Electric power pipe cutting device for electric power design
By introducing vacuum cleaner components and automated limiting mechanisms into the power pipe cutting device, the problems of dust drifting and operational labor are solved, and effective dust cleaning and operational efficiency are achieved.
Patent Information
- Application Number
- CN202420606888.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing power pipe cutting device lacks vacuum components, which causes dust to drift during the cutting process, endangering the health of the staff, and the limiting mechanism is time-consuming and labor-intensive, and has poor practicality.
A power tube cutting device including a cutting table, a supporting back plate, a rectangular through cavity, a debris collection box and a power tube body is designed, equipped with a cutting assembly and a vacuum cleaner assembly for cutting through the cutting assembly. The electric telescopic rod and drive motor realize automatic cutting. The vacuum cleaner component generates negative pressure to suck dust through the vacuum cleaner box and pulley, and combines the transmission belt and driven shaft to achieve effective dust cleaning.
The suction and treatment of most dust during the cutting process is realized, avoiding the harm of dust drifting to the staff, and the operation labor intensity is reduced through the automated limiting mechanism, improving operation efficiency and practicality.
Smart Images

Figure CN222270442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power pipe cutting, in particular to a power pipe cutting device used in power design. Background Art
[0002] The power pipe is a product that is hot-dip-coated with PE (modified polyethylene) or coated inside and outside with epoxy resin. It has excellent corrosion resistance. During the power design and construction process, a cutting device is required to cut the power pipe to the required length.
[0003] Publication number "CN217915584U" provides an electric pipe cutting device for electric power design. The electric pipe is passed through the interior of a limiting mechanism and one end of the electric pipe is placed on the top of a support frame. After placement, the hydraulic telescopic shaft is manually opened to move the movable frame to move the electric pipe. After movement, the cutting machine is manually controlled to cut the electric pipe at one time.
[0004] However, the above technical solutions and the prior art have the following defects:
[0005] Although the power pipe cutting device can cut the power pipe, since there is no corresponding dust suction component, the dust generated during the cutting process of the power pipe will float around. If the dust is not dealt with in time, it will harm the respiratory health of surrounding workers. In addition, the limiting mechanism in the power pipe cutting device is time-consuming and labor-intensive in actual use, and its practicality is poor. Utility Model Content
[0006] The purpose of the utility model is to provide an electric power pipe cutting device for electric power design to solve the problems raised in the above-mentioned background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A power pipe cutting device for power design comprises a cutting table, a supporting back plate, a rectangular through cavity, a debris collection box and a power pipe body, wherein a debris collection box is placed below the cutting table, a supporting back plate is fixedly connected to the rear side of the upper end surface of the cutting table, the power pipe body is placed on the upper end surface of the cutting table, a rectangular through cavity is opened on the right side of the upper end surface of the cutting table, a cutting assembly for cutting the power pipe body is arranged in front of the supporting back plate, a dust suction assembly is arranged on the upper end surface of the cutting assembly, and the dust suction assembly is used to suck most of the dust generated during the cutting process to prevent the dust from floating around and damaging the respiratory health of the workers.
[0009] Preferably, the cutting assembly includes a cutting blade, a support plate, a connecting frame, a first electric telescopic rod, a driving motor and a driving shaft. The first electric telescopic rod is installed on the upper surface of the support back plate, the connecting frame is installed on the lower end of the first electric telescopic rod, the lower end of the connecting frame is connected to the support plate, the driving motor is installed on the lower end surface of the support plate, the driving shaft is installed on the right end of the driving motor, and the cutting blade is installed on the right end of the driving shaft.
[0010] Preferably, the dust suction assembly includes a dust suction box, dust suction blades, a driving pulley, a driven pulley, a driven shaft and a stabilizing bracket, the upper end surface of the support plate is fixedly connected to the dust suction box, a stabilizing bracket is installed on the right side of the dust suction box, a driven shaft is installed inside the stabilizing bracket, the dust suction blades are installed on the left end of the driven shaft, a driven pulley is provided on the right end of the driven shaft, and a driving pulley is provided on the left side of the annular side surface of the driving shaft.
