Machining center for precise casting finish machining

By integrating the air pump, air blow head and automatic cleaning mechanism on the machining center, the problem of debris residue in milling is solved, and the processing accuracy and efficiency are improved.

CN222269503UActive Publication Date: 2024-12-31HEFEI DAQI PRECISION MFG CO LTD
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Patent Information

Application Number
CN202420388385.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2024-12-31
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

During the milling process, a large amount of metal and non-metal debris remained on the workbench in the machining center, causing scratches on the surface of the workpiece and affecting the processing accuracy. The existing technology mainly relies on manual manual cleaning of air guns, which is time-consuming and labor-intensive.

Method used

A machining center for precision casting finishing is designed, using an air pump to blow away debris through the blowing head, and filters through the milling fluid storage tank and the filtrate plate. It combines the motor-driven threaded rod and push plate mechanism to automatically clean the debris. , gather in waste trough and waste slag trough.

Benefits of technology

It effectively reduces the amount of debris remaining on the workbench surface during milling, improves processing accuracy, and reduces the time and labor intensity of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222269503U_ABST
    Figure CN222269503U_ABST
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Abstract

The utility model provides a machining center for precision casting finish machining, which comprises a base, a protective cover arranged on the top of the base, a waste collecting groove arranged on the inner side of the protective cover on the top of the base, a supporting strip arranged on the top of the waste collecting groove, a machining center body arranged on the top of the supporting strip, and an air pump arranged on the top of the protective cover. Communicating blocks are installed on the two sides of the interior of the protective cover, inclined planes are arranged on the bottom sides of the two communicating blocks, and a plurality of blowing heads are installed on the inclined planes in an array mode; according to the utility model, air is pressurized through the air pump, and the pressurized air flow is sequentially blown to the machining center body from the blowing nozzles on the two communicating blocks, so that metal and non-metal chippings generated on the machining center body due to milling are blown away, and the quantity of the chippings remained on the surface of the workbench in the milling process is greatly reduced; and the influence of chippings on the machining process is reduced, and the machining precision of the machining center body is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of numerical control machining, in particular to a machining center for finishing precision castings. Background Art

[0002] The machining center, commonly known as "CNC", is a highly automated multifunctional CNC machine tool with a tool magazine and automatic tool changing device.

[0003] Machining centers are usually used for milling processing. The workpiece to be processed is fixed on the workbench of the machining center. The machining center can automatically process the workpiece according to the set program. However, during the milling process, a large amount of metal and non-metal debris will be generated. These debris remain on the workbench of the machining center, which will not only cause scratches on the surface of the workpiece, but also easily affect the processing accuracy during the processing. The current method for handling debris is usually to manually use an air gun to blow away the debris on the workbench after processing the workpiece once, which is time-consuming and labor-intensive.

[0004] In summary, the utility model provides a machining center for precision casting finishing to solve the above problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a machining center for precision casting finishing, so as to solve the problem in the prior art that debris will remain on the workbench of the machining center, causing scratches on the workpiece and affecting the machining accuracy.

[0006] A machining center for precision casting finishing, comprising a base, a protective cover is provided on the top of the base, a waste collecting trough is opened on the inner side of the protective cover on the top of the base, a sliding door is installed on one side of the protective cover, a support bar is installed on the top of the waste collecting trough, a machining center body is installed on the top of the support bar, an air pump is installed on the top of the protective cover, connecting blocks are installed on both sides of the inside of the protective cover, the bottom sides of the two connecting blocks are provided with inclined surfaces, and a plurality of blowing heads are installed in an array on the inclined surfaces, and the blowing heads on the two connecting blocks are respectively connected to the air outlet end of the air pump through two air pipes.

[0007] Furthermore, there are multiple support bars, and the multiple support bars are evenly distributed on the top of the waste collecting trough.

[0008] Furthermore, the air outlets of the air blowing heads are all directed toward the machining center body.

[0009] Furthermore, a milling fluid storage tank is opened on one side of the bottom of the waste collecting tank, a water pump is installed on one side of the milling fluid storage tank, a milling fluid outlet nozzle is arranged inside the machining center body, and the milling fluid outlet nozzle is connected to the outlet of the water pump through a water pipe.

[0010] Furthermore, a filtrate plate is installed on the top of the milling fluid storage tank, and drainage holes are evenly opened on the filtrate plate.

[0011] Furthermore, a waste slag groove is provided on the other side of the bottom of the waste collecting groove, an opening penetrating the surface of the base is provided on the side of the waste slag groove away from the milling fluid storage groove, and a waste discharge door is hinged on the inner side of the opening.

