion force with the rubber block to fix the double gear. Then, the cylinder is started to make the telescopic rod drive the pressure block to press downward to apply a downward pressure to the gear, so that the double gear is better fixed on the support plate and the gasket surface, which is more firm during processing, and the precision of the double gear during processing is more accurate.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a schematic diagram of the protection ring structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the fixed block of the utility model;
[0021] Figure 3 For this utility model Figure 2 The structural diagram of A in the figure;
[0022] Figure 4 This is a schematic diagram of the structure of the sliding rod of the utility model;
[0023] Figure 5 This is a schematic diagram of the support plate structure of the utility model;
[0024] Figure 6 This is a schematic diagram of the support block structure of the utility model.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1. Protective ring; 11. Load-bearing platform; 111. Sliding groove; 12. Column; 13. Base; 14. Gasket; 2. Fixed block; 21. Threaded rod; 211. Fixed nut; 212. Nut; 22. Fixed tooth; 3. Cylinder; 31. Telescopic rod; 311. Small fixed block 1; 32. Rotating shaft; 321. Small fixed block 2; 33. Pressing block; 4. Sliding rod; 41. Middle shaft; 42. Fixed shaft 1; 43. Fixed shaft 2; 44. Electric push rod; 441. Push block; 45. Rotation limit rod; 5. Small gasket; 51. Spring; 52. Support plate; 521. Protective shell; 53. Limiting column; 6. Sliding block 1; 61. Support block; 62. Rubber block; 63. Sliding column; 631. Stopper; 64. Sliding block 2. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-6 As shown, the utility model is a gear-slotting fixture structure for double gear processing, including a protective ring 1 with a load-bearing platform 11 fixedly connected at the bottom, a column 12 fixedly connected at the bottom of the load-bearing platform 11, a base 13 fixedly connected at the bottom of the column 12, a gasket 14 fixedly connected at the top of the protective ring 1, a sliding groove 111 provided at the top of the load-bearing platform 11, a sliding rod 4 fixedly connected at the top of the base 13, a slider 1 6 slidably connected at the top of the slider 4, a slider 2 64 slidably connected at the top of the slider 4, a support block 61 fixedly connected at the top of the slider 1 and the slider 2 64, a plurality of holes provided on the outer surface of the protective ring 1, and the utility model is generally By setting the slider 1 6, specifically, the user places the double gear on the surface of the support plate 52 and the gasket 14, and starts the electric push rod 44. The electric push rod 44 drives the movement of the push block 441 to make the slider 1 6 and the slider 2 64 move in opposite directions on the slide bar 4 under the restriction of the rotation limit rod 45, thereby driving the two support blocks 61 fixed on the top of the slider 1 6 and the slider 2 64 to move in opposite directions, so that the rubber blocks 62 fixed on the left and right sides of the two support blocks 61 are pressed against the inner wall of the double gear, so that the device can select the inner diameter size of the inner wall of the double gear faster and better, saving a lot of time consumed in replacing accessories.
[0029] The top of the load-bearing platform 11 is fixedly connected with a fixing block 2, and the left side of the fixing block 2 is fixedly connected with a fixing nut 211. The fixing nut 211 is internally threadedly connected with a threaded rod 21, and the right surface of the threaded rod 21 is rotatably connected with a fixing tooth 22. The left side of the threaded rod 21 is fixedly connected with a nut 212, and the front of the fixing tooth 22 is fixedly connected with a limited slider. The utility model is provided with a fixing tooth 22, specifically, a rubber block 62 is pressed against the inner wall of the double gear, and the nut 212 is rotated to drive the threaded rod 21 to move forward through the fixing nut 211 and the fixing block 2. The threaded rod 21 drives the fixing tooth 22 to move forward and forms an extrusion force with the rubber block 62 to fix the double gear. Then, the cylinder 3 is started to make the telescopic rod 31 drive the pressing block 33 to press downward to apply a downward pressure to the gear, so that the double gear is better fixed to the support plate 52 and the surface of the gasket 14, which is more firm during processing and the precision of the double gear during processing is more accurate.
[0030] The top of the protection ring 1 is fixedly connected to a cylinder 3, an output end of the cylinder 3 is fixedly connected to a telescopic rod 31, an outer surface of the telescopic rod 31 is fixedly connected to a small fixed block 1 311, a rotating shaft 32 is rotatably connected to the top of the telescopic rod 31, a small fixed block 2 321 is fixedly connected to the outer surface of the rotating shaft 32, and a pressing block 33 is fixedly connected to the top of the rotating shaft 32.
[0031] An electric push rod 44 is fixedly connected to the top of the base 13, and a push block 441 is fixedly connected to the right output end of the electric push rod 44. A sliding rod 4 is fixedly connected to the top of the base 13, and a central axis 41 is fixedly connected to the top of the sliding rod 4. A rotation limit rod 45 is slidably connected to the central axis 41, and a fixed shaft 1 42 and a fixed shaft 2 43 are slidably connected to the left and right sides of the rotation limit rod 45 respectively.
[0032] A small gasket 5 is fixedly connected to the top of the base 13, a spring 51 is fixedly connected to the top of the small gasket 5, a limiting column 53 is fixedly connected to the top of the base 13, a support plate 52 is fixedly connected to the top of the limiting column 53, and a protective shell 521 is fixedly connected to the outer surface of the support plate 52.
