Automatic machining equipment for eccentric grinding of crankshaft

By using the airflow of fan blades and blades in crankshaft grinding equipment to clean iron filings, and simplifying the adjustment of the drive motor through the guide rail and slider structure, the problem of cumbersome iron filing residue and adjustment is solved, improving the grinding effect and equipment convenience .

CN222269916UActive Publication Date: 2024-12-31NINGBO FANDA MACHINERY CO LTD
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Patent Information

Application Number
CN202421089311.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-31
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the crankshaft processing and grinding process, iron filings are likely to remain on the crankshaft surface, resulting in difficulty in cleaning and affecting the grinding effect. The driving motor is cumbersome to adjust and increase the workload.

Method used

An automatic processing equipment for eccentric grinding of crankshafts was designed, using fan blades and blades to generate airflow to clean iron filings, and simplifying the adjustment and disassembly of the drive motor through the guide rail and slide structure.

Benefits of technology

Effectively clean iron filings on the crankshaft surface, improve grinding effect, and simplify the adjustment and maintenance process of the drive motor, improving the flexibility and convenience of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of crankshaft machining, and particularly relates to crankshaft eccentric grinding automatic machining equipment which comprises a numerical control crankshaft grinding machine body. A driving motor is arranged on the inner side wall of the numerical control crankshaft grinding machine body; the output end of the driving motor is fixedly connected with fan blades; the side wall of the driving motor is fixedly connected with a pair of brackets; the driving motor can drive the fan blades to rotate and blow air to the surface of the crankshaft, the rotating shaft can be driven to rotate under the impact force of airflow, the airflow can be scattered through rotation of the blades so as to increase the scattering area of the airflow, and in the process, the situation that a large amount of scrap iron is generated when the crankshaft is machined and ground, and consequently the scrap iron is prone to being left on the surface of the crankshaft can be reduced; at the moment, the air flow generated by rotation of the fan blades plays a role in cleaning scrap iron generated during grinding of the crankshaft, meanwhile, the blowing range of the fan blades can be increased through the blades, and the cleaning effect is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of crankshaft processing, in particular to an automatic processing device for eccentric grinding of crankshafts. Background Art

[0002] The crankshaft is the most important component in the engine. It bears the force transmitted from the connecting rod and converts it into torque, which is output through the crankshaft and drives other accessories on the engine to work. The crankshaft has sufficient strength and rigidity.

[0003] In the prior art, after the crankshaft is produced, it needs to be processed and ground by a CNC crankshaft grinder. The CNC crankshaft grinder is mainly composed of a machine tool and a grinding mechanism. During use, the crankshaft after production is fixed in the machine tool, and then the CNC crankshaft grinder is controlled to automatically process and grind the crankshaft.

[0004] However, in the prior art, it is found that when grinding the crankshaft, a large amount of iron chips are generated, which easily remain on the surface of the crankshaft, making it inconvenient to clean them, thereby affecting the grinding effect of the crankshaft. At the same time, it is also inconvenient to observe the grinding condition. For this reason, the utility model provides an automatic crankshaft eccentric grinding processing equipment. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes an automatic processing equipment for eccentric grinding of crankshafts, comprising a CNC crankshaft grinder body; the inner wall of the CNC crankshaft grinder body is provided with a driving motor; the output end of the driving motor is fixedly connected with a fan blade; the side wall of the driving motor is fixedly connected with a pair of brackets; the brackets are symmetrically arranged on both sides of the driving motor and have the same structure; the side walls of the brackets are rotatably connected to the same rotating shaft; the side walls of the rotating shaft are evenly fixed with a plurality of blades; at this time, the airflow generated by the rotation of the fan blades plays a role in cleaning the iron filings generated during the grinding process of the crankshaft, and at the same time, the blowing range of the fan blades can be increased through the blades to improve the cleaning effect.

