Convex rib punching equipment
The convex rib punching equipment addresses inflexibility in existing designs by employing a modular, pneumatically controlled system for adjustable embossing, enhancing adaptability and reducing deformation and electrode wear.
Patent Information
- Application Number
- CN202420134404.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-19
AI Technical Summary
Existing convex rib punching equipment is inflexible, requiring significant upfront planning and investment, and cannot easily change welding points once designed, limiting adaptability and efficiency in projection welding processes.
A convex rib punching equipment utilizing a modular design with pneumatic control and hydraulic output mechanism, allowing for flexible control of embossing operations and adjustable pressure for various plate thicknesses, featuring easy maintenance and reduced deformation.
Enables efficient and flexible punching of bosses at welding points with reduced plate deformation, extending electrode life and maintaining a smooth weld surface without marks, while being lightweight and easy to maneuver.
Smart Images

Figure CN222268981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rib punching equipment, in particular to rib punching equipment. Background Art
[0002] Projection welding is a high-efficiency welding method that can perform multiple-point welding at the same time. It can be used to replace arc welding, brazing and bite welding. This method has a fast processing speed and no other consumption except electricity, which is a great feature. Compared with spot welding, the difference between projection welding and spot welding is that projections are pre-processed on the plate, or the profiles and chamfers on the weldment that can concentrate the current are used as the mutual contact parts during welding. During welding, the contact of the projections increases the pressure and current density per unit area, which is conducive to breaking the oxide film on the surface of the plate, concentrating the heat, reducing the shunt, and reducing the center distance of the spot welding. Multiple projection welding can be performed at one time, which improves productivity and reduces the warping deformation of the joint. The convex rib welding gun is designed to solve the additional process of convex rib punching in projection welding.
[0003] In the existing process, a convex shape must be formed during the stamping (punching, drawing or forming) process of the plate to enable projection welding. This process requires a complete planning in the early stage to design the parts into the required boss shape, and the initial investment is large. Moreover, once the boss position and shape are confirmed, they cannot be changed, and the welding points cannot be changed flexibly. For this reason, a convex rib punching equipment is proposed. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides a rib punching equipment to solve the problems raised in the above background technology.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a convex rib punching equipment, comprising:
[0008] A boom connecting plate, wherein a static connecting arm is provided at the lower end of the boom connecting plate, an A-type flat key pin is provided at the front end of the static connecting arm, and a punching die is provided at the upper end of the A-type flat key pin;
[0009] A movable connecting arm is arranged at the front side of the lower end of the movable arm connecting plate, and a punching punch is installed at the lower end of the movable connecting arm;
[0010] The sliding fixing frame is arranged on the upper end of the movable arm connecting plate.
[0011] Preferably, a guide sleeve is provided at the upper end of the sliding fixing frame, a linear guide shaft is provided inside the guide sleeve, and a linear ball bushing is provided at the upper end of the guide sleeve.
[0012] Preferably, a machine side shell is arranged outside the upper end of the sliding fixing frame, an electric valve assembly is arranged on the left side of the upper end of the machine side shell, and a hub is arranged on the right side of the upper end of the machine side shell.
[0013] Preferably, a fixed mounting bracket is provided at the rear end of the right side of the outer upper end of the machine side shell, and the fixed mounting bracket is fixedly connected to the machine side shell.
[0014] Preferably, the front end of the machine side shell is provided with a first sensing block, a second sensing block, a fixing plate and a balancing cylinder in sequence from top to bottom, and the first sensing block and the second sensing block are fixed to the machine side shell by a first sensing bracket and a second sensing bracket.
