Control system of shaping equipment

By introducing a detection module and a controller into the shaping device, it is ensured that the workpiece to be shaped is placed in place before shaping is shaping. Combined with compression and pressure detection, the problem of shaping deviation in the shaping device is solved, and the accurate control of the shape of the workpiece is achieved.

CN222271414UActive Publication Date: 2024-12-31NINGBO XUSHENG AUTO TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323664118.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2024-12-31
Estimated Expiration
2033-12-30

AI Technical Summary

Technical Problem

The existing plastic shaping devices lack monitoring mechanisms during the plastic shaping process, resulting in plastic shaping deviations easily when the workpiece to be plastic is not placed in place, affecting the shape of the workpiece to be plasticized to meet the design requirements.

Method used

A control system for plastic shaping equipment is designed, including a detection module, a controller, a compression mechanism, a pressure detection module and a displacement sensor. The detection module detects whether the workpiece to be plastic is installed in place, and the plastic shaping mechanism is controlled by the controller to perform plastic shaping action. Ensure the accuracy and stability of the plastic surgery process.

Benefits of technology

It effectively avoids plastic shaping deviations, ensures that the shape of the workpiece meets the design requirements, and improves the accuracy and stability of the plastic shaping process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222271414U_ABST
    Figure CN222271414U_ABST
Patent Text Reader

Abstract

The utility model relates to a control system of shaping equipment, which comprises a first shaping mechanism, a second shaping mechanism, a third shaping mechanism and a fourth shaping mechanism, the detection module is used for detecting whether the workpiece to be shaped is mounted in place or not; and the controller is electrically connected with the position detection module and the first shaping mechanism, and the controller is configured to control the first shaping mechanism to perform corresponding actions according to the detection result of the detection module. The shaping device has the advantages that the detection module detects whether the to-be-shaped workpiece is installed in place or not, the controller is electrically connected with the position detection module and the first shaping mechanism, and the controller controls the first shaping mechanism to perform shaping action only after the detection module detects that the to-be-shaped workpiece is installed in place; therefore, the control system can accurately control the shaped workpiece to meet the design requirement, and the deviation of the shaping of the to-be-shaped workpiece can be effectively avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a control system of plastic surgery equipment. Background Art

[0002] The workpiece taken out of the mold will be deformed due to the internal stress during the cooling process. In the prior art, the workpiece is usually reshaped manually, but the manual shaping method is inefficient, time-consuming and labor-intensive.

[0003] In order to solve the above technical problems, a Chinese invention patent "Shaping device and its use method for new energy power battery production" with application number CN202011131888.4 (application announcement number CN112271318A) discloses a shaping device. Although the shaping device can achieve shaping by means of a cylinder, which solves the problem of low efficiency of manual shaping, the above-mentioned shaping device has the following limitations: the above-mentioned shaping device shapes the workpiece to be shaped by placing the workpiece to be shaped (the workpiece to be shaped in the above-mentioned shaping device is a battery cell) in a limit plate, and squeezes the workpiece to be shaped by a positive pressure plate, a side pressure plate, and an upper pressure plate. However, there is no monitoring mechanism in the above-mentioned shaping device. If the workpiece to be shaped is not placed in a preset posture, it is easy to cause the workpiece to be shaped to deviate during the shaping process, thereby affecting the shape of the workpiece, so it is difficult to make the workpiece meet the design requirements. For this reason, further improvements to the prior art are needed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a control system for shaping equipment which can prevent shaping of a workpiece to be shaped when the workpiece is not in place, so as to prevent the shape of the workpiece from being affected.

[0005] The technical solution adopted by the utility model to solve the above technical problems is: the control system of the plastic surgery equipment includes:

[0006] A first shaping mechanism is used to shape the workpiece to be shaped;

[0007] The invention is characterized in that it also includes:

[0008] A detection module is used to detect whether the workpiece to be shaped is installed in place;

[0009] The controller is electrically connected to the position detection module and the first shaping mechanism, and is