Spraying device for bridge maintenance

By designing a sprinkler that can rotate and protrude, the problem of difficulty in spraying the sides of the bridge beam sheet in the prior art is solved, and comprehensive spraying maintenance on the sides of the bridge beam sheet is achieved, improving the maintenance effect.

CN222270703UActive Publication Date: 2024-12-31CHINA RAILWAY FIRST GRP SECOND ENG CO LTD
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Patent Information

Application Number
CN202323610006.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-31
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing spraying device for prefabricated bridge beam fields is difficult to effectively spray the sides of the bridge beam sheet, resulting in poor maintenance results.

Method used

A spray device for bridge maintenance is designed, and the nozzle is penetrated through the side wall of the base and is slidly connected to the base. The nozzle is rotated and extended through the driving mechanism, and the side wall can be sprayed upward from the bottom of the bridge beam sheet. Ensure that the sides are fully maintained.

Benefits of technology

The maintenance effect of bridge beam sheets is improved, the spray coverage on the sides of the bridge is ensured, and the comprehensiveness and effectiveness of maintenance is enhanced.

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  • Figure CN222270703U_ABST
    Figure CN222270703U_ABST
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Abstract

The utility model relates to the technical field of bridge maintenance, and provides a spraying device for bridge maintenance, which comprises a base and a water pipe arranged in the base, the water pipe is provided with a water inlet end and a water outlet end, and the water inlet end and the water outlet end are both positioned on the outer side of the base; the branch pipe is arranged on the water pipe and communicated with the water pipe; the spray pipe is communicated with the branch pipe, penetrates through the side wall of the base and is in sliding connection with the side wall of the base; the first driving mechanism is arranged in the cavity, the first driving mechanism is in transmission connection with the spraying pipe, and the first driving mechanism is used for driving the spraying pipe to rotate; and the second driving mechanism is arranged in the cavity, is in transmission connection with the spraying pipe and is used for driving the spraying pipe to extend out of the side wall of the base. According to the technical scheme, the problem that in the prior art, when the bridge piece is sprayed, the side face of the bridge piece cannot be effectively sprayed and maintained is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge maintenance, and specifically to a spray device for bridge maintenance. Background Art

[0002] The manufacturing and processing of prestressed beams for bridge projects in most infrastructure projects are usually completed in a centralized prefabrication yard. The prefabricated bridge beams need to undergo daily spray maintenance to ensure their quality.

[0003] The existing bridge maintenance spraying device used in the bridge prefabricated beam yard usually sprays from the top surface of the bridge beam. However, when the bridge beam is sprayed in the above manner, the side surface of the bridge beam cannot be effectively sprayed and maintained.

[0004] Therefore, this area needs a new spraying device for bridge maintenance. Utility Model Content

[0005] The utility model provides a spraying device for bridge maintenance, which solves the problem in the related art that when spraying bridge beams, the side surfaces of the bridge beams cannot be effectively sprayed and maintained.

[0006] The technical solution of the utility model is as follows:

[0007] A spraying device for bridge maintenance, comprising:

[0008] A base having a cavity therein;

[0009] A water pipe is arranged in the base, the water pipe has a water inlet end and a water outlet end, and the water inlet end and the water outlet end are both located outside the base;

[0010] A branch pipe is arranged on the water pipe, the branch pipe is connected with the water pipe, and a first valve is arranged on the branch pipe;

[0011] A nozzle, connected to the branch pipe, the nozzle passes through the side wall of the base and is slidably connected to the side wall of the base;

[0012] A first driving mechanism is disposed in the cavity, the first driving mechanism is drivingly connected to the nozzle, and the first driving mechanism is used to drive the nozzle to rotate;

[0013] A second driving mechanism is disposed in the cavity, the second driving mechanism is drivingly connected to the nozzle, and the second driving mechanism is used to drive the nozzle to extend out of the side wall of the base;

[0014] A controller is disposed in the base, and the first valve, the first driving mechanism and the second driving mechanism are all electrically connected to the controller.