[0011] Preferably, a rear baffle is fixedly connected to the rear side of the upper end surface of the cutting table, a support seat is fixedly connected to the front side of the upper end surface of the cutting table, a second electric telescopic rod is installed on the front end surface of the support seat, and a positioning push plate is installed on the rear end of the second electric telescopic rod.
[0012] Preferably, a limiting rod is provided on the rear side of the upper end surface of the connecting frame, a blocking ring is provided on the upper side of the annular side surface of the limiting rod, and the connecting frame is concave in shape.
[0013] Preferably, a protective mesh plate is installed on the right end face of the dust box, a discharge hose is connected to the left end of the dust box, and the discharge hose outlet is connected to the external filter dust collector inlet, and the discharge hose is made of a corrugated hose.
[0014] Preferably, an annular blocking cover is installed on the left end surface of the stabilizing support, a limiting ring is provided on the annular side surface of the driven shaft, and a transmission belt is provided between the driving pulley and the driven pulley.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. In the process of electric power design and construction, the second electric telescopic rod drives the positioning push plate to move backward to clamp and fix the electric power pipe body, so as to avoid displacement of the electric power pipe body during cutting. By starting the driving motor and controlling the first electric telescopic rod to extend, the driving motor drives the cutting blade to rotate through the driving shaft, and the first electric telescopic rod drives the cutting blade to move downward together through the connecting frame, the support plate, the driving motor and the driving shaft, so that the rotating cutting blade moves downward to cut the electric power pipe body to the required length. In addition, this structure saves time and effort during operation, and reduces the labor intensity of the staff;
[0017] 2. In this invention, when the driving motor drives the cutting blade to rotate through the driving shaft, the driving shaft will drive the driving pulley to rotate together, so that the driving pulley drives the dust suction fan blade to rotate together through the transmission belt, the driven rotation and the driven shaft, so that negative pressure is generated inside the dust suction box to suck in most of the dust, thereby preventing the dust generated in the cutting process from floating around without being dealt with in time and damaging the respiratory health of the staff. The invention has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0019] Figure 2 It is a structural diagram of the cutting component and the dust collecting component in the utility model;
[0020] Figure 3 It is a front cross-sectional view of the cutting component and the dust collecting component in the utility model;
[0021] Figure 4 It is a partial structural diagram of the cutting component and the dust collecting component in the utility model;
[0022] Figure 5 This is a structural diagram of the support plate, the connecting frame and the limiting rod in the utility model;
[0023] Figure 6 for Figure 3 A partial enlarged view of .
[0024] In the figure: 1. cutting table; 2. supporting back plate; 3. cutting assembly; 31. cutting blade; 32. supporting plate; 33. connecting frame; 34. limiting rod; 341. blocking ring; 35. first electric telescopic rod; 36. rear baffle; 37. positioning push plate; 38. second electric telescopic rod; 39. supporting seat; 311. driving motor; 312. driving shaft; 4. dust suction assembly; 41. protective mesh plate; 42. dust suction box; 43. discharge hose; 44. dust suction fan blade; 45. driving pulley; 46. driven pulley; 461. transmission belt; 47. driven shaft; 471. limiting ring; 48. stabilizing support frame; 481. annular cover; 5. rectangular through cavity; 6. debris collection box; 7. power pipe body. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-6, the utility model provides a technical solution:
[0027] Embodiment 1:
[0028] A power pipe cutting device for power design comprises a cutting table 1, a supporting back plate 2, a rectangular through cavity 5, a debris collection box 6 and a power pipe body 7. The debris collection box 6 is placed under the cutting table 1, and the debris collection box 6 will collect the debris falling through the rectangular through cavity 5. The rear side of the upper end surface of the cutting table 1 is fixedly connected with the supporting back plate 2, and the supporting back plate 2 is connected to the cutting table 1 by welding. The supporting back plate 2 will support the first electric telescopic rod 35. The power pipe body 7 is placed on the upper end surface of the cutting table 1. A rectangular through cavity 5 is opened on the right side of the upper end surface of the cutting table 1. The front and rear widths of the rectangular through cavity 5 are greater than the diameter of the cutting blade 31. The rectangular through cavity 5 not only avoids contact between the cutting blade 31 and the cutting table 1, but also facilitates the cutting blade 31 to extend downward into the inside of the cutting table 1 for a certain distance to completely cut off the power pipe body 7.
