Positioning device for LED diffusion plate production

By designing a combination of cross rail frame and screw rack in the positioning device for LED diffusion plate production, and using gears and spiral transmission systems, the problem of four corner positioning of LED diffusion plates of different specifications is solved, and stable clamping and efficient production are achieved deal with.

CN222270221UActive Publication Date: 2024-12-31SHENZHEN CHENGYUXING PHOTOELECTRICITY CO LTD
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Patent Information

Application Number
CN202420084126.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2024-12-31
Estimated Expiration
2034-01-15

AI Technical Summary

Technical Problem

When the existing LED diffusion plate production positioning device is used to process LED diffusion plates of different specifications, the four corners are prone to fall off without stress, making it difficult to effectively clamp and position at the same time, affecting production efficiency.

Method used

A positioning and clamping mechanism including positioning processing table, cross rail frame, bidirectional screw, motor, synchronous rod, gear and screw barrel frame are designed. By adjusting the vertical frame spacing and screw barrel frame position, spiral transmission and gear are used. The system synchronously drives the two-way screw rotation to achieve four-corner clamping and positioning of LED diffusion plates of different specifications.

Benefits of technology

It realizes stable clamping and positioning of LED diffusion plates of different specifications, improves production efficiency, and is suitable for processing and processing of various LED diffusion plates.

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Abstract

The utility model relates to the technical field of LED diffusion plate processing, in particular to a positioning device for LED diffusion plate production, which comprises a production rack mechanism. The production rack mechanism comprises a positioning machining table, and the production rack mechanism comprises a positioning clamping mechanism installed on the positioning machining table. The positioning clamping mechanism comprises a cross rail frame fixedly assembled on the bottom wall of the positioning machining table, a shaft frame body is arranged in the middle of the cross rail frame, and the shaft frame body is fixedly installed on the bottom wall of the positioning machining table. According to the device, the distance between the four vertical frames is adjusted, a first straight gear is rotationally meshed with a second straight gear to rotate, a first bevel gear is rotationally meshed with a second bevel gear to rotate, a first two-way lead screw and a second two-way lead screw are synchronously driven to rotate through the second straight gear and the second bevel gear, and the first two-way lead screw and the second two-way lead screw conduct spiral transmission on a screw barrel frame to adjust the position of the screw barrel frame; clamping and positioning treatment can be conducted according to the specification of the LED diffusion plate needing to be machined and positioned, and the LED diffusion plate four-corner positioning device is suitable for conducting four-corner positioning machining treatment on the LED diffusion plates of different specifications.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED diffusion plate processing, in particular to a positioning device for LED diffusion plate production. Background Art

[0002] LED diffuser can cause great interference to light. No matter how many degrees the original light distribution curve is, as long as the light passes through the diffuser, it will change the beam angle to 160~176°. The larger the beam angle, the lower the illumination. Therefore, the base material of the diffuser should be made of a material with a lower refractive index, and the interference to light will be lower. It is mainly used in various LED lamps. With the continuous development of the economy, people's demand for LED diffuser is also increasing. During the production process, the LED diffuser needs to be positioned by a positioning device before cutting. A Chinese patent discloses a positioning device for the production of LED diffusers (authorization announcement number CN211682370U). This patent technology discloses a positioning device for the production of LED diffusers. The positioning device for the production of LED diffuser plates includes an operating table; a moving component, the moving component is fixedly mounted on the top of the operating table; a crossbeam, the crossbeam is fixedly mounted on one side of the moving component; a lifting component, the lifting component is slidably mounted on the crossbeam; a cutting machine, the cutting machine is fixedly mounted on the bottom end of the lifting component; a rectangular through hole, the rectangular through hole is opened on the top of the operating table; a sliding block, the sliding block is slidably mounted in the rectangular through hole; two brackets, the two brackets are respectively fixedly mounted on the top of the operating table and the sliding block, and the brackets on the sliding block extend outside the rectangular through hole. The positioning device for the production of LED diffuser plates provided by the utility model has the advantages of being easy to use, simple to operate, easy to quickly position, low cost, and able to effectively improve production efficiency. This patented technology solves the problems that the design of the traditional positioning device for the production of LED diffuser plates still has shortcomings, such as its complex structure, cumbersome operation, high cost, slow positioning speed, and affecting production efficiency.