[0015] Preferably, the water pipe further comprises:

[0016] There are two connecting pieces, which are respectively arranged at the water inlet end and the water outlet end, and the water pipe is connected with the water pipe of another group of spray devices through the connecting pieces.

[0017] Preferably, the branch pipe comprises:

[0018] a pipe body, one end of which is in communication with the side wall of the water pipe, and the first valve is disposed on the pipe body;

[0019] The telescopic cylinder has one end connected to the end of the tube body away from the water pipe, and the other end connected to the end of the nozzle. When the second driving mechanism drives the nozzle to extend out of the side wall of the base, the telescopic cylinder extends accordingly.

[0020] Preferably, the nozzle has a water outlet, and the water outlet is opened on the circumferential side wall of the nozzle away from the telescopic tube.

[0021] Preferably, the first driving mechanism comprises:

[0022] A rack, slidably disposed in the base;

[0023] a gear, disposed on the nozzle, the gear meshing with the rack;

[0024] The first driver is arranged in the base, the driving end of the first driver is connected to the side wall of the rack, and the first driver drives the rack to slide, so that the gear drives the nozzle to rotate.

[0025] Preferably, the second driving mechanism comprises:

[0026] A bidirectional lead screw is rotatably disposed in the base;

[0027] A movable plate is threadedly connected to the bidirectional lead screw, and the movable plate is rotatably connected to the tube body of the nozzle; a baffle is provided on the tube body of the nozzle, and the movable plate abuts against the baffle;

[0028] A driving assembly is arranged in the base, and the driving assembly is used to drive the bidirectional lead screw to rotate.

[0029] Preferably, it also includes:

[0030] A cover plate, arranged on the base;

[0031] There are multiple pads, which are evenly spaced on the cover plate and used to place bridge beams.

[0032] Preferably, it also includes:

[0033] A water collecting tank is arranged on both sides of the outer wall of the base;

[0034] A filter screen is arranged in the water collecting tank;

[0035] The water outlet circular pipe is arranged on the water collecting tank, and the water outlet circular pipe is located at the lower part of the filter screen.

[0036] Preferably, it also includes:

[0037] A pressure sensor is arranged on the water pipe and located at one side of the water inlet end. The pressure sensor is used to detect the water pressure in the water pipe. The pressure sensor is electrically connected to the controller.

[0038] The beneficial effects of the utility model are:

[0039] 1. The utility model is a spray device for spraying and curing the side of a bridge beam, which adopts a method of spraying the side wall of the bridge beam from the bottom of the bridge beam upwards for curing, thereby improving the curing effect of the bridge beam. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0041] Figure 1 This is a schematic diagram of the internal structure of the base of the utility model;

[0042] Figure 2 This is a top view of the base of the utility model;

[0043] Figure 3 A schematic diagram of the structure of a bridge beam piece added to the spray device of the utility model;

[0044] Figure 4 This is a schematic diagram of the cover structure of the utility model.

[0045] In the figure, 1, base; 2, cavity; 3, pressure sensor; 4, water pipe; 5, second drive mechanism; 501, bidirectional screw; 502, moving plate; 503, motor; 504, first bevel gear; 505, second bevel gear; 6, nozzle; 7, telescopic cylinder; 8, first valve; 9, first drive mechanism; 901, rack; 902, first driver; 903, gear; 10, connector; 11, cover plate; 12, water collecting trough; 13, filter screen; 14, water outlet; 15, water outlet circular pipe; 16, baffle; 17, branch pipe; 18, bridge beam; 19, pad. DETAILED DESCRIPTION