[0007] Preferably, a guide rail is fixedly connected to the inner wall of the CNC crankshaft grinder body; a plurality of slots are evenly arranged on the side wall of the guide rail; a slider is slidably connected to the inner wall of the guide rail; a block is hinged on the side wall of the slider; at this time, the guide rail is provided, thereby facilitating the adjustment of the drive motor and improving the flexibility of the drive motor when in use.

[0008] Preferably, the side wall of the slider is provided with a through hole; the side wall of the slider is fixed with a support plate; the side wall of the support plate is fixed with a spring; the end of the spring is fixed with an insert block; the side wall of the insert block is fixed with a pull plate; the pull plate passes through the support plate wall and is slidably connected thereto; the side wall of the drive motor is fixed with a mounting block; the mounting block and the through hole are slidably matched; the side wall of the mounting block is provided with a slot; at this time, the mounting block is fixed by inserting it into the through hole, thereby facilitating the disassembly and maintenance of the drive motor.

[0009] Preferably, a pair of elastic plates are fixedly connected to the side walls of the slider; the elastic plates are symmetrically arranged on both sides of the slider and have the same structure; elastic rods are fixedly connected to the side walls of the elastic plates; the elastic rods are fixedly connected to the slider; at this time, the elastic plates are arranged to limit the position when the mounting block is inserted into the through hole, and the elastic rods can prevent the elastic plates from deformation.

[0010] Preferably, a pair of spring rods are fixedly connected to the side walls of the slider; the spring rods are symmetrically arranged on both sides of the slider and have the same structure; a shovel plate is fixedly connected to the end of the spring rod; at this time, the shovel plate is used to push it open, thereby playing a role in cleaning iron filings that fall into the guide rail, improving the sliding effect of the slider, and at the same time, the spring rod can increase the full contact between the shovel plate and the inner wall of the guide rail.

[0011] Preferably, the side wall of the card block is fixed with a buckle plate; the side wall of the buckle plate is evenly fixed with a plurality of rubber strips; at this time, the buckle plate and the rubber strip are provided, thereby facilitating the card block to be pulled open and improving the firmness between the hand and the card block.

[0012] Preferably, a plurality of sponge blocks are evenly fixed to the side wall of the elastic plate; in this case, the sponge blocks can play a protective and buffering role when the mounting block hits the elastic plate, thereby increasing the service life of the elastic plate.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. The utility model discloses an automatic crankshaft eccentric grinding processing equipment, which can reduce the large amount of iron filings generated during the crankshaft grinding processing by setting the fan blades and blades, which causes the iron filings to easily remain on the crankshaft surface and are inconvenient to clean, thereby affecting the grinding effect of the crankshaft. At this time, the airflow generated by the rotation of the fan blades can clean the iron filings generated during the crankshaft grinding processing. At the same time, the blades can increase the blowing range of the fan blades and improve the cleaning effect.

[0015] 2. The automatic crankshaft eccentric grinding processing equipment described in the utility model can reduce the difficulty of adjusting the drive motor when the staff needs to adjust the position of the drive motor through the set guide rail, making the adjustment process more cumbersome, thereby increasing a certain amount of workload. At this time, the set guide rail can facilitate the adjustment of the drive motor and improve the flexibility of the drive motor when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model will be further described below in conjunction with the accompanying drawings.

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the guide rail in the utility model;

[0019] Figure 3 It is a structural schematic diagram of the slider in the utility model;

[0020] Figure 4 It is a structural schematic diagram of the spring in the utility model;

[0021] Figure 5 It is a structural schematic diagram of the spring rod in the utility model.