[0012] Furthermore, a threaded rod is installed inside the waste collecting trough below the support bar, two slide grooves are symmetrically opened on the inner walls on both sides of the waste collecting trough, and the slide grooves are arranged parallel to the threaded rod, and a push plate is also installed inside the waste collecting trough, two sliders are symmetrically arranged on both sides of the push plate, and the four sliders are respectively slidably connected to the four slide grooves, and the push plate is threadedly connected to the threaded rod.

[0013] Furthermore, a motor is fixedly mounted on one side of the base, and an output end of the motor is connected to the threaded rod via a coupling.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model pressurizes air through an air pump, and blows the pressurized airflow from the blowing nozzles on the two connecting blocks toward the machining center body in sequence, so as to blow away the metal and non-metal debris generated by milling on the machining center body, thereby greatly reducing the amount of debris remaining on the surface of the workbench during the milling process, reducing the influence of the debris on the machining process, and improving the machining accuracy of the machining center body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0017] Figure 2 It is a front cross-sectional schematic diagram of the utility model;

[0018] Figure 3 It is a side sectional schematic diagram of the utility model.

[0019] In the figure:

[0020] 1. Base; 2. Protective cover; 3. Waste collection trough; 4. Support bar; 5. Machining center body; 6. Air pump; 7. Connecting block; 8. Air blowing head; 9. Milling fluid storage tank; 10. Water pump; 11. Milling fluid outlet nozzle; 12. Filter plate; 13. Waste slag trough; 14. Waste discharge door; 15. Threaded rod; 16. Slide; 17. Push plate; 18. Slider; 19. Motor. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0022] like Figure 1-3 As shown, the utility model provides a machining center for precision casting finishing, including a base 1, a protective cover 2 is arranged on the top of the base 1, a sliding door is installed on one side of the protective cover 2, a waste collecting groove 3 is opened on the inner side of the protective cover 2 at the top of the base 1, a support bar 4 is installed on the top of the waste collecting groove 3, a machining center body 5 is installed on the top of the support bar 4, an air pump 6 is installed on the top of the protective cover 2, connecting blocks 7 are installed on both sides of the inside of the protective cover 2, the bottom sides of the two connecting blocks 7 are provided with inclined surfaces, and a plurality of blowing heads 8 are installed in an array on the inclined surfaces, and the blowing heads 8 on the two connecting blocks 7 are respectively connected to the air outlet end of the air pump 6 through two air pipes.

[0023] There are multiple support bars 4 , and the multiple support bars 4 are evenly distributed on the top of the waste collecting tank 3 .

[0024] The air outlets of the air blowing head 8 are all directed toward the machining center body 5 , so as to blow away the debris on the workbench of the machining center body 5 .

[0025] Among them, a milling fluid storage tank 9 is opened on one side of the bottom of the waste collecting tank 3, and a water pump 10 is installed on one side of the milling fluid storage tank 9. A milling fluid outlet nozzle 11 is arranged inside the machining center body 5, and the milling fluid outlet nozzle 11 is connected with the outlet of the water pump 10 through a water pipe. The water pump 10 delivers the milling fluid from the milling fluid storage tank 9 into the milling fluid outlet nozzle 11 for discharge, thereby cooling and lubricating the workpiece during the machining process.

[0026] Among them, a filtrate plate 12 is installed on the top of the milling fluid storage tank 9, and drainage holes are evenly opened on the filtrate plate 12. The filtrate plate 12 can block the debris in the milling fluid in the waste collecting tank 3, and the milling fluid can flow into the milling fluid storage tank 9 through the drainage holes.

[0027] Among them, a waste slag trough 13 is opened on the other side of the bottom of the waste collecting trough 3, and an opening penetrating the surface of the base 1 is opened on the side of the waste slag trough 13 away from the milling fluid storage tank 9, and a waste discharge door 14 is hinged on the inner side of the opening. After the waste discharge door 14 is opened, the debris in the waste slag trough 13 can be taken out.

[0028] Among them, a threaded rod 15 is installed inside the waste collecting trough 3 below the support bar 4, and the threaded rod 15 crosses the top of the milling fluid storage tank 9 and the waste residue tank 13. Two slide grooves 16 are symmetrically opened on the inner walls on both sides of the waste collecting trough 3, and the slide grooves 16 are arranged parallel to the threaded rod 15. A push plate 17 is also installed inside the waste collecting trough 3. Two sliders 18 are symmetrically arranged on both sides of the push plate 17, and the four sliders 18 are respectively slidably connected to the four slide grooves 16. The sliders 18 and the slide grooves 16 can improve the stability of the movement of the push plate 17. The push plate 17 is threadedly connected to the threaded rod 15. When the threaded rod 15 rotates, the push plate 17 moves along the direction of the slide groove 16 under the action of the slider 18, thereby pushing the debris on the filtrate plate 12 into the waste residue tank 13.