[0029] A cutting assembly 3 for cutting the power pipe body 7 is arranged in front of the supporting back plate 2, and a dust suction assembly 4 is arranged on the upper end face of the cutting assembly 3, and the dust suction assembly 4 is used to suck most of the dust generated during the cutting process to prevent the dust from floating around and damaging the respiratory health of the staff. A control panel is installed on the right side of the front end face of the cutting table 1, and the control panel is connected to the first electric telescopic rod 35, the second electric telescopic rod 38 and the driving motor 311 through wires. The control panel facilitates the staff to control the first electric telescopic rod 35, the second electric telescopic rod 38 and the driving motor 311 respectively. Since the internal detailed structure and working principle of the control panel are relatively mature technologies in the prior art, they will not be elaborated here.
[0030] The cutting assembly 3 includes a cutting blade 31, a support plate 32, a connecting frame 33, a first electric telescopic rod 35, a driving motor 311 and an active shaft 312. The upper end surface of the support back plate 2 is equipped with a first electric telescopic rod 35. When working, the first electric telescopic rod 35 drives the connecting frame 33 to move up and down. The lower end of the first electric telescopic rod 35 is equipped with a connecting frame 33. The connecting frame 33 is concave in shape. The concave connecting frame 33 drives the support plate 32 to move up and down. The lower end of the connecting frame 33 is connected to a supporting The support plate 32 is connected to the connecting frame 33 and the dust box 42 by welding. The support plate 32 supports the driving motor 311 and the dust box 42. The driving motor 311 is installed on the lower end surface of the support plate 32. The driving motor 311 drives the driving shaft 312 to rotate when working. The driving shaft 312 is installed on the right end of the driving motor 311. The driving shaft 312 is connected to the driving pulley 45 by welding. The driving shaft 312 drives the driving pulley 45 and the cutting blade 31 to rotate.
[0031] A cutting blade 31 is installed at the right end of the driving shaft 312. The radius of the cutting blade 31 is larger than the diameter of the power pipe body 7. The cutting blade 31 will cut the power pipe body 7 when it rotates and moves downward. The cutting blade 31 is a detachable structure. The detachable cutting blade 31 is convenient for replacement at a later time. A rear baffle 36 is fixedly connected to the rear side of the upper end surface of the cutting table 1. Two groups of rear baffles 36 are fixedly connected, and the two groups of rear baffles 36 have the same specifications. The rear baffle 36 is connected to the cutting table 1 by welding. The rear baffle 36 will block and limit the rear side of the annular side surface of the power pipe body 7. A support seat 39 is fixedly connected to the front side of the upper end surface of the cutting table 1. The support seat 39 is connected to the cutting table 1 by welding. Two groups of support seats 39 are fixedly connected, and the two groups of support seats 39 have the same specifications. The support seat 39 will support the second electric telescopic rod 38.
[0032] A second electric telescopic rod 38 is installed on the front end surface of the support seat 39. Two sets of the second electric telescopic rod 38 are installed, and the specifications of the two sets of second electric telescopic rods 38 are the same. When working, the two sets of second electric telescopic rods 38 will drive the two sets of positioning push plates 37 to move forward and backward, so as to clamp and fix or loosen the power pipe body 7 placed on the upper end surface of the cutting table 1. A positioning push plate 37 is installed on the rear end of the second electric telescopic rod 38. Two sets of positioning push plates 37 are installed, and the specifications of the two sets of positioning push plates 37 are the same. When the positioning push plates 37 move backward, they will clamp the power pipe body 7 The limiting rod 34 is fixed at the rear side of the upper end surface of the connecting frame 33, and the limiting rod 34 is connected to the connecting frame 33 by welding. The limiting rod 34 will limit the connecting frame 33 to prevent the connecting frame 33 from shaking or deflecting during the lifting and lowering process. A blocking ring 341 is provided on the upper side of the annular side surface of the limiting rod 34, and the blocking ring 341 is connected to the limiting rod 34 by welding. The blocking ring 341 will limit the downward movement range of the limiting rod 34, thereby preventing the cutting blade 31 from moving downward excessively and causing the driving motor 311 to contact the power pipe body 7.