[0033] Sliding columns 63 are slidably connected inside the sliding block 1 6 and the sliding block 2 64 . Stoppers 631 are fixedly connected to the left and right sides of the sliding column 63 . A rubber block 62 is fixedly connected to the right surface of the supporting block 61 .
[0034] The bottom of the slider 1 6 is fixedly connected to the top of the fixed shaft 1 42 , the bottom of the slider 2 64 is fixedly connected to the top of the fixed shaft 2 43 , and the right side surface of the push block 441 is fixedly connected to the left side surface of the slider 1 6 .
[0035] A specific application of this embodiment is: the user rotates the pressing block 33 to a position where the gear can be placed on the surface of the support plate 52 and the gasket 14, and starts the electric push rod 44, which drives the push block 441 to move so that the slider 1 6 and the slider 2 64 move in opposite directions on the slide bar 4 under the restriction of the rotation limit rod 45, thereby driving the two support blocks 61 fixed on the top of the slider 1 6 and the slider 2 64 to move in opposite directions, so that the rubber blocks 62 fixed on the left and right sides of the two support blocks 61 press against the inner wall of the double gear, and the nut 212 is rotated to drive the nut 212 to rotate. The threaded rod 21 moves forward through the fixing nut 211 and the fixing block 2, and the threaded rod 21 drives the fixing tooth 22 to move forward along the limiting device and form an extrusion force with the rubber block 62 to fix the double gear, and then the pressing block 33 is rotated back to the original position, so that the small fixing block 1 311 limits the small fixing block 2 321, and then the cylinder 3 is started to make the telescopic rod 31 drive the pressing block 33 to press downward to apply a downward pressure to the gear, so that the gear is better fixed on the surface of the support plate 52 and the gasket 14, and there is a spring 51 under the support plate 52 to exert an upward force to better fix the double gear.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A gear shaping fixture structure for double gear machining, comprising a protective ring (1) with a bearing platform (11) fixedly connected to the bottom, characterized in that: The bottom of the load-bearing platform (11) is fixedly connected to a column (12), the bottom of the column (12) is fixedly connected to a base (13), the top of the protection ring (1) is fixedly connected to a gasket (14), the top of the load-bearing platform (11) is provided with a sliding groove (111), the top of the base (13) is fixedly connected to a sliding rod (4), the top of the sliding rod (4) is slidably connected to a slider 1 (6), the top of the sliding rod (4) is slidably connected to a slider 2 (64), the tops of the sliders 1 (6) and 2 (64) are both fixedly connected to a support block (61), and the outer surface of the protection ring (1) is provided with a plurality of holes.
2. A gear shaping fixture structure for double gear machining according to claim 1, characterized in that: The top of the load-bearing platform (11) is fixedly connected to a fixed block (2); the left side of the fixed block (2) is fixedly connected to a fixed nut (211); the internal thread of the fixed nut (211) is connected to a threaded rod (21); the right side surface of the threaded rod (21) is rotatably connected to a fixed tooth (22); the left side of the threaded rod (21) is fixedly connected to a nut (212); the front side of the fixed tooth (22) is fixedly connected to a limiting slider.
3. A gear shaping fixture structure for double gear machining according to claim 2, characterized in that: The top of the protective ring (1) is fixedly connected to a cylinder (3), the output end of the cylinder (3) is fixedly connected to a telescopic rod (31), the outer surface of the telescopic rod (31) is fixedly connected to a small fixed block 1 (311), the top of the telescopic rod (31) is rotatably connected to a rotating shaft (32), the outer surface of the rotating shaft (32) is fixedly connected to a small fixed block 2 (321), and the top of the rotating shaft (32) is fixedly connected to a pressing block (33).
4. A gear shaping fixture structure for double gear machining according to claim 3, characterized in that: The top of the base (13) is fixedly connected to an electric push rod (44), the right output end of the electric push rod (44) is fixedly connected to a push block (441), the top of the base (13) is fixedly connected to a slide rod (4), the top of the slide rod (4) is fixedly connected to a central axis (41), the central axis (41) is slidably connected to a rotation limit rod (45), and the left and right sides of the rotation limit rod (45) are slidably connected to a fixed shaft 1 (42) and a fixed shaft 2 (43) respectively.
5. A gear shaping fixture structure for double gear machining according to claim 4, characterized in that: A small gasket (5) is fixedly connected to the top of the base (13), a spring (51) is fixedly connected to the top of the small gasket (5), a limiting column (53) is fixedly connected to the top of the base (13), a support plate (52) is fixedly connected to the top of the limiting column (53), and a protective shell (521) is fixedly connected to the outer surface of the support plate (52).
6. A gear shaping fixture structure for double gear machining according to claim 5, characterized in that: The first slider (6) and the second slider (64) are both slidably connected with a sliding column (63), the left and right sides of the sliding column (63) are fixedly connected with a stopper (631), and the right surface of the support block (61) is fixedly connected with a rubber block (62).
7. A gear shaping fixture structure for double gear machining according to claim 6, characterized in that: The bottom of the slider one (6) is fixedly connected to the top of the fixed shaft one (42), the bottom of the slider two (64) is fixedly connected to the top of the fixed shaft two (43), and the right side surface of the push block (441) is fixedly connected to the left side surface of the slider one (6).