[0015] Preferably, a second connecting head is installed at the lower end of the balancing cylinder, a second connecting seat is installed at the lower end of the second connecting head, a proximity switch is installed on the outside of the second connecting seat, a linear guide is arranged at the lower end of the second connecting seat, and a limit plate is arranged on the outside of the linear guide.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a convex rib punching equipment, which has the following beneficial effects:
[0018] 1. The main function of the utility model is to punch out bosses corresponding to the positions of welding points on the plates to be welded in advance. This embossing system uses easy-to-control pneumatic control technology to indirectly control a complex hydraulic output mechanism, so that the mechanism can output a greater driving force than a pure pneumatic mechanism. The equipment is lightweight and modular in design structure, which is convenient for later maintenance and flexible in action. Different pressures and punch dies are selected to meet the embossing needs of various plate thicknesses. The welds embossed by this equipment require less pressure from the resistance welding tongs, which has a certain preventive effect on the deformation of the plates. In addition, the electrode heads used by the resistance welding tongs during embossing can all use large-area flat-head electrodes. Due to the increase in the contact area of the electrode, this not only greatly increases the service life of the electrode, but also keeps the surface of the welded plate smooth and beautiful without producing weld marks. When the embossing equipment is used to emboss the plate, the equipment can be fixed to the plate and moved, or the plate can be fixed to the plate and the equipment can be moved. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a left-side stereoscopic view of the overall structure of the utility model;
[0020] Figure 2 This is the overall structural front view of the utility model;
[0021] Figure 3 It is a right side stereogram of the overall structure of the utility model.
[0022] In the figure: 1. punching die; 2. A-type flat key pin; 3. punching die; 4. movable connecting arm; 5. movable arm connecting plate; 6. sliding fixed frame; 7. static connecting arm; 8. U-shaped nut; 9. linear guide shaft; 10. guide sleeve; 11. linear ball bushing; 12. retaining ring for hole; 13. first connecting seat; 14. first connecting head; 15. hexagon socket set screw; 16. gas-liquid booster cylinder; 17. limit plate; 18. linear guide rail; 19. first sensing bracket; 20. second connecting seat; 21. second connecting head; 22. proximity switch; 23. balancing cylinder; 24. fixing plate; 25. first sensing block; 26. second sensing block; 27. second sensing bracket; 28. electric valve assembly; 29. hub; 30. fixed mounting bracket. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides a technical solution, a convex rib punching equipment, please refer to Figure 1 , Figure 2 and Figure 3 ,include:
[0025] A movable arm connecting plate 5, a static connecting arm 7 is arranged at the lower end of the movable arm connecting plate 5, an A-type flat key pin 2 is arranged at the front end of the static connecting arm 7, and a punching die 1 is arranged at the upper end of the A-type flat key pin 2;
[0026] The movable connecting arm 4 is arranged at the front side of the lower end of the movable arm connecting plate 5, and the lower end of the movable connecting arm 4 is equipped with a punching punch 3;
[0027] The sliding fixing frame 6 is arranged on the upper end of the boom connecting plate 5 .
[0028] See also Figure 1 , Figure 2 and Figure 3 A guide sleeve 10 is arranged at the upper end of the sliding fixing frame 6 , a linear guide shaft 9 is arranged inside the guide sleeve 10 , and a linear ball bushing 11 is arranged at the upper end of the guide sleeve 10 .
[0029] See also Figure 1 , Figure 2 and Figure 3A machine side shell is arranged outside the upper end of the sliding fixing frame 6, an electric valve assembly 28 is arranged on the left side of the upper end of the machine side shell, and a hub 29 is arranged on the right side of the upper end of the machine side shell.
[0030] See also Figure 1 , Figure 2 and Figure 3 A fixed mounting bracket 30 is provided at the rear end of the right side of the upper end of the machine side shell, and the fixed mounting bracket 30 is fixedly connected to the machine side shell.
[0031] See also Figure 1 , Figure 2 and Figure 3 The front end of the machine side shell is provided with a first sensing block 25, a second sensing block 26, a fixing plate 24 and a balancing cylinder 23 in sequence from top to bottom. The first sensing block 25 and the second sensing block 26 are fixed to the machine side shell through a first sensing bracket 19 and a second sensing bracket 27.