[0033] Embodiment 2:
[0034] On the basis of the first embodiment, in this embodiment, the driving shaft 312 drives the driving pulley 45 to rotate together, so that the driving pulley 45 drives the dust suction fan blade 44 to rotate together through the transmission belt 461, the driven rotation and the driven shaft 47, so that negative pressure is generated inside the dust suction box 42 to suck in most of the dust, thereby preventing the dust generated during the cutting process from floating around without being dealt with in time and damaging the respiratory health of the staff.
[0035] The dust collection assembly 4 includes a dust collection box 42, dust collection blades 44, a driving pulley 45, a driven pulley 46, a driven shaft 47 and a stabilizing bracket 48. The upper end surface of the support plate 32 is fixedly connected to the dust collection box 42, the dust collection box 42 will support the stabilizing bracket 48, a stabilizing bracket 48 is installed on the right side of the dust collection box 42, the stabilizing bracket 48 will support the driven shaft 47, a driven shaft 47 is installed inside the stabilizing bracket 48, the driven shaft 47 is connected to the limiting ring 471 and the driven pulley 46 by welding, the driven shaft 47 will drive the dust collection blades 44 to rotate, the dust collection blades 44 are installed on the left end of the driven shaft 47, when the dust collection blades 44 rotate, negative pressure is generated inside the dust collection box 42 to suck the dust and air around the right side, a driven pulley 46 is provided on the right end of the driven shaft 47, the driven pulley 46 will drive the driven shaft 47 to rotate.
[0036] A driving pulley 45 is arranged on the left side of the annular side of the driving shaft 312, and a transmission belt 461 is arranged between the driving pulley 45 and the driven pulley 46. The driving pulley 45 drives the driven pulley 46 to rotate through the transmission belt 461. A protective mesh plate 41 is installed on the right end face of the dust box 42. The protective mesh plate 41 is a detachable structure. The detachable protective mesh plate 41 not only protects the right end face of the dust box 42, but also facilitates disassembly and cleaning at a later time. A discharge hose 43 is connected to the left end of the dust box 42, and the outlet of the discharge hose 43 is connected to the external filter. The dust collector inlet is connected, and the discharge hose 43 is made of a corrugated hose. The discharge hose 43 made of a corrugated hose will not only guide the dust discharged from the dust box 42 to the outside filter dust collector for filtration, but also has many characteristics such as good flexibility, light weight, corrosion resistance, fatigue resistance, high and low temperature resistance, etc. An annular baffle 481 is installed on the left end face of the stabilizing bracket 48, and a limiting ring 471 is set on the annular side of the driven shaft 47. The annular baffle 481 and the limiting ring 471 prevent the driven shaft 47 from displacement or shaking during rotation.
[0037] Working principle: During the process of electric power design and construction, the electric power pipe body 7 needs to be cut to the required length. The staff first places the electric power pipe body 7 to be cut horizontally on the upper end surface of the cutting table 1. During this process, the electric power pipe body 7 needs to be leaned against the front end surface of the rear baffle 36, and the part of the electric power pipe body 7 to be cut is aligned directly below the cutting blade 31 and remains motionless. Then another staff member controls the two sets of second electric telescopic rods 38 to extend through the control panel, so that the two sets of second electric telescopic rods 38 drive the two sets of positioning push plates 37 to move backward to the electric power. The tube body 7 is clamped and fixed to prevent the electric tube body 7 from being displaced during the cutting process; then the driving motor 311 is started through the control panel and the first electric telescopic rod 35 is controlled to extend. During this process, the driving motor 311 drives the cutting blade 31 to rotate through the driving shaft 312, and the first electric telescopic rod 35 drives the support plate 32 to move downward through the connecting frame 33, so that the support plate 32 drives the cutting blade 31 to move downward together through the driving motor 311 and the driving shaft 312, so that the rotating cutting blade 31 moves downward to the electric The power pipe body 7 is cut off. When the power pipe body 7 is cut off, the first electric telescopic rod 35 is controlled to retract, so that the support plate 32 drives the cutting blade 31 to move upward to the original position through the driving motor 311 and the driving shaft 312. At this time, the two sets of second electric telescopic rods 38 are controlled to retract, so that the two sets of second electric telescopic rods 38 can drive the two sets of positioning push plates 37 to move forward, so that the staff can take away the cut power pipe body 7; at the same time, the driving shaft 312 will drive the driving pulley 45 to