[0022] In the figure: 1. CNC crankshaft grinder body; 11. driving motor; 12. fan blade; 13. bracket; 14. rotating shaft; 15. blade; 2. guide rail; 21. slot; 22. slider; 23. block; 3. through hole; 31. support plate; 32. spring; 33. insert block; 34. pull plate; 35. mounting block; 36. slot; 4. elastic plate; 41. elastic rod; 5. spring rod; 51. shovel plate; 6. buckle plate; 61. rubber strip; 7. sponge block. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figure 1-4As shown, an automatic crankshaft eccentric grinding processing equipment described in an embodiment of the utility model comprises a CNC crankshaft grinder body 1; a driving motor 11 is arranged on the inner side wall of the CNC crankshaft grinder body 1; a fan blade 12 is fixedly connected to the output end of the driving motor 11; a pair of brackets 13 are fixedly connected to the side wall of the driving motor 11; the brackets 13 are symmetrically arranged on both sides of the driving motor 11 and have the same structure; the side walls of the brackets 13 are rotatably connected to the same rotating shaft 14; a plurality of blades 15 are evenly fixedly connected to the side walls of the rotating shaft 14; when in use, when the crankshaft is ground by the CNC crankshaft grinder body 1, the driving motor 11 is started at the same time, and the driving motor 11 can drive the fan blade 12 to rotate, and the rotation of the fan blade 12 will generate airflow, Air is blown onto the surface of the crankshaft, and the airflow comes into contact with the blades 15. The impact force of the airflow drives the shaft 14 to rotate, thereby causing the blades 15 to rotate. The airflow can be broken up and dispersed by the rotation of the blades 15 to increase the dispersion area of ​​the airflow, thereby blowing away the iron filings remaining on the surface of the crankshaft. In this process, a large amount of iron filings generated during the machining and grinding of the crankshaft can be reduced, resulting in the iron filings easily remaining on the surface of the crankshaft, making it difficult to clean them, thereby affecting the grinding effect of the crankshaft. At this time, the airflow generated by the rotation of the fan blades 12 can clean the iron filings generated during the grinding of the crankshaft. At the same time, the blowing range of the fan blades 12 can be increased by the blades 15 to improve the cleaning effect.

[0025] like Figure 2-5 As shown, the inner side wall of the CNC crankshaft grinder body 1 is fixedly connected to a guide rail 2; the side wall of the guide rail 2 is evenly provided with a plurality of slots 21; the inner side wall of the guide rail 2 is slidably connected to a slider 22; the side wall of the slider 22 is hinged with a clamping block 23; when in use, the clamping block 23 is first held and pulled, and when it is pulled apart, a certain force is applied to the drive motor 11, and at this time, under the sliding cooperation between the guide rail 2 and the slider 22, the slider 22 will slide on the inner side wall of the guide rail 2, and the position of the drive motor 11 is adjusted. When adjusted to a suitable position, the clamping block 23 will engage with one of the slots 21. The position corresponds to that of the locking block 23. At this time, the locking block 23 is released. Under the action of the internal torsion spring at the hinge of the locking block 23, it can be automatically reset, so that it can be inserted into the locking slot 21 to fix the slider 22, thereby completing the adjustment of the position of the drive motor 11. In this process, the need for the staff to adjust the position of the drive motor 11 can be reduced, which makes it difficult to adjust the drive motor 11, causing the adjustment process to be more cumbersome, thereby increasing a certain amount of workload. At this time, the guide rail 2 is set to facilitate the adjustment of the drive motor 11 and improve the flexibility of the drive motor 11 when in use.

[0026] like Figure 3 , 4As shown, the side wall of the slider 22 is provided with a through hole 3; the side wall of the slider 22 is fixedly connected with a support plate 31; the side wall of the support plate 31 is fixedly connected with a spring 32; the end of the spring 32 is fixedly connected with an insert block 33; the side wall of the insert block 33 is fixedly connected with a pull plate 34; the pull plate 34 penetrates the wall of the support plate 31 and is slidably connected thereto; the side wall of the drive motor 11 is fixedly connected with a mounting block 35; the mounting block 35 is slidably matched with the through hole 3; the side wall of the mounting block 35 is provided with a slot 36; when in use, the staff first applies a certain force to the pull plate 34, pulls the insert block 33 to a certain extent, and then holds the drive motor 11 Reach 11, insert the mounting block 35 into the side wall of the through hole 3, when the mounting block 35 is inserted to the appropriate position, the slot 36 will correspond to the position of the plug block 33, and then release the pull plate 34, at this time it will automatically reset under the elastic force of the spring 32, thereby pushing the plug block 33 into the slot 36 and making it stuck, so that the drive motor 11 can be fixed. In this process, the drive motor 11 can be reduced. When it is damaged after long-term use, it is inconvenient to disassemble it, thereby increasing a certain amount of workload. At this time, the mounting block 35 is inserted into the through hole 3 for fixing, thereby facilitating the disassembly and maintenance of the drive motor 11.