[0032] See also Figure 1 , Figure 2 and Figure 3 A second connecting head 21 is installed at the lower end of the balancing cylinder 23, a second connecting seat 20 is installed at the lower end of the second connecting head 21, a proximity switch 22 is installed outside the second connecting seat 20, a linear guide rail 18 is arranged at the lower end of the second connecting seat 20, and a limit plate 17 is arranged outside the linear guide rail 18.
[0033] This solution: When the controller of this embossing system receives a specific ready signal, the controller first starts the fast stroke cylinder solenoid valve to control the thrust shaft to pre-tighten the embossing plate in a low-pressure pneumatic force mode. The output force can be adjusted by the total pressure regulating valve. At the same time, the pneumatic valve of the balancing cylinder 23 is controlled to make the sliding mechanism of the dynamic and static embossing heads reach a gravity balance state, so that the embossing heads on the dynamic and static sides can not only clamp the plate, but also prevent the plate from deforming. When the dynamic and static side embossing heads and the plate are pre-tightened in place, and the position measurement sensors on both sides of the dynamic and static sides detect the signal, the controller can start the boost output stroke cylinder solenoid valve to make the thrust shaft output a greater driving force in a hydraulic boosting mode, thereby completing the embossing process of the plate. When the embossing boost clamping time of the plate reaches the preset time, the controller reversely controls the fast stroke cylinder solenoid valve and the boost output stroke cylinder solenoid valve, and the thrust shaft returns to the initial standby state in a fast manner. And the balancing cylinder 23 will also lose the balancing effect due to the logical reverse action of the pneumatic valve, and the static side punching head will slide downward and open, separating from the plate, so as to move to the next punching position for punching operation.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rib punching equipment, characterized in that: include: A movable arm connecting plate (5), wherein a static connecting arm (7) is arranged at the lower end of the movable arm connecting plate (5), an A-shaped flat key pin (2) is arranged at the front end of the static connecting arm (7), and a punching die (1) is arranged at the upper end of the A-shaped flat key pin (2); A movable connecting arm (4) is arranged at the front side of the lower end of the movable arm connecting plate (5), and a punching die (3) is installed at the lower end of the movable connecting arm (4); The sliding fixing frame (6) is arranged on the upper end of the movable arm connecting plate (5).
2. The rib punching equipment according to claim 1, characterized in that: A guide sleeve (10) is arranged at the upper end of the sliding fixed frame (6), a linear guide shaft (9) is arranged inside the guide sleeve (10), and a linear ball bushing (11) is arranged at the upper end of the guide sleeve (10).
3. The rib punching equipment according to claim 2, characterized in that: A machine side shell is arranged outside the upper end of the sliding fixing frame (6), an electric valve assembly (28) is arranged on the left side of the upper end of the machine side shell, and a hub (29) is arranged on the right side of the upper end of the machine side shell.
4. The rib punching equipment according to claim 3, characterized in that: A fixed mounting bracket (30) is provided at the rear end of the right side of the outer upper end of the machine side shell, and the fixed mounting bracket (30) is fixedly connected to the machine side shell.
5. The rib punching equipment according to claim 4, characterized in that: The front end of the machine side shell is provided with a first induction block (25), a second induction block (26), a fixing plate (24) and a balancing cylinder (23) in sequence from top to bottom. The first induction block (25) and the second induction block (26) are fixed to the machine side shell via a first induction bracket (19) and a second induction bracket (27).
6. The rib punching equipment according to claim 5, characterized in that: A second connecting head (21) is installed at the lower end of the balancing cylinder (23), a second connecting seat (20) is installed at the lower end of the second connecting head (21), a proximity switch (22) is installed outside the second connecting seat (20), a linear guide rail (18) is arranged at the lower end of the second connecting seat (20), and a limit plate (17) is arranged outside the linear guide rail (18).