Bead-membrane separation device of laundry condensate bead production equipment

Abstract

The utility model discloses a bead and film separation device of laundry condensate bead production equipment, belongs to the technical field of machining equipment, and provides a separation device capable of efficiently separating laundry condensate beads from a mold, the separation device comprises a rack, a conveying mechanism is arranged on the rack, a plurality of mold plates are connected to the conveying mechanism, and the mold plates are arranged on the rack. A plurality of mold cavities are formed in the end face, back on to the conveying mechanism, of each mold plate, a material stirring mechanism is arranged on the portion, below the conveying mechanism, of the rack and comprises a second drive fixedly connected with the rack, the output end of the second drive is fixedly connected with a configuration roller, and the configuration roller is fixedly connected with the conveying mechanism. And the configuration roller is fixedly connected with a deflector rod. According to the utility model, the shifting mechanism is arranged below the mold plate to apply an additional acting force to the passing laundry condensate beads, so that gaps are formed between the outer surfaces of the laundry condensate beads and the inner wall of the mold cavity, the laundry condensate beads can be separated from the mold plate more easily, and the influence of adhesion of residual products on the subsequent production process is avoided.

Description

Technical Field

[0001] The present application relates to the technical field of mechanical processing equipment, and in particular to a bead membrane separation device for laundry condensate bead production equipment. Background Art

[0002] After the laundry beads are produced, they will be separated from the base film. However, since the film on the outer surface of the beads has a high adsorption force, it will adhere very tightly to the inner wall of the mold cavity during the blister process. Therefore, when the mold is flipped and the material is removed, it may not be removed cleanly, thus affecting the subsequent work of the mold. Summary of the invention

[0003] The purpose of the present application is to provide a separation device that can efficiently separate laundry beads from a mold.

[0004] To achieve the above objectives, the present application provides a bead membrane separation device for a laundry beads production equipment: comprising a frame, a conveying mechanism is provided on the frame, a plurality of mold plates are connected to the conveying mechanism, a plurality of mold cavities are opened on the end surface of each mold plate facing away from the conveying mechanism, the frame is provided with a material shifting mechanism below the conveying mechanism, the material shifting mechanism comprises a second drive fixedly connected to the frame, a configuration roller is fixedly connected to the output end of the second drive, a shifting rod is fixedly connected to the configuration roller, and is suitable for peeling the laundry beads in the mold cavity off the mold plate to avoid adhesion affecting subsequent work.

[0005] As a preferred embodiment, the material dispensing mechanism also includes a pair of shaft frames fixedly connected to the frame, and both ends of the configuration roller have end shafts, which are rotatably connected to the shaft frames through bearings respectively, and one of the end shafts passes through the shaft frame and is fixedly connected to the output end of the second drive for obtaining the driving wheel.

[0006] As a preference, the number and positions of the levers correspond to a single group of the mold cavities parallel to the extension direction of the configuration rollers, and the levers are made of rubber or silicone material to avoid breaking the outer layer of glass of the laundry beads.

[0007] As a preference, the second drive includes an electric motor and a reducer, and the output end of the reducer is connected to the end shaft through a coupling, which also obtains power.

[0008] Preferably, the conveying mechanism includes a pair of transmission shafts rotatably connected to the frame, the axes of the two transmission shafts are parallel, each of the transmission shafts is also provided with two sprockets, a chain belt is connected to the sprockets on the same side, the outer side of the chain belt is fixedly connected to the conveyor belt, and the mold plate is fixedly connected to the conveyor belt to achieve synchronous movement.

[0009] Preferably, the conveying mechanism further comprises a first drive fixedly connected to the frame, wherein the first drive comprises a motor and a reducer, and an output end of the reducer is connected to one of the transmission shafts via a coupling to achieve transmission.

[0010] As a preference, the frame is further provided with a supporting mechanism below the conveying mechanism, which is suitable for providing an upward supporting force to the mold plate, thereby effectively improving the movement stability of the mold plate.

