Device for sucking funnel and two filter screens by using electromagnets
Through the electromagnet suction funnel and filter device, the suction of filters of various shapes is achieved by using magnetic inlays and magnetic permeable materials, which solves the problems of low efficiency and high cost of robot fixtures in the prior art, and improves the operation efficiency of robots and Equipment stability.
Patent Information
- Application Number
- CN202323594269.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-28
AI Technical Summary
Existing robot fixtures are inefficient and cost-effective when handling complex and tedious work, poor stability, difficult to maintain, and difficult to meet the absorption needs of multi-functional and different shapes of filters.
Design a device that uses an electromagnet to absorb funnel and two filters. Through the combination of magnetic inserts, circular electromagnets, induction plates and funnel welding ears, the circular and conical filters can be absorbed and contact is increased. The use of area and magnetic permeability materials, combined with sensors and limit rods, simplifies control and operation procedures.
It realizes efficient adsorption of filters and funnels of different shapes, improves robot efficiency, simplifies mechanism layout, and reduces cost and maintenance difficulties.
Smart Images
Figure CN222270334U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of robot suction, in particular to a device utilizing an electromagnet to suck a funnel and two filter screens. Background Art
[0002] With the rapid development and wide application of the robotics industry, more and more industries are using robots to replace manual labor to reduce costs. In the existing technical applications, robots are more often used to complete single, repetitive tasks. With the advancement of intelligence, the work and actions faced by robots will become more complex and cumbersome. The use of existing robot fixtures will lose the efficiency of the robot and greatly increase the cost. This solution has the disadvantages of high cost, relatively poor stability, and difficulty in maintenance. Therefore, a new fixture that merges the robot's actions and adopts a multi-functional fixture is proposed.
[0003] This solution innovatively proposes to embed magnetic parts, so that the conical shell also has extremely strong magnetism, so as to better realize the absorption of the conical filter screen, and realize the absorption function of various heterogeneous mesh structures. Welding ears are added to the funnel to increase the contact area, and the welding ears are adsorbed by magnets to realize the absorption of the funnel. Utility Model Content
[0004] The purpose of the utility model is to solve the problems that the use of existing robot clamps will lose the efficiency of the robot and greatly increase the cost, and the solution has the disadvantages of high cost, relatively poor stability, and difficulty in maintenance. A device using an electromagnet to absorb a funnel and two filter screens is proposed.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A device utilizing an electromagnet to absorb a funnel and two filter screens is designed, comprising an upper fixed plate, a middle fixed plate being installed at the lower part of the upper fixed plate, the middle fixed plate being composed of a cylinder base, a circular electromagnet, a magnet seat and an induction sheet, magnet seats being fixedly connected to the centers of the left and right sides of the cylinder base, a circular electromagnet being installed at the left rear part of the cylinder base, an induction sheet being installed at the lower part of the magnet seat, and magnet inlay modules being distributed below the cylinder base.
[0007] Preferably, the upper fixed plate is composed of a female end quick-change frame, a fixed seat plate, a guide shaft, a limit rod and a sensor module. The fixed seat plate is distributed on the upper part of the cylinder base. The four corners of the lower end of the fixed seat plate are movably connected to the cylinder base through the guide shaft. The female end quick-change frame and the sensor module are respectively installed on the upper center and the rear end right side of the fixed seat plate, and the left and right inner walls of the fixed seat plate are installed with limit rods.
[0008] Preferably, the magnet embedding module is composed of a circular magnet and a magnet embedding piece, the circular magnet is embedded inside the magnet embedding piece, and the magnet embedding piece is in the shape of an arc with a round bottom.
[0009] Preferably, the lower parts of the circular electromagnet and the induction sheet are magnetically connected to the funnel welding ear, and the inner end of the funnel welding ear is fixedly connected to the funnel body.
[0010] Preferably, the funnel body and the funnel welding ear together constitute a funnel assembly.
