Tool for disassembling large-diameter main drive in hole

By designing the disassembly tooling for large-diameter main drives in the hole, the synergy of the disassembly components is used to solve the problem of insufficient structural stress and safety hazards during the disassembly of the main drive of large-diameter shield machine, and efficient and safe disassembly is achieved Install and turn over.

CN222269219UActive Publication Date: 2024-12-31CHINA RAILWAY 11TH BUREAU GRP CORP LTD +2
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Patent Information

Application Number
CN202421103688.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-31
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the disassembly process, the main drive of the large-diameter shield machine is difficult to disassemble and turn over due to insufficient stress on the shell structure, and there are safety hazards and problems of extended construction period due to on-site processing or use of lifting devices.

Method used

A large diameter main drive disassembly tool set in the hole is designed, including disassembly components, including bearing components, moving components, mounting components and driving components. Through the synergy of these components, the stable disassembly and turn over of the main drive is achieved, reducing the Safety risks and construction periods during disassembly and assembly.

Benefits of technology

It improves the disassembly and assembly efficiency and safety of the large-diameter main drive, reduces the possibility of the main drive falling, facilitates transportation and turnover, and simplifies the disassembly and assembly process.

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Abstract

The utility model relates to an in-hole large-diameter main drive disassembling tool, and relates to the technical field of shield tunneling machine disassembling, the in-hole large-diameter main drive disassembling tool comprises a disassembling assembly, the disassembling assembly comprises a bearing part and a moving part arranged at the bottom of the bearing part, the bearing part is used for placing a main drive, and the moving part is used for moving the bearing part; and a mounting part is arranged on the bearing part, is rotationally connected with the bearing part, and is connected with the main drive. The main drive is rotationally connected to the bearing part, so that when the main drive is placed, the possibility that the main drive falls off from the bearing part can be reduced, the main drive can be disassembled conveniently, meanwhile, when the main drive is transported, the possibility that the main drive falls off can also be reduced, and therefore the disassembling and assembling efficiency and safety of the large-diameter main drive are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of shield machine disassembly and assembly, and in particular to a large-diameter main drive disassembly tooling in a tunnel. Background Art

[0002] The large-diameter shield machine itself is large in size and needs to be dismantled after being taken out of the tunnel one by one and then hoisted separately. In particular, the main drive weight of the large-diameter machine reaches 250 tons, which makes it more difficult to take the large-diameter shield machine out of the tunnel and dismantle it as a whole.

[0003] For the in-hole disassembly of the main drive of a large shield machine, since the disassembly process is carried out inside the shield machine shell, the structural dimension of the shell is a circular thickness of 50mm, and the stress state cannot meet the conventional disassembly requirements, so the disassembly needs to be carried out with the help of other heavy equipment. Carrying out other heavy equipment on site will extend the construction period, or directly using a lifting device to disassemble and assemble the main drive on site is inconvenient for disassembly, assembly and turning over of the main drive, and is also prone to safety accidents. Utility Model Content

[0004] In order to facilitate the disassembly, assembly and turning over of the main drive, the present application provides a large-diameter main drive disassembly tool in a hole.

[0005] The present application provides a large-diameter main drive disassembly tooling in a hole, which adopts the following technical solution:

[0006] A large-diameter main drive disassembly tool in a hole, including a disassembly component, the disassembly component includes a receiving component and a moving component arranged at the bottom of the receiving component, the receiving component is used to place the main drive, the moving component is used to move the receiving component, the receiving component is provided with a mounting component, the mounting component is rotatably connected to the receiving component, the mounting component is connected to the main drive, the disassembly component also includes a driving component, the driving component is used to change the angle between the mounting component and the receiving component, one end of the driving component is rotatably connected to the mounting component, and the other end is rotatably connected to the ground.