[0046] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0047] like Figures 1 to 4 As shown, this embodiment proposes a spray device for bridge maintenance, including: a base 1, the base 1 has a cavity 2 inside; a water pipe 4, which is arranged in the base 1, the water pipe 4 has a water inlet end and a water outlet end, and the water inlet end and the water outlet end are both located outside the base 1; a branch pipe 17, which is arranged on the water pipe 4, the branch pipe 17 is connected to the water pipe 4, and a first valve 8 is arranged on the branch pipe 17; a nozzle 6, which is connected to the branch pipe 17, the nozzle 6 passes through the side wall of the base 1 and is slidably connected to the side wall of the base 1; a first driving mechanism 9, which is arranged in the cavity 2, the first driving mechanism 9 is transmission-connected to the nozzle 6, and the first driving mechanism 9 is used to drive the nozzle 6 to rotate; a second driving mechanism 5, which is arranged in the cavity 2, the second driving mechanism 5 is transmission-connected to the nozzle 6, and the second driving mechanism 5 is used to drive the nozzle 6 to extend out of the side wall of the base 1; a controller, which is arranged in the base 1, and the first valve 8, the first driving mechanism 9 and the second driving mechanism 5 are all electrically connected to the controller.

[0048] In the above scheme, it should be noted first that a water pool is set up in the prefabricated beam yard, and then a water pump is set up. The water pump is connected to the water pipe 4 through an external pipe, and the water inlet end of the water pipe 4 of the spray device is connected to the external pipe. Under the action of the water pump, the water in the water pool will enter the spray device for use by the spray device to maintain the bridge beam 18.

[0049] Secondly, two branch pipes 17 are provided, because it is necessary to spray both side walls of the bridge beam 18 at the same time, and the two branch pipes 17 are arranged symmetrically about the water pipe 4. The first valve 8 is a solenoid valve, which is controlled by a controller to control the water flow in the branch pipe 17 and the opening and closing of the branch pipe 17. In addition, it should be noted that when the nozzle 6 is in use, only the end of the nozzle 6 leaks out of the side wall of the base 1, and it does not need to be fully extended. The nozzle 6 is located inside the base 1 when not in use, which can prevent the nozzle 6 from being damaged.

[0050] It should be noted that the first driving mechanism 9 controls the reciprocating deflection of the nozzle 6 so that the nozzle 6 has a fan-shaped spray range. It can be understood that in order to improve the maintenance effect of the bridge, multiple nozzles 6 can be arranged on the same base 1 so that the water flow sprayed by the nozzle 6 can be crossed to prevent the occurrence of spraying dead corners.

[0051] Furthermore, the water pipe 4 also includes: two connectors 10, which are respectively arranged at the water inlet end and the water outlet end. The water pipe 4 is connected to the water pipe 4 of another group of spray devices through the connectors 10.

[0052] In the above scheme, a plurality of spray devices are provided, and the water pipes 4 of the plurality of spray devices are connected end to end. It can be understood that when the bridge beam 18 is small, a single bridge beam 18 can be placed on one spray device, and when the bridge beam 18 is large, a single bridge beam 18 can be placed on a plurality of spray devices connected end to end. The device adopts a modular design, which can meet the placement of bridge beams 18 of different specifications, thereby improving the practicality of the device.

[0053] Furthermore, the branch pipe 17 includes: a pipe body, one end of which is connected to the side wall of the water pipe 4, and a first valve 8 is arranged on the pipe body; a telescopic cylinder 7, one end of which is connected to the end of the pipe body away from the water pipe 4, and the other end is connected to the end of the nozzle 6. When the second driving mechanism 5 drives the nozzle 6 to extend out of the side wall of the base 1, the telescopic cylinder 7 extends accordingly.

[0054] In the above scheme, the telescopic tube 7 can meet the telescopic requirements of the nozzle 6. When the nozzle 6 extends out of the side wall of the base 1, the telescopic tube 7 extends. When the nozzle 6 is retracted, the telescopic tube 7 retracts. The telescopic tube 7 can adopt a bellows.

[0055] Furthermore, the nozzle 6 has a water outlet 14, which is opened on the circumferential side wall of the nozzle 6 away from the telescopic tube 7. The opening direction of the water outlet 14 is perpendicular to the axial direction of the nozzle 6, or the water outlet 14 is arranged with a tendency to the side wall of the base 1, so as to achieve a good spraying effect on the bridge beam 18.