[0011] The utility model proposes a device using an electromagnet to absorb a funnel and two filter screens, which has the following beneficial effects:
[0012] Through the coordination among the inlaid magnet, the circular electromagnet, the induction sheet, the funnel body and the funnel welding ear, the adsorption effect of the inlaid magnet can realize the absorption of the circular filter and the conical filter, realizing the two-in-one adsorption function. The inlaid magnet has four built-in center magnets and uses the magnetic conductive material as the conical outer shell, which fits the shape of the conical filter more closely and realizes the absorption function of the conical filter. The funnel welding ear increases the contact area with the circular electromagnet to realize the absorption of the funnel. At the same time, the sensor is used to detect whether the robot fixture reaches the specified position. At the same time, the limit rod is designed to limit the position to prevent the fixture from having too large a stroke. One fixture can realize the absorption of filters and funnels of different shapes, which simplifies the control and operation process, improves the efficiency of the robot, and simplifies the mechanism to make the layout of the robot more compact and reasonable. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the upper fixing plate of the utility model;
[0015] Figure 3 It is a structural schematic diagram of the middle fixed plate of the utility model;
[0016] Figure 4 It is a structural schematic diagram of the magnet embedding module in the utility model;
[0017] Figure 5 It is a schematic diagram of the combined structure of the middle fixed plate and the funnel body in the utility model.
[0018] In the figure: 1. upper fixed plate, 21. female end quick change frame, 22. fixed seat plate, 23. guide shaft, 24. limit rod, 25. sensor module, 2. middle fixed plate, 31. cylinder seat plate, 32. round electromagnet, 33. magnet seat, 34. sensor sheet, 3. magnet inlay module, 41. round magnet, 42. magnet inlay, 51. funnel body, 52. funnel welding ear. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings:
[0020] Embodiment 1:
[0021] Refer to the attached Figure 1-5 In the present embodiment, a device utilizing an electromagnet to absorb a funnel and two filter screens comprises an upper fixed plate 1, a middle fixed plate 2 is installed at the lower part of the upper fixed plate 1, the middle fixed plate 2 is composed of a cylinder base 31, a circular electromagnet 32, a magnet seat 33 and an induction sheet 34, magnet seats 33 are fixedly connected to the centers of the left and right sides of the cylinder base 31, a circular electromagnet 32 is installed at the left rear part of the cylinder base 31, an induction sheet 34 is installed at the lower part of the magnet seat 33, a magnet inlay module 3 is distributed below the cylinder base 31, when the electromagnet 32 is energized, the funnel welding ear is absorbed by the magnet seat 33 to lift the funnel.
[0022] Through the cooperation among the embedded magnet 42, the circular electromagnet 32, the induction sheet 34, the funnel body 51 and the funnel welding ear 52, the adsorption effect of the embedded magnet 42 can realize the absorption of the circular filter and the conical filter, realizing a two-in-one absorption function. The embedded magnet 42 has four built-in center magnets 41 and uses magnetic conductive material as a conical outer shell, which fits the shape of the conical filter more closely and realizes the absorption function of the conical filter. The funnel welding ear 52 increases the contact area with the circular electromagnet 32 to absorb the funnel. At the same time, a sensor is used to detect whether the robot fixture has reached the specified position. At the same time, a limit rod 24 is designed to limit the position to prevent the fixture from having too large a stroke. Using one fixture, the absorption of filters and funnels of different shapes can be realized, which simplifies the control and operation process, improves the efficiency of the robot, and simplifies the structure to make the layout of the robot more compact and reasonable.
[0023] Refer to the attached Figure 1-5In this embodiment, the upper fixed plate 1 is composed of a female end quick-change frame 21, a fixed seat plate 22, a guide shaft 23, a limit rod 24 and a sensor module 25. The fixed seat plate 22 is distributed on the upper part of the cylinder base 31. The four corners of the lower end of the fixed seat plate 22 are movably connected to the cylinder base 31 through the guide shaft 23. The female end quick-change frame 21 and the sensor module 25 are respectively installed at the upper center and the right side of the rear end of the fixed seat plate 22. The inner walls on both sides of the fixed seat plate 22 are both installed with limit rods 24. The female end The quick-change frame 21 is fixed above the fixed seat plate 22 and is fixed with the male quick-change clamp on the robot arm to realize the extraction of the entire fixture. The guide shaft 23 is fixed below the fixed seat plate 22, and the lower end is connected to the middle fixed plate 2. A spring is installed in the middle. The guide shaft 23 is installed below the fixed seat plate 22 and can be adjusted in distance through a threaded connection to control the stroke of the middle fixed plate 2 to prevent overpressure. The sensor module 25 is installed on the side of the fixed seat plate 22 to detect whether the fixture has reached the specified position.