[0003] However, in the prior art, when processing LED diffuser plates, due to the different specifications of the diffuser plates, the four corners of the LED diffuser plates are prone to fall off and lack of force when processing them horizontally or vertically. It is necessary to solve the problem of being suitable for LED diffuser plates of different specifications and clamping and positioning the four corners at the same time in the prior art.

[0004] Therefore, those skilled in the art provide a positioning device for producing LED diffusion plates to solve the problems raised in the above background technology. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides:

[0006] A positioning device for producing LED diffuser plates, comprising: a production stand mechanism; the production stand mechanism comprises a positioning processing table, the production stand mechanism comprises a positioning clamping mechanism installed on the positioning processing table; the positioning clamping mechanism comprises a cross rail frame fixedly mounted on the bottom wall of the positioning processing table, a shaft frame body is provided in the middle of the cross rail frame, and the shaft frame body is fixedly mounted on the bottom wall of the positioning processing table; a bidirectional screw rod 1 and a bidirectional screw rod 2 are rotatably mounted on the shaft frame body; the installation heights of the bidirectional screw rod 1 and the bidirectional screw rod 2 are different.

[0007] Preferably: a motor is installed on the inner wall of the shaft frame, a synchronization rod is installed on the output end of the motor, and a spur gear 1 and a helical gear 1 are fixedly mounted on the outer wall of the synchronization rod.

[0008] The spur gear 1 and the helical gear 1 have the same number of teeth.

[0009] Preferably: the helical gear 1 is meshed with the helical gear 2, and the helical gear 2 is fixedly assembled on the outside of the bidirectional screw rod 2.

[0010] The bidirectional screw rod 2 is meshed with the bevel gear 1 through the bevel gear 2, so that the bidirectional screw rod 2 and the synchronization rod rotate synchronously.

[0011] Preferably: the spur gear 1 meshes with the spur gear 2, and the spur gear 2 is fixedly assembled on the outside of the bidirectional screw rod 1.

[0012] The bidirectional screw rod 1 is meshed with the spur gear 1 through the spur gear 2, so that the bidirectional screw rod 1 and the synchronization rod rotate synchronously.

[0013] Preferably: the outer parts of the bidirectional screw rod 1 and the bidirectional screw rod 2 are both provided with a screw barrel frame through a spiral transmission sleeve, and the screw barrel frame is movably arranged on the inner side of the cross rail frame.

[0014] After the two-way screw rod 1 and the two-way screw rod 2 rotate, the screw barrel frame rotates outward along the two-way screw rod 1 and the two-way screw rod 2.

[0015] Preferably, a clamping frame is fixedly mounted on one end of the outer side of the screw barrel frame, and a vertical frame is fixedly mounted on one end of the inner side of the clamping frame.

[0016] Preferably: a screw is rotatably installed inside the vertical frame, and a screw shifting frame is provided outside the screw for helical transmission.

[0017] The screw-shifting frame cooperates with the vertical frame to position and clamp the LED diffusion plate during production.

[0018] Preferably, the bottom wall of the positioning processing table is fixedly equipped with a load-bearing frame, and the outer wall of the load-bearing frame is installed with a controller.

[0019] The controller is used for electrical connection and controlling the on / off state of the motor.

[0020] Technical effects and advantages of the utility model:

[0021] The utility model adjusts the spacing between the four vertical frames, and the motor starts to drive the synchronous rod to rotate, and the rotation of the synchronous rod drives the spur gear one and the bevel gear one to rotate, the spur gear one rotates to mesh with the spur gear two, and the bevel gear one rotates to mesh with the bevel gear two, and the spur gear two and the bevel gear two synchronously drive the bidirectional screw rod one and the bidirectional screw rod two to rotate, and the bidirectional screw rod one and the bidirectional screw rod two spirally drive the screw barrel frame to adjust its position, so that the LED diffusion plate that needs to be processed and positioned can be clamped and positioned according to the specifications of the LED diffusion plate that needs to be processed and positioned, and is suitable for four-corner positioning processing of LED diffusion plates of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of a positioning device for producing an LED diffuser plate provided in an embodiment of the present application;