[0007] By adopting the above technical solution, when disassembling the main drive, the main drive is aligned with the mounting component, and the mounting component is connected to the main drive. At this time, the end of the receiving component away from the mounting component is fixed to the ground, and then the main drive is disassembled, and the disassembled main drive is gradually placed on the receiving component. After the main drive is leveled, the receiving component is disconnected from the ground and the main drive is transported out, thereby improving the disassembly and assembly efficiency of the large-diameter main drive and facilitating the disassembly and assembly and turning over of the main drive. When the main drive is placed on the receiving component, the driving component is started, and the driving component drives the end of the main drive away from the receiving component to approach the receiving component, so that the angle between the main drive and the receiving component is reduced, until the main drive is placed on the receiving component, and the driving component is convenient for placing the main drive.

[0008] Optionally, the mounting component includes a first mounting seat and a second mounting seat, wherein the first mounting seat has a first fixing member at one end, the first fixing member is used to fix the first mounting seat to the main drive, and the other end is rotatably connected to the driving component; the second mounting seat has one end rotatably connected to the receiving component, and the other end is provided with a second fixing member, the second fixing member is used to connect the second mounting seat to the main drive.

[0009] By adopting the above technical solution, when fixing the main drive, the first fixing member is used to fix the first mounting seat on the main drive, the second fixing member is used to fix the second mounting seat on the main drive, the second mounting seat connects the main drive with the receiving component, and the first mounting seat connects the main drive with the driving component, so that when the main drive is disassembled, it is convenient for the main drive to be connected with the receiving component.

[0010] Optionally, one end of the driving component away from the first mounting seat is detachably connected to the ground.

[0011] By adopting the above technical solution, when the main drive is connected to the receiving component and the driving component, the driving component is connected to the ground, which reduces the possibility of the receiving component leaning towards the main drive and improves the stability of the receiving component. When the main drive is stably placed on the receiving component, the connection between the driving component and the ground is removed to facilitate the transportation of the main drive.

[0012] Optionally, the driving component includes a driving member and a support seat, the driving member is arranged between the first mounting seat and the support seat, the driving member is rotatably connected to the support seat, and the driving member and the support seat are detachably connected, the support seat is away from the main drive, the support seat is detachably connected to the ground, and there is an angle between the driving member and the receiving component.

[0013] By adopting the above technical solution, the support seat connects the driving member to the ground, and after the main drive is placed, it is easy to release the connection between the driving member and the ground, thereby facilitating the transportation of the main drive.

[0014] Optionally, the receiving component includes a placement plate and a support platform, the second mounting seat is rotatably connected to the placement plate, and the support platform is arranged at one end of the placement plate away from the second mounting plate.

[0015] By adopting the above technical solution, when the main drive is placed on the placement plate, it abuts against the placement table, so that there is a gap between the main drive and the placement plate, which makes it easy to lift the main drive again.

[0016] Optionally, the moving component includes a plurality of wheel pairs, and each wheel pair is provided with at least two rollers.

[0017] By adopting the above technical solution, multiple wheel sets can improve the bearing capacity of the disassembled components.

[0018] Optionally, a fixed base is provided between the wheelset and the receiving component, and the fixed base and the wheelset are detachably connected.

[0019] By adopting the above technical solution, the wheelset can be detachably connected to the fixed base to facilitate replacement of the wheelset and extend the service life of the disassembly tooling.

[0020] In summary, the present application includes at least one of the following beneficial technical effects:

[0021] 1. By rotatably connecting the main drive to the receiving component, the possibility of the main drive falling from the receiving component can be reduced when the main drive is placed, which makes it easier to remove the main drive. At the same time, the possibility of the main drive falling during transportation can also be reduced, thereby improving the efficiency and safety of disassembly and assembly of large-diameter main drives;

[0022] 2. By setting a driving member, the driving member supports and moves the main drive, so that the main drive is inclined toward the receiving component along the second mounting seat, thereby facilitating the main drive to be placed on the receiving component and turning over the main drive. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0025] Figure 2 is a schematic diagram of a top view of an embodiment of the present application;

[0026] Figure 3 is a schematic diagram of the overall structure of another perspective of an embodiment of the present application;

[0027] Figure 4 It is a schematic diagram of the right view state of an embodiment of the present application.