[0011] Preferably, the supporting mechanism comprises a wheel frame fixedly connected to the frame, and a plurality of driven rollers are rotatably connected to the wheel frame, and an outer top surface of each driven roller protrudes from an upper surface of the wheel frame for direct contact with the mold plate.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] (1) By providing a material-dispensing mechanism under the mold plate, an additional force is applied to the laundry beads passing through, so that a gap is formed between the outer surface of the laundry beads and the inner wall of the mold cavity, thereby making it easier to separate from the mold plate, thereby avoiding the adhesion of residual products and affecting the subsequent production process;

[0014] (2) By making the paddle plate out of a soft and elastic material, the outer film of the laundry beads can be effectively prevented from being broken during the contact process, thereby ensuring the safety of the laundry beads during the separation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a first stereoscopic schematic diagram of the assembly state of the bead membrane separation device of the laundry condensate bead production equipment;

[0016] Figure 2 A second stereoscopic schematic diagram of the assembly state of the bead membrane separation device of the laundry condensate bead production equipment;

[0017] Figure 3 A diagram showing the positional relationship between the material dispensing mechanism and the mold plate of the bead membrane separation device of the laundry condensate bead production equipment;

[0018] Figure 4 It is a configuration diagram of the material feeding mechanism of the bead membrane separation device of the laundry condensate bead production equipment;

[0019] Figure 5 A three-dimensional schematic diagram of the configuration rollers and the connection structure of the bead membrane separation device of the laundry condensate bead production equipment;

[0020] Figure 6 This is a diagram showing the arrangement of the mold plate of the bead membrane separation device of the laundry beads production equipment on the frame.

[0021] In the figure: 1. frame; 2. mold plate; 201. mold cavity; 3. conveying mechanism; 301. first drive; 302. sprocket; 303. chain belt; 304. conveyor belt; 305. transmission shaft; 4. supporting mechanism; 401. wheel frame; 402. driven roller; 5. material shifting mechanism; 501. second drive; 502. shaft frame; 503. end shaft; 504. configuration roller; 505. shifting rod; 506. bearing. DETAILED DESCRIPTION

[0022] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0023] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0024] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0025] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0026] like Figure 1-6The bead membrane separation device of the laundry condensate bead production equipment shown comprises a fixed frame 1, the frame 1 comprises a plurality of crisscross frames for providing installation attachment for functional components, a conveying mechanism 3 is arranged on the frame 1, and the specific structure of the conveying mechanism 3 comprises a pair of transmission shafts 305 rotatably connected to the frame 1, the axes of the two transmission shafts 305 are parallel and on the same horizontal plane, each transmission shaft 305 is also provided with two sprocket wheels 302, so there are four sprocket wheels 302 in total, and the sprocket wheels 302 on the same side are connected with a chain belt 303 in a winding manner, and the chain belts 303 are also two, and are parallel and symmetrical to each other. The outer side of the chain belt 303 is fixedly connected to a conveyor belt 304. The conveyor belt 304 is flexible and can make the chain belt 303 smooth and continuous. The mold plate 2 is fixedly connected to the conveyor belt 304, so the mold plate 2 can move synchronously with the conveyor belt 304. The conveying mechanism 3 also includes a first drive 301 fixedly connected to the frame 1. The first drive 301 includes a motor and a reducer. The motor used is a servo motor with good control accuracy. The reducer is driven by the servo motor, and the output end of the reducer is connected to one of the transmission shafts 305 through a coupling to achieve transmission.

[0027] A number of mold plates 2 are connected to the conveying mechanism 3. These mold plates 2 are arranged side by side, with their ends aligned and sides fitted together. A number of mold cavities 201 are opened on the end face of each mold plate 2 facing away from the conveying mechanism 3, which is the space for forming and filling the laundry beads film. The frame 1 is also provided with a supporting mechanism 4 under the conveying mechanism 3, which is used to provide upward support force for the mold plate 2. Because the conveyor belt 304 is flexible and insufficient to keep the moving mold plate 2 stable, the specific structure of the supporting mechanism 4 includes a wheel frame 401 fixedly connected to the frame 1, and the wheel frame 401 is parallel to the conveying direction of the conveyor belt 304 and is usually arranged horizontally. A number of driven rollers 402 are rotatably connected to the wheel frame 401, and the axis of each driven roller 402 is also horizontal. The outer top surface of each driven roller 402 protrudes from the upper surface of the wheel frame 401, and is used to directly contact the bottom surface of the mold plate 2 having the mold cavity 201, thereby providing support force.