[0027] like Figure 3 , 4 As shown, a pair of elastic plates 4 are fixedly connected to the side walls of the slider 22; the elastic plates 4 are symmetrically arranged on both sides of the slider 22 and have the same structure; the side walls of the elastic plates 4 are fixedly connected to the elastic rods 41; the elastic rods 41 are fixedly connected to the slider 22; when in use, when the mounting block 35 is inserted into the side walls of the through hole 3, the mounting block 35 will contact and squeeze the elastic plates 4 on both sides, and by squeezing the elastic plates 4, a certain deformation can be generated between the elastic plates 4 and the elastic rods 41, and then a reaction force will be applied to the mounting block 35 under the elastic force of the elastic plate 4, pushing the mounting block 35 to the middle of the through hole 3, so that the positions of the two are aligned, and at the same time, the mounting block When the mounting block 35 is inserted, the mounting block 35 will also slide toward the middle of the elastic plates 4 on both sides. Later, when the mounting block 35 is staggered with the elastic plates 4, the elastic force of the elastic rods 41 can quickly reset the elastic plates 4, thereby reducing the occurrence of the elastic plates 4 being difficult to recover after being hit and squeezed. In this process, it can reduce the difficulty in aligning the positions of the two when the mounting block 35 is inserted into the side wall of the through hole 3, making the insertion process more cumbersome, thereby increasing a certain amount of workload. At this time, the elastic plates 4 are set to play a role of limiting the insertion of the mounting block 35 into the through hole 3, and at the same time, the elastic rods 41 can play a role of preventing the elastic plate 4 from deforming.

[0028] like Figure 5As shown, a pair of spring rods 5 are fixedly connected to the side walls of the slider 22; the spring rods 5 are symmetrically arranged on both sides of the slider 22 and have the same structure; a shovel plate 51 is fixedly connected to the end of the spring rod 5; when in use, when the slider 22 is moving, the shovel plate 51 contacts the inner wall of the guide rail 2, so that the iron filings dropped on the inner wall of the guide rail 2 can be shoveled away, so that they do not enter between the slider 22 and the guide rail 2, and at the same time, when the shovel plate 51 contacts the guide rail 2, a certain friction force will be generated, causing wear on the shovel plate 51, so that the distance between the shovel plate 51 and the guide rail 2 is increased. The elastic force of the spring rod 5 will exert a certain reaction force on the shovel plate 51, so that the shovel plate 51 is always in full contact with the inner wall of the guide rail 2. In this process, some iron filings generated during crankshaft grinding can be reduced from entering the guide rail 2, causing them to be blocked between the guide rail 2 and the slider 22, thereby affecting the sliding effect of the slider 22 on the inner wall of the guide rail 2. At this time, the shovel plate 51 is pushed away, thereby playing a role in cleaning the iron filings that fall into the guide rail 2, thereby improving the sliding effect of the slider 22, and at the same time, the spring rod 5 can increase the full contact between the shovel plate 51 and the inner wall of the guide rail 2.