[0028] Figure numerals: 1. Disassembly assembly; 11. Receiving component; 111. Placement plate; 112. Support platform; 12. Moving component; 121. Wheel set; 122. Fixed base; 13. Mounting component; 131. First mounting seat; 132. Second mounting seat; 133. First fixing member; 134. Second fixing member; 135. Connecting seat; 14. Driving component; 141. Driving member; 142. Support seat; 2. Main drive. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-4 This application is described in further detail.

[0030] The present application embodiment discloses a large diameter main drive disassembly tool for a hole. Figure 1-4 A large-diameter main drive disassembly tool in a hole, the disassembly component 1 includes a receiving component 11 and a moving component 12 arranged at the bottom of the receiving component 11, the receiving component 11 is used to place the main drive 2, the moving component 12 is used to move the receiving component 11, the moving component 12 includes a plurality of wheel pairs 121, six of which are arranged in this embodiment, and the six wheel pairs 121 are symmetrically arranged, and a welded fixed base 122 is arranged between the wheel pair 121 and the receiving component 11, and the fixed base 122 and the wheel pair 121 are fixedly connected by bolts.

[0031] Reference Figure 1-4 A mounting component 13 is provided on the receiving component 11, and the mounting component 13 is rotatably connected to the receiving component 11, and the mounting component 13 is connected to the main drive 2; when the main drive 2 is disassembled, the mounting component 13 and the main drive 2 are fixed, and bolts or pins can be used for fixing, so as to fix the receiving component 11 to the ground, so as to reduce the possibility of the receiving component 11 tipping over under the gravity of the main drive 2.

[0032] When disassembling the main drive 2, place the main drive 2 horizontally on the disassembly assembly 1. When placing the main drive 2, a lifting device can be used to connect the top of the main drive 2, and the main drive 2 is slowly placed toward the receiving component 11. Finally, the connection between the receiving component 11 and the ground is released, and the main drive 2 is transported to facilitate disassembly, assembly and turning over of the main drive 2.

[0033] Reference Figure 1-4 The mounting component 13 includes a first mounting seat 131 and a second mounting seat 132. A first fixing member 133 is provided at one end of the first mounting seat 131. The first fixing member 133 is used to fix the first mounting seat 131 and the main drive 2, and the other end is rotatably connected to the driving component 14; the first fixing member 133 can be a bolt or a pin shaft, etc., which can fix the first mounting seat 131 and the main drive 2. In this embodiment, the first fixing member 133 is a pin shaft; one end of the second mounting seat 132 is rotatably connected to the receiving component 11, and the other end is provided with a second fixing member 134. The second fixing member 134 is used to connect the second mounting seat 132 to the main drive 2; the second fixing member 134 can be a bolt or a pin shaft, etc., which can fix the second mounting seat 132 and the main drive 2. In this embodiment, the second fixing member 134 is a pin shaft.

[0034] Further, refer to Figure 1-4 The receiving component 11 includes a placement plate 111 and a support platform 112. The placement plate 111 is a rectangular frame. The second mounting seat 132 is rotatably connected to the placement plate 111. The support platform 112 is arranged at one end of the placement plate 111 away from the second mounting plate.

[0035] Specifically, refer to Figure 1-4 The disassembly assembly 1 further includes a driving component 14, which is used to change the angle between the mounting component 13 and the receiving component 11. One end of the driving component 14 is rotatably connected to the mounting component 13, and the other end is rotatably connected to the ground. One end of the driving component 14 away from the first mounting seat 131 is detachably connected to the support platform 112. The driving component 14 and the support platform 112 can be rotatably connected by a bolt or a pin. In this embodiment, a pin is provided.

[0036] Reference Figure 1-4 The first mounting seat 131 and the second mounting seat 132 are both arc-shaped mounting plates with ear plates welded thereto, the curvature of the arc-shaped mounting plate is the same as the curvature of the main drive 2, the ear plate in the first mounting seat 131 is rotatably connected to the driving member 141 via a rotating shaft; a connecting seat 135 is provided between the second mounting seat 132 and the placement plate 111, the connecting seat 135 is welded to the placement plate 111, and the ear plate in the second mounting seat 132 is rotatably connected to the connecting seat 135 via a rotating shaft.