[0056] Furthermore, the first driving mechanism 9 includes: a rack 901, which is slidably arranged in the base 1; a gear 903, which is arranged on the nozzle 6, and the gear 903 is meshed with the rack 901; a first driver 902, which is arranged in the base 1, and the driving end of the first driver 902 is connected to the side wall of the rack 901, and the first driver 902 drives the rack 901 to slide, so that the gear 903 drives the nozzle 6 to rotate.

[0057] In the above scheme, the first driver 902 adopts a cylinder or an electric push rod. The first driver 902 drives the gear 903 to rotate by pushing the rack 901 to slide along the slide groove in the base 1. Since the second driving mechanism 5 has a limiting effect on the nozzle 6, the nozzle 6 can only rotate under the drive of the gear 903. The first driver 902 drives the rack 901 to move back and forth, so that the nozzle 6 sprays the side wall of the bridge beam 18 in a fan-shaped area.

[0058] Furthermore, the second driving mechanism 5 includes: a bidirectional screw 501, which is rotatably arranged in the base 1; a movable plate 502, which is threadedly connected to the bidirectional screw 501, and the movable plate 502 is rotatably connected to the tube body of the nozzle 6; a baffle 16 is arranged on the tube body of the nozzle 6, and the movable plate 502 abuts against the baffle 16; a driving component, which is arranged in the base 1, and the driving component is used to drive the screw to rotate.

[0059] In the above scheme, the driving assembly includes a motor 503, the output shaft of the motor 503 is fixedly connected to the first bevel gear 504, the first bevel gear 504 is meshed with the second bevel gear 505, the second bevel gear 505 is fixedly arranged at one end of the bidirectional lead screw 501, and both ends of the bidirectional lead screw 501 are rotatably connected to the inner wall of the base 1. When the nozzle 6 needs to be pushed out, the motor 503 drives the bidirectional lead screw 501 to rotate, so that the movable plate 502 drives the nozzle 6 to move out of the side wall of the base 1 by pushing the baffle 16 on the nozzle 6. When it needs to be retracted, the motor 502 only needs to drive the bidirectional lead screw 501 to reverse.

[0060] Furthermore, it also includes: a cover plate 11, which is covered on the base 1; a plurality of pads 19, which are evenly spaced on the cover plate 11, and the pads 19 are used to place the bridge beam 18. The pads 19 and the cover plate 11 are an integrated structure, and there is a gap between two adjacent pads 19. When the bridge beam 18 is placed on the pads 19, the gap can let in air, so that the bottom of the bridge beam 18 can be ventilated.

[0061] Furthermore, it also includes: a water collecting tank 12, which is arranged on both sides of the outer wall of the base 1; a filter 13, which is arranged in the water collecting tank 12; and a water outlet pipe 15, which is arranged on the water collecting tank 12, and the water outlet pipe 15 is located at the lower part of the filter 13. When spraying, the water used to complete the spraying work can flow into the water collecting tank 12 and be collected, and the impurities in the water can be filtered out by the filter 13, and then an external pipe is connected to the water outlet pipe 15, and one end of the external pipe away from the water outlet pipe 15 is placed in the pool, and the water in the water collecting tank 12 can enter the pool again after being collected, thereby reducing the waste of water resources.

[0062] Furthermore, it also includes: a pressure sensor 3, which is arranged on the water pipe 4 and located at the water inlet side, and is used to detect the water pressure in the water pipe 4. The pressure sensor 3 is electrically connected to the controller. When the water pump is started, the pressure sensor 3 detects that the water pressure in the water pipe 4 increases, and the pressure sensor 3 transmits the detection information to the controller, which controls the first valve 8, the first drive mechanism 9 and the second drive mechanism 5 to start, and then performs the subsequent spraying work.