[0029] A motor 19 is fixedly mounted on one side of the base 1 , and the output end of the motor 19 is connected to the threaded rod 15 via a coupling, and the motor 19 drives the threaded rod 15 to rotate via the coupling.

[0030] Specific working principle:

[0031] Before using the utility model, first connect the utility model to an external power supply and a control panel, and control the operation of the utility model through the external control panel. The utility model performs milling processing on the workpiece through the machining center body 5, and at the same time, the water pump 10 can send the milling fluid from the milling fluid storage tank 9 to the milling fluid outlet nozzle 11 for discharge, so as to cool and lubricate the workpiece during the machining process. After the machining is completed, the air is pressurized by the air pump 6, and the pressurized airflow is blown to the machining center body 5 from the blowing nozzles on the two connecting blocks 7 in turn, so as to blow away the metal and non-metal debris generated by milling on the machining center body 5, and the blown away debris can fall from the gaps between the support bars 4 to the waste collecting tank 3 and fall into the milling fluid storage tank through the waste collecting tank 3. 9, the debris is blocked in the waste collecting tank 3 by the filtrate plate 12 installed on the top of the milling fluid storage tank 9, and the milling fluid can fall into the milling fluid storage tank 9 through the drainage hole for storage. After the debris in the waste collecting tank 3 reaches a certain level, the motor 19 can be started, and the threaded rod 15 can be driven by the motor 19 to rotate, so that the push plate 17 threadedly connected to the threaded rod 15 moves, and the debris on the top of the filtrate plate 12 is pushed into the waste slag tank 13 by the push plate 17. Finally, it is only necessary to open the waste discharge door 14 to discharge the debris in the waste slag tank 13. In this way, the amount of debris remaining on the surface of the workbench during the milling process can be greatly reduced, thereby reducing the influence of the debris on the processing process, thereby improving the processing accuracy of the machining center body 5.

[0032] The implementation modes of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A machining center for precision casting finishing, characterized in that: The invention comprises a base (1), a protective cover (2) is arranged on the top of the base (1), a sliding door is installed on one side of the protective cover (2), a waste collecting groove (3) is opened on the inner side of the protective cover (2) at the top of the base (1), a support bar (4) is installed on the top of the waste collecting groove (3), a machining center body (5) is installed on the top of the support bar (4), an air pump (6) is installed on the top of the protective cover (2), connecting blocks (7) are installed on both sides of the inside of the protective cover (2), the bottom sides of the two connecting blocks (7) are provided with inclined surfaces, and a plurality of air blowing heads (8) are installed in an array on the inclined surfaces, and the air blowing heads (8) on the two connecting blocks (7) are respectively connected to the air outlet end of the air pump (6) through two air pipes.

2. The precision casting finishing machining center as claimed in claim 1, characterized in that: There are multiple support bars (4), and the multiple support bars (4) are evenly distributed on the top of the waste collecting tank (3).

3. The precision casting finishing machining center as claimed in claim 1, characterized in that: The air outlets of the air blowing heads (8) are all directed toward the machining center body (5).

4. The precision casting finishing machining center as claimed in claim 1, characterized in that: A milling fluid storage tank (9) is provided on one side of the bottom of the waste collecting tank (3), a water pump (10) is installed on one side of the milling fluid storage tank (9), a milling fluid outlet nozzle (11) is provided inside the machining center body (5), and the milling fluid outlet nozzle (11) is connected to the outlet of the water pump (10) through a water pipe.

5. The precision casting finishing machining center as claimed in claim 4, characterized in that: A filtrate plate (12) is installed on the top of the milling fluid storage tank (9), and drainage holes are evenly arranged on the filtrate plate (12).

6. The precision casting finishing machining center as claimed in claim 4, characterized in that: A waste slag groove (13) is provided on the other side of the bottom of the waste collecting groove (3), an opening penetrating the surface of the base (1) is provided on the side of the waste slag groove (13) away from the milling fluid storage groove (9), and a waste discharge door (14) is hingedly connected to the inner side of the opening.

7. The precision casting finishing machining center as claimed in claim 1, characterized in that: A threaded rod (15) is installed inside the waste collecting trough (3) below the support bar (4), and two slide grooves (16) are symmetrically provided on the inner walls on both sides of the waste collecting trough (3), and the slide grooves (16) are arranged parallel to the threaded rod (15). A push plate (17) is also installed inside the waste collecting trough (3), and two sliders (18) are symmetrically provided on both sides of the push plate (17), and the four sliders (18) are respectively slidably connected to the four slide grooves (16), and the push plate (17) is threadedly connected to the threaded rod (15).

8. The precision casting finishing machining center as claimed in claim 7, characterized in that: A motor (19) is fixedly mounted on one side of the base (1), and the output end of the motor (19) is connected to the threaded rod (15) via a coupling.