rotate together, so that the driving pulley 45 passes The transmission belt 461 drives the driven rotation, and the driven pulley 46 will drive the dust suction fan blades 44 to rotate together through the driven shaft 47. At this time, negative pressure will be generated inside the dust suction box 42 and most of the dust on the right side will be sucked in through the protective mesh plate 41. The sucked dust will be blown to the outside through the discharge hose 43 to the inside of the filter dust collector for filtration, thereby preventing the dust generated during the cutting process from floating around and not being dealt with in time, which will damage the respiratory health of the staff. When the power pipe body 7 has been completely cut, the staff only needs to turn off the drive motor 311.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electric power pipe cutting device for electric power design, comprising a cutting table (1), a supporting back plate (2), a rectangular through cavity (5), a debris collection box (6) and an electric power pipe body (7), characterized in that: A debris collection box (6) is placed below the cutting table (1); a support back plate (2) is fixedly connected to the rear side of the upper end surface of the cutting table (1); an electric power pipe body (7) is placed on the upper end surface of the cutting table (1); and a rectangular through cavity (5) is opened on the right side of the upper end surface of the cutting table (1); A cutting assembly (3) for cutting the power pipe body (7) is arranged in front of the support back plate (2), and a dust suction assembly (4) is arranged on the upper end surface of the cutting assembly (3). The dust suction assembly (4) is used to suck most of the dust generated during the cutting process to prevent the dust from floating around and damaging the respiratory health of the workers.
2. The power tube cutting device for power design according to claim 1, characterized in that: The cutting assembly (3) comprises a cutting blade (31), a support plate (32), a connecting frame (33), a first electric telescopic rod (35), a driving motor (311) and a driving shaft (312); the first electric telescopic rod (35) is mounted on the upper end surface of the support back plate (2); the connecting frame (33) is mounted on the lower end of the first electric telescopic rod (35); the supporting plate (32) is connected to the lower end of the connecting frame (33); the driving motor (311) is mounted on the lower end surface of the supporting plate (32); the driving shaft (312) is mounted on the right end of the driving motor (311); and the cutting blade (31) is mounted on the right end of the driving shaft (312).
3. The power tube cutting device for power design according to claim 2, characterized in that: The dust collection assembly (4) comprises a dust collection box (42), a dust collection blade (44), a driving pulley (45), a driven pulley (46), a driven shaft (47) and a stabilizing bracket (48); the upper end surface of the support plate (32) is fixedly connected with the dust collection box (42); a stabilizing bracket (48) is installed on the right side of the dust collection box (42); a driven shaft (47) is installed inside the stabilizing bracket (48); a dust collection blade (44) is installed on the left end of the driven shaft (47); a driven pulley (46) is arranged on the right end of the driven shaft (47); and a driving pulley (45) is arranged on the left side of the annular side surface of the driving shaft (312).
4. The power tube cutting device for power design according to claim 1, characterized in that: A rear baffle (36) is fixedly connected to the rear side of the upper end surface of the cutting table (1), a support seat (39) is fixedly connected to the front side of the upper end surface of the cutting table (1), a second electric telescopic rod (38) is installed on the front end surface of the support seat (39), and a positioning push plate (37) is installed on the rear end of the second electric telescopic rod (38).
5. The power tube cutting device for power design according to claim 2, characterized in that: A limiting rod (34) is arranged at the rear side of the upper end surface of the connecting frame (33), a blocking ring (341) is arranged at the upper side of the annular side surface of the limiting rod (34), and the connecting frame (33) is concave in shape.
6. The power tube cutting device for power design according to claim 3, characterized in that: The right end surface of the dust collection box (42) is provided with a protective mesh plate (41), the left end of the dust collection box (42) is connected with a discharge hose (43), and the outlet of the discharge hose (43) is connected with the inlet of an external filter dust collector, and the material of the discharge hose (43) is a corrugated hose.
7. The power tube cutting device for power design according to claim 3, characterized in that: The left end surface of the stabilizing support frame (48) is provided with an annular blocking cover (481), the annular side surface of the driven shaft (47) is provided with a limiting ring (471), and a transmission belt (461) is provided between the driving pulley (45) and the driven pulley (46).