[0024] Refer to the attached Figure 1-5 : In this embodiment, the magnet embedding module 3 is composed of a circular magnet 41 and a magnet embedding part 42. The circular magnet 41 is embedded in the inside of the magnet embedding part 42. The magnet embedding part 42 is in the shape of an arc and has a round bottom. There are 4 circular magnets 41 distributed inside the magnet embedding part 42. The magnet embedding part 42 is made of magnetic conductive material by welding and has an arc shape, which can better fit the conical filter mesh. The bottom is a round bottom to achieve the absorption of the circular filter mesh.
[0025] Refer to the attached Figure 1-5 In this embodiment, the lower part of the circular electromagnet 32 and the induction sheet 34 is magnetically connected to the funnel welding ear 52, and the inner end of the funnel welding ear 52 is fixedly connected to the funnel body 51. The funnel body 51 and the funnel welding ear 52 constitute a funnel assembly. The funnel welding ear 52 is welded on both sides of the funnel body 51. The circular electromagnet 32 and the magnet seat 33 generate suction on the funnel welding ear 52 to achieve overall suction of the funnel.
[0026] Working principle:
[0027] When the device utilizing electromagnets to absorb the funnel and two kinds of filters is needed, the user can assemble the overall structure as shown in the figure. During the assembly process, the guide shaft 23 is used to realize the connection between the fixed seat plate 22 and the cylinder seat plate 31. The adsorption of the circular filter and the conical filter is realized through the adsorption effect of the inlaid magnet 42, thereby realizing a two-in-one adsorption function. The inlaid magnet 42 has four built-in center magnets 41 and uses magnetic conductive material as a conical outer shell, which fits the shape of the conical filter more closely, thereby realizing the adsorption function of the conical filter. The funnel welding ear 52 increases the contact area with the circular electromagnet 32, thereby realizing the adsorption of the funnel. At the same time, a sensor is used to detect whether the robot fixture has reached the specified position. At the same time, a limit rod 24 is designed to limit the position to prevent the fixture from having too large a stroke. Using one fixture, the adsorption of filters and funnels of different shapes can be realized, thereby simplifying the control and operation process, improving the efficiency of the robot, and simplifying the mechanism, thereby making the layout of the robot more compact and reasonable.
[0028] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A device for using an electromagnet to suck a funnel and two filter screens, comprising an upper fixing plate (1), characterized in that: A middle fixing plate (2) is installed at the lower part of the upper fixing plate (1), and the middle fixing plate (2) is composed of a cylinder base (31), a circular electromagnet (32), a magnet seat (33) and an induction sheet (34). The centers of the left and right sides of the cylinder base (31) are fixedly connected with a magnet seat (33). A circular electromagnet (32) is installed at the left side of the rear of the cylinder base (31), and an induction sheet (34) is installed at the lower part of the magnet seat (33). A magnet inlay module (3) is distributed below the cylinder base (31).
2. The device for using an electromagnet to suck a funnel and two filter screens according to claim 1, characterized in that: The upper fixed plate (1) is composed of a female end quick-change frame (21), a fixed seat plate (22), a guide shaft (23), a limit rod (24) and a sensor module (25); the fixed seat plate (22) is distributed on the upper part of the cylinder base (31); the four corners of the lower end of the fixed seat plate (22) are movably connected to the cylinder base (31) through the guide shaft (23); the female end quick-change frame (21) and the sensor module (25) are respectively installed at the upper center and the right side of the rear end of the fixed seat plate (22); and the limit rods (24) are installed on the inner walls of the left and right sides of the fixed seat plate (22).
3. The device for using an electromagnet to suck a funnel and two filter screens according to claim 1, characterized in that: The magnet embedding module (3) is composed of a circular magnet (41) and a magnet embedding piece (42); the circular magnet (41) is embedded in the magnet embedding piece (42); the magnet embedding piece (42) is in the shape of an arc and has a round bottom.
4. The device for using an electromagnet to suck a funnel and two filter screens according to claim 1, characterized in that: The lower parts of the circular electromagnet (32) and the induction sheet (34) are magnetically connected to the funnel welding ear (52), and the inner end of the funnel welding ear (52) is fixedly connected to the funnel body (51).
5. The device for using an electromagnet to suck a funnel and two filter screens according to claim 4, characterized in that: The funnel body (51) and the funnel welding ear (52) together form a funnel assembly.