[0023] Figure 2 It is a structural schematic diagram of a cross rail frame in a positioning device for producing an LED diffuser plate provided in an embodiment of the present application;

[0024] Figure 3 It is a structural schematic diagram of a screw barrel rack in a positioning device for producing an LED diffuser plate provided in an embodiment of the present application;

[0025] Figure 4 It is a structural schematic diagram of a bidirectional screw rod 1 in a positioning device for producing an LED diffusion plate provided in an embodiment of the present application;

[0026] Figure 5 It is a structural schematic diagram of a clamping frame in a positioning device for producing an LED diffuser plate provided in an embodiment of the present application;

[0027] In the figure:

[0028] 1. Production bench mechanism; 101. Positioning processing table; 102. Load-bearing frame; 103. Controller;

[0029] 2. Positioning and clamping mechanism; 201. Cross rail frame; 202. Axle frame body; 203. Bidirectional screw rod 1; 204. Bidirectional screw rod 2; 205. Motor; 206. Synchronous rod; 207. Spur gear 1; 208. Helical gear 1; 209. Helical gear 2; 210. Spur gear 2; 211. Screw barrel frame; 212. Clamping frame; 213. Vertical frame; 214. Screw rod; 215. Screw shift frame. DETAILED DESCRIPTION

[0030] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.

[0031] Example:

[0032] See also Figures 1 to 5 In this embodiment, a positioning device for LED diffusion plate production is provided, including: a production bench mechanism 1; the production bench mechanism 1 includes a positioning processing table 101, and the production bench mechanism 1 includes a positioning clamping mechanism 2 installed on the positioning processing table 101;

[0033] The positioning clamping mechanism 2 includes a cross rail frame 201 fixedly mounted on the bottom wall of the positioning processing table 101, and a shaft frame body 202 is provided in the middle of the cross rail frame 201, and the shaft frame body 202 is fixedly mounted on the bottom wall of the positioning processing table 101; a bidirectional screw rod 1 203 and a bidirectional screw rod 2 204 are rotatably mounted on the shaft frame body 202;

[0034] The installation heights of the bidirectional screw rod 1 203 and the bidirectional screw rod 2 204 are different; a motor 205 is installed on the inner wall of the shaft frame body 202, a synchronization rod 206 is installed on the output end of the motor 205, and a spur gear 1 207 and a bevel gear 1 208 are fixedly mounted on the outer wall of the synchronization rod 206; the spur gear 1 207 and the bevel gear 1 208 have the same number of teeth; the bevel gear 1 208 is meshed with a bevel gear 2 209, and the bevel gear 209 is fixedly mounted on the outside of the bidirectional screw rod 2 204;

[0035] The bidirectional screw rod 204 is meshed with the bevel gear 1 208 through the bevel gear 209, so that the bidirectional screw rod 204 and the synchronization rod 206 rotate synchronously; the spur gear 1 207 is meshed with the spur gear 210, and the spur gear 210 is fixedly assembled on the outside of the bidirectional screw rod 1 203; the bidirectional screw rod 1 203 is meshed with the spur gear 1 207 through the spur gear 210, so that the bidirectional screw rod 1 203 and the synchronization rod 206 rotate synchronously;

[0036] The outer sides of the bidirectional screw rod 1 203 and the bidirectional screw rod 204 are both provided with a screw barrel frame 211 for spiral transmission, and the screw barrel frame 211 is movably arranged on the inner side of the cross rail frame 201; after the bidirectional screw rod 1 203 and the bidirectional screw rod 204 rotate, the screw barrel frame 211 rotates outward along the bidirectional screw rod 1 203 and the bidirectional screw rod 204; a clamping frame 212 is fixedly mounted on one end of the outer side of the screw barrel frame 211, and a vertical frame 213 is fixedly mounted on one end of the inner side of the clamping frame 212; a screw rod 214 is rotatably mounted on the inner side of the vertical frame 213, and a screw shift frame 215 is provided on the outer side of the screw rod 214 for spiral transmission;

[0037] The screw-shift frame 215 cooperates with the vertical frame 213 to position and clamp the LED diffusion plate during production; preferably; the bottom wall of the positioning processing table 101 is fixedly equipped with a load-bearing frame 102, and the outer wall of the load-bearing frame 102 is installed with a controller 103; the controller 103 is used for electrical connection and controlling the opening and closing state of the motor 205.