[0063] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A spraying device for bridge maintenance, characterized in that: include: A base (1) having a cavity (2) therein; A water pipe (4) is arranged in the base (1), the water pipe (4) having a water inlet end and a water outlet end, the water inlet end and the water outlet end are both located outside the base (1); A branch pipe (17) is arranged on the water pipe (4), the branch pipe (17) is connected to the water pipe (4), and a first valve (8) is arranged on the branch pipe (17); A nozzle (6) is connected to the branch pipe (17), and the nozzle (6) penetrates the side wall of the base (1) and is slidably connected to the side wall of the base (1); A first driving mechanism (9) is arranged in the cavity (2), the first driving mechanism (9) is drivingly connected to the nozzle (6), and the first driving mechanism (9) is used to drive the nozzle (6) to rotate; A second driving mechanism (5) is disposed in the cavity (2), the second driving mechanism (5) being in driving connection with the nozzle (6), and the second driving mechanism (5) being used to drive the nozzle (6) to extend out of the side wall of the base (1); A controller is arranged in the base (1); the first valve (8), the first drive mechanism (9) and the second drive mechanism (5) are all electrically connected to the controller.

2. A spray device for bridge maintenance according to claim 1, characterized in that: The water pipe (4) further comprises: There are two connecting pieces (10), and the two connecting pieces (10) are respectively arranged at the water inlet end and the water outlet end. The water pipe (4) is connected to the water pipe (4) of another group of spray devices through the connecting pieces (10).

3. A spray device for bridge maintenance according to claim 1, characterized in that: The branch pipe (17) comprises: a tube body, one end of which is in communication with the side wall of the water pipe (4), and the first valve (8) is arranged on the tube body; A telescopic cylinder (7) has one end connected to the end of the tube body away from the water pipe (4), and the other end connected to the end of the nozzle (6). When the second driving mechanism (5) drives the nozzle (6) to extend out of the side wall of the base (1), the telescopic cylinder (7) extends accordingly.

4. A spray device for bridge maintenance according to claim 3, characterized in that: The nozzle (6) has a water outlet (14), and the water outlet (14) is arranged on a circumferential side wall of the nozzle (6) on a side away from the telescopic cylinder (7).

5. The spray device for bridge maintenance according to claim 1, characterized in that: The first driving mechanism (9) comprises: A rack (901) slidably disposed in the base (1); A gear (903) is disposed on the nozzle (6), and the gear (903) is meshed with the rack (901); A first driver is disposed in the base (1), wherein a driving end of the first driver is connected to a side wall of the rack (901), and the first driver drives the rack (901) to slide, so that the gear (903) drives the nozzle (6) to rotate.

6. The spray device for bridge maintenance according to claim 1, characterized in that: The second driving mechanism (5) comprises: A bidirectional lead screw (501) is rotatably disposed in the base (1); A movable plate (502) is threadedly connected to the bidirectional lead screw (501), and the movable plate (502) is rotatably connected to the body of the nozzle (6); a baffle (16) is provided on the body of the nozzle (6), and the movable plate (502) abuts against the baffle (16); A drive assembly is arranged in the base (1), and the drive assembly is used to drive the bidirectional lead screw (501) to rotate.

7. The spray device for bridge maintenance according to claim 1, characterized in that: Also includes: A cover plate (11) is disposed on the base (1); There are multiple pads (19), and the multiple pads (19) are arranged on the cover plate (11) at equal intervals. The pads (19) are used to place bridge beams (18).

8. The spray device for bridge maintenance according to claim 1, characterized in that: Also includes: A water collecting tank (12) is arranged on both sides of the outer wall of the base (1); A filter screen (13) is arranged in the water collecting tank (12); A water outlet circular pipe (15) is arranged on the water collecting tank (12), and the water outlet circular pipe (15) is located at the lower part of the filter screen (13).

9. The spray device for bridge maintenance according to claim 1, characterized in that: Also includes: A pressure sensor (3) is arranged on the water pipe (4) and is located on one side of the water inlet end. The pressure sensor (3) is used to detect the water pressure in the water pipe (4). The pressure sensor (3) is electrically connected to the controller.