[0037] Specifically, refer to Figure 1-4 The driving component 14 includes a driving member 141 and a support seat 142. The driving member 141 is a cylinder. The driving member 141 is arranged between the first mounting seat 131 and the support seat 142. There is an angle between the driving member 141 and the placement plate 111. When the driving member 141 supports the active drive, the main drive 2 is vertically placed on the upper surface of the placement plate 111. The driving member 141 and the support seat 142 are rotatably connected by a pin shaft, and the driving member 141 and the support seat 142 are detachably connected. The support seat 142 is away from the main drive 2, and the support seat 142 is fixed to the ground by bolts.

[0038] The implementation principle of the large-diameter main drive disassembly tool in the hole of the embodiment of the present application is: the main drive 2 is fixed by the first mounting seat 131, the second mounting seat 132 and the driving member 141, and the driving member 141 is connected to the support seat 142 after fixing. The driving member 141 supports the main drive 2, and the second mounting seat 132 enables the main drive 2 to be rotatably connected to the placement plate 111. After the main drive 2 is removed, the driving member 141 is started, and the driving member 141 drives the main drive 2 to flip toward the upper surface of the placement plate 111 until the main drive 2 abuts against the support platform 112, completing the disassembly and assembly and turning over of the main drive 2, thereby facilitating the disassembly and assembly and turning over of the main drive 2.

[0039] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The words "first", "second", "third" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and similar words do not indicate a quantitative limit, but indicate that there is at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0040] The above are all optional embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A large-diameter main drive disassembly tool for a hole, comprising a disassembly assembly (1), characterized in that: The disassembling component (1) comprises a receiving component (11) and a moving component (12) arranged at the bottom of the receiving component (11), the receiving component (11) is used to place the main drive (2), the moving component (12) is used to move the receiving component (11), a mounting component (13) is arranged on the receiving component (11), the mounting component (13) is rotatably connected to the receiving component (11), and the mounting component (13) is connected to the main drive (2); the disassembling component (1) also comprises a driving component (14), the driving component (14) is used to change the angle between the mounting component (13) and the receiving component (11), one end of the driving component (14) is rotatably connected to the mounting component (13), and the other end is rotatably connected to the ground.

2. The large-diameter main drive disassembly tool in a hole according to claim 1, characterized in that: The mounting component (13) comprises a first mounting seat (131) and a second mounting seat (132); a first fixing member (133) is provided at one end of the first mounting seat (131); the first fixing member (133) is used to fix the first mounting seat (131) and the main drive (2); and the other end is rotatably connected to the driving component (14); and a second mounting seat (132) is rotatably connected to the receiving component (11) at one end; and a second fixing member (134) is provided at the other end; and the second fixing member (134) is used to connect the second mounting seat (132) and the main drive (2).

3. The tool for dismantling a large-diameter main drive in a hole according to claim 2, characterized in that: One end of the driving component (14) away from the first mounting seat (131) is detachably connected to the ground.

4. The tool for dismantling a large-diameter main drive in a hole according to claim 2 or 3, characterized in that: The driving component (14) comprises a driving component (141) and a supporting seat (142); the driving component (141) is arranged between the first mounting seat (131) and the supporting seat (142); the driving component (141) and the supporting seat (142) are rotatably connected, and the driving component (141) and the supporting seat (142) are detachably connected; the supporting seat (142) is away from the main drive (2); the supporting seat (142) is detachably connected to the ground; and an angle is formed between the driving component (141) and the receiving component (11).

5. The tool for dismantling a large-diameter main drive in a hole according to claim 1, characterized in that: The receiving component (11) comprises a placement plate (111) and a support platform (112); the second mounting seat (132) is rotatably connected to the placement plate (111); and the support platform (112) is arranged at one end of the placement plate (111) away from the second mounting plate.

6. The tool for dismantling a large-diameter main drive in a hole according to claim 1, characterized in that: The moving component (12) comprises a plurality of wheel pairs (121), and each wheel pair (121) is provided with at least two rollers.

7. The tool for dismantling a large-diameter main drive in a hole according to claim 6, characterized in that: A fixed base (122) is provided between the wheelset (121) and the receiving component (11), and the fixed base (122) and the wheelset (121) are both detachably connected.