[0038] Working principle:

[0039] When positioning the LED diffusion plate during production, the LED diffusion plate is placed between the four vertical frames 213, and the spacing between the four vertical frames 213 is adjusted according to the size of the LED diffusion plate, and the motor 205 is started. The motor 205 starts to drive the synchronous rod 206 to rotate, and the synchronous rod 206 rotates to drive the spur gear 1 207 and the bevel gear 1 208 to rotate, and the spur gear 1 207 rotates to engage with the spur gear 2 210 to rotate, and the bevel gear 1 208 rotates to engage with the bevel gear 2 209 to rotate, and the spur gear 2 210 and the bevel gear 2 209 synchronously drive the bidirectional screw rod 1 203 and the bidirectional screw rod 2 204 to rotate, and the bidirectional screw rod 1 203 and the bidirectional screw rod 2 204 spirally drive the screw barrel frame 211 to adjust its position, so that the LED diffusion plate that needs to be processed and positioned can be clamped and positioned according to the specifications, which is suitable for four-corner positioning processing of LED diffusion plates of different specifications;

[0040] The height of the screw-shift frame 215 inside the vertical frame 213 can be adjusted by manually rotating the screw rod 214, so as to facilitate the clamping and positioning of the four corners of the LED diffusion plate.

[0041] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0042] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.

Claims

1. A positioning device for LED diffuser plate production, characterized in that: It comprises a production bench mechanism (1); the production bench mechanism (1) comprises a positioning processing table (101); the production bench mechanism (1) comprises a positioning clamping mechanism (2) installed on the positioning processing table (101); The positioning clamping mechanism (2) comprises a cross rail frame (201) fixedly mounted on the bottom wall of the positioning processing table (101), a shaft frame body (202) is provided in the middle of the cross rail frame (201), and the shaft frame body (202) is fixedly mounted on the bottom wall of the positioning processing table (101); A bidirectional screw rod 1 (203) and a bidirectional screw rod 2 (204) are rotatably mounted on the shaft frame body (202); The installation heights of the bidirectional screw rod 1 (203) and the bidirectional screw rod 2 (204) are different.

2. A positioning device for producing LED diffuser plates according to claim 1, characterized in that: A motor (205) is installed on the inner wall of the shaft frame body (202), a synchronization rod (206) is installed on the output end of the motor (205), and a spur gear 1 (207) and a helical gear 1 (208) are fixedly mounted on the outer wall of the synchronization rod (206).

3. A positioning device for producing LED diffuser plates according to claim 2, characterized in that: The helical gear 1 (208) is meshed with the helical gear 2 (209), and the helical gear 2 (209) is fixedly assembled on the outside of the bidirectional screw rod 2 (204).

4. A positioning device for producing LED diffuser plates according to claim 2, characterized in that: The spur gear 1 (207) meshes with the spur gear 2 (210), and the spur gear 2 (210) is fixedly assembled on the outside of the bidirectional screw rod 1 (203).

5. The positioning device for producing LED diffuser plates according to claim 1, characterized in that: The outer parts of the bidirectional screw rod 1 (203) and the bidirectional screw rod 2 (204) are both provided with a screw barrel frame (211) through a spiral transmission sleeve, and the screw barrel frame (211) is movably arranged on the inner side of the cross rail frame (201).

6. A positioning device for producing LED diffuser plates according to claim 5, characterized in that: A clamping frame (212) is fixedly mounted on one end of the outer side of the screw barrel frame (211), and a vertical frame (213) is fixedly mounted on one end of the inner side of the clamping frame (212).

7. A positioning device for producing LED diffuser plates according to claim 6, characterized in that: A screw rod (214) is rotatably mounted inside the vertical frame (213), and a screw shifting frame (215) is provided outside the screw rod (214) for helical transmission.

8. The positioning device for producing LED diffuser plates according to claim 1, characterized in that: A load-bearing frame (102) is fixedly mounted on the bottom wall of the positioning processing table (101), and a controller (103) is installed on the outer wall of the load-bearing frame (102).