[0028] The frame 1 is provided with a material-dispensing mechanism 5 below the conveying mechanism 3. The material-dispensing mechanism 5 includes a pair of shaft frames 502 fixedly connected to the frame 1. The material-dispensing mechanism 5 also includes a second drive 501 fixedly connected to the frame 1. The output end of the second drive 501 is fixedly connected to a configuration roller 504. Specifically, both ends of the configuration roller 504 have end shafts 503. The axes of the two end shafts 503 are colinear with the axes of the configuration roller 504. The two end shafts 503 are rotatably connected to the shaft frames 502 through bearings 506 respectively. Transforming sliding into rolling can effectively reduce wear. One of the end shafts 503 passes through the shaft frame 502 and The output end of the second drive 501 is fixedly connected, and the second drive 501 includes a motor and a reducer. The reducer is also driven by the motor to reduce the rotation speed and increase the material removal force. The output end of the reducer is connected to the end shaft 503 through a coupling. A lever 505 is fixedly connected to the configuration roller 504. The number and position of the lever 505 correspond to a single group of mold cavities 201 parallel to the extension direction of the configuration roller 504. The lever 505 is made of rubber or silicone, etc., which has a high surface friction coefficient and high wear resistance and elastic toughness. It is used to peel the laundry beads in the mold cavity 201 off the mold plate 2 to achieve material removal.

[0029] Working principle: During operation, the mold plate 2 with the laundry beads attached thereto turns from the top to the bottom of the conveying mechanism 3. When the mold plate 2 is close to the material-dispensing mechanism 5, the lever 505 applies a force to the laundry beads in the mold cavity 201, causing the laundry beads to shake in the mold cavity 201. Once shaking, a gap will be created between the outer surface of the laundry beads and the inner wall of the mold cavity 201, thereby quickly separating from the mold cavity 201 under the action of their own gravity, achieving material dropping and avoiding the subsequent production being affected by the presence of uncleaned products in the mold cavity 201.

[0030] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A bead membrane separation device for laundry condensate bead production equipment, characterized in that: The invention comprises a frame (1), wherein a conveying mechanism (3) is arranged on the frame (1), and a plurality of mold plates (2) are connected to the conveying mechanism (3), and a plurality of mold cavities (201) are opened on the end surface of each mold plate (2) facing away from the conveying mechanism (3); the frame (1) is provided with a material shifting mechanism (5) below the conveying mechanism (3), and the material shifting mechanism (5) comprises a second drive (501) fixedly connected to the frame (1); a configuration roller (504) is fixedly connected to the output end of the second drive (501), and a shifting rod (505) is fixedly connected to the configuration roller (504), and is suitable for peeling the laundry beads in the mold cavity (201) off the mold plate (2).

2. The bead membrane separation device of the laundry condensate bead production equipment according to claim 1, characterized in that: The material-dispensing mechanism (5) further comprises a pair of shaft frames (502) fixedly connected to the frame (1), and both ends of the configuration roller (504) are provided with end shafts (503), which are rotatably connected to the shaft frames (502) via bearings (506), respectively, and one of the end shafts (503) passes through the shaft frame (502) and is fixedly connected to the output end of the second drive (501).

3. The bead membrane separation device of the laundry condensate bead production equipment according to claim 2, characterized in that: The number and position of the levers (505) correspond to a single group of the mold cavities (201) parallel to the extension direction of the configuration roller (504), and the levers (505) are made of rubber or silicone material.

4. The bead membrane separation device of the laundry condensate bead production equipment according to claim 3, characterized in that: The second drive (501) includes a motor and a reducer, and the output end of the reducer is connected to the end shaft (503) through a coupling.

5. The bead membrane separation device of the laundry condensate bead production equipment according to any one of claims 1 to 4, characterized in that: The conveying mechanism (3) comprises a pair of transmission shafts (305) rotatably connected to the frame (1), the axes of the two transmission shafts (305) are parallel, each transmission shaft (305) is provided with two sprocket wheels (302), a chain belt (303) is connected to the sprocket wheels (302) on the same side, a conveyor belt (304) is fixedly connected to the outer side surface of the chain belt (303), and the mold plate (2) is fixedly connected to the conveyor belt (304).

6. The bead membrane separation device of the laundry beads production equipment according to claim 5, characterized in that: The conveying mechanism (3) further comprises a first drive (301) fixedly connected to the frame (1), wherein the first drive (301) comprises a motor and a reducer, and an output end of the reducer is connected to one of the transmission shafts (305) via a coupling.

7. The bead membrane separation device of the laundry beads production equipment according to claim 6, characterized in that: The frame (1) is also provided with a supporting mechanism (4) below the conveying mechanism (3), which is suitable for providing an upward supporting force for the mold plate (2).

8. The bead membrane separation device of the laundry beads production equipment according to claim 7, characterized in that: The supporting mechanism (4) comprises a wheel frame (401) fixedly connected to the frame (1), a plurality of driven rollers (402) being rotatably connected to the wheel frame (401), and an outer top surface of each driven roller (402) protruding from an upper surface of the wheel frame (401).

Images