[0029] like Figure 5 As shown, the side wall of the card block 23 is fixedly connected with a buckle plate 6; the side wall of the buckle plate 6 is evenly fixedly connected with a plurality of rubber strips 61; when in use, the staff places the finger on the side wall of the buckle plate 6, and the finger can be hooked under the arc action of the buckle plate 6, and then a certain pulling force is applied to the buckle plate 6, so that the card block 23 can be pulled open, and at the same time, when the buckle plate 6 is pulled, the surface of the finger will fully contact with the rubber strip 61 and generate a certain friction force. In this process, the staff can reduce the need to pull the card block 23 open, which makes it inconvenient to hold the card block 23, causing it to easily slip off the side wall of the card block 23 when pulling. At this time, the buckle plate 6 and the rubber strip 61 are set, so as to facilitate the card block 23 when being pulled open, and improve the firmness between the hand and the card block 23.

[0030] like Figure 4 As shown, a plurality of sponge blocks 7 are evenly fixed to the side wall of the elastic plate 4; when in use, when the mounting block 35 is inserted into the through hole 3, it will touch the elastic plate 4. At this time, the sponge block 7 can block the direct contact between the two, thereby reducing the collision force generated by the mounting block 35 on the elastic plate 4. In this process, the mounting block 35 can be reduced from hitting the elastic plate 4 when inserted into the through hole 3, which may cause certain damage to the elastic plate 4, causing deformation and making it difficult to reset, thereby affecting the use effect of the elastic plate 4. At this time, the sponge block 7 is provided to play a protective buffering role when the mounting block 35 hits the elastic plate 4, thereby increasing the service life of the elastic plate 4.

[0031] During operation, when the crankshaft is ground by the CNC crankshaft grinder body 1, the drive motor 11 is started at the same time, and the drive motor 11 can drive the fan blade 12 to rotate. The rotation of the fan blade 12 will generate airflow to blow air to the surface of the crankshaft. At the same time, the airflow will contact the blade 15, and the impact force of the airflow will drive the rotating shaft 14 to rotate, thereby rotating the blade 15. The airflow can be broken up and dispersed by the rotation of the blade 15 to increase the dispersion area of ​​the airflow, thereby blowing off the iron filings remaining on the surface of the crankshaft. When in use, first hold the clamping block 23 and pull it. After pulling it open, a certain force is applied to the drive motor 11. At this time, under the sliding cooperation between the guide rail 2 and the slider 22, the slider 22 will slide on the inner wall of the guide rail 2, and the drive The position of the motor 11 is adjusted. When it is adjusted to a suitable position, the block 23 will correspond to the position of one of the slots 21. At this time, the block 23 is released. Under the action of the internal torsion spring at the hinge of the block 23, it can be automatically reset, so that it is inserted into the slot 21 and the slider 22 is fixed, thereby completing the adjustment of the position of the drive motor 11. When in use, the staff first applies a certain force to the pull plate 34 to pull the plug 33 to a certain extent, and then holds the drive motor 11 to insert the mounting block 35 into the side wall of the through hole 3. When the mounting block 35 is inserted to a suitable position, the slot 36 will correspond to the position of the plug 33, and then the pull plate 34 is released. At this time, it will automatically reset under the elastic force of the spring 32, thereby The insert block 33 is pushed into the slot 36 to make it stuck, so that the drive motor 11 can be fixed. When in use, when the mounting block 35 is inserted into the side wall of the through hole 3, the mounting block 35 will contact and squeeze the elastic plates 4 on both sides. By squeezing the elastic plates 4, a certain deformation can be generated between the elastic plates 4 and the elastic rods 41. Then, under the elastic force of the elastic plates 4, a reaction force is applied to the mounting block 35, and the mounting block 35 is pushed to the middle of the through hole 3 to align the positions of the two. At the same time, when the mounting block 35 is inserted, the mounting block 35 will also slide toward the middle of the elastic plates 4 on both sides. Then, when the mounting block 35 is staggered with the elastic plates 4, the elastic force of the elastic rods 41 can quickly reset the elastic plates 4, reducing the situation where the elastic plates 4 are difficult to recover after being collided and squeezed. When the slider 22 is in use, the scraper plate 51 contacts the inner wall of the guide rail 2, and the iron filings dropped on the inner wall of the guide rail 2 can be scraped off, so that the iron filings do not enter between the slider 22 and the guide rail 2. At the same time, when the scraper plate 51 contacts the guide rail 2, a certain friction force will be generated, which will cause wear on the scraper plate 51 and increase the distance between the scraper plate 51 and the guide rail 2. At this time, under the elastic force of the spring rod 5, a certain reaction force will be applied to the scraper plate 51, so that the scraper plate 51 is always in full contact with the inner wall of the guide rail 2. When in use, the staff can place their fingers on the side wall of the pinch plate 6, and the fingers can be hooked under the arc action of the pinch plate 6, and then a certain pulling force is applied to the pinch plate 6, so that the block 23 can be pulled open. At the same time, when the pinch plate 6 is pulled,The surface of the finger will fully contact the rubber strip 61 and generate a certain friction force. When the mounting block 35 is inserted into the through hole 3, it will touch the elastic plate 4. At this time, the sponge block 7 can block the direct contact between the two, reducing the collision force generated by the mounting block 35 on the elastic plate 4.

[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automatic crankshaft eccentric grinding processing equipment, comprising a CNC crankshaft grinder body (1); characterized in that: A driving motor (11) is provided on the inner side wall of the CNC crankshaft grinder body (1); a fan blade (12) is fixedly connected to the output end of the driving motor (11); a pair of brackets (13) are fixedly connected to the side wall of the driving motor (11); the brackets (13) are symmetrically arranged on both sides of the driving motor (11) and have the same structure; the side walls of the brackets (13) are rotatably connected to the same rotating shaft (14); and a plurality of blades (15) are evenly fixedly connected to the side walls of the rotating shaft (14).

2. The automatic crankshaft eccentric grinding equipment according to claim 1 is characterized in that: The inner side wall of the CNC crankshaft grinder body (1) is fixedly connected with a guide rail (2); the side wall of the guide rail (2) is evenly provided with a plurality of slots (21); the inner side wall of the guide rail (2) is slidably connected with a slider (22); and the side wall of the slider (22) is hinged with a clamping block (23).

3. The automatic crankshaft eccentric grinding equipment according to claim 2 is characterized in that: The side wall of the slider (22) is provided with a through hole (3); the side wall of the slider (22) is fixedly connected with a support plate (31); the side wall of the support plate (31) is fixedly connected with a spring (32); the end of the spring (32) is fixedly connected with an insert block (33); the side wall of the insert block (33) is fixedly connected with a pull plate (34); the pull plate (34) passes through the wall of the support plate (31) and is slidably connected thereto; the side wall of the drive motor (11) is fixedly connected with a mounting block (35); the mounting block (35) and the through hole (3) are slidably matched; the side wall of the mounting block (35) is provided with a slot (36).

4. The automatic crankshaft eccentric grinding equipment according to claim 2 is characterized in that: A pair of elastic plates (4) are fixedly connected to the side walls of the slider (22); the elastic plates (4) are symmetrically arranged on both sides of the slider (22) and have the same structure; an elastic rod (41) is fixedly connected to the side walls of the elastic plates (4); the elastic rod (41) and the slider (22) are in a fixed connection relationship.

5. The automatic crankshaft eccentric grinding equipment according to claim 2 is characterized in that: A pair of spring rods (5) are fixedly connected to the side walls of the slider (22); the spring rods (5) are symmetrically arranged on both sides of the slider (22) and have the same structure; and a shovel plate (51) is fixedly connected to the end of the spring rod (5).

6. The automatic crankshaft eccentric grinding equipment according to claim 2 is characterized in that: A buckle plate (6) is fixedly connected to the side wall of the clamping block (23); and a plurality of rubber strips (61) are evenly fixedly connected to the side wall of the buckle plate (6).

7. The automatic crankshaft eccentric grinding equipment according to claim 4 is characterized in that: A plurality of sponge blocks (7) are evenly fixed to the side wall of the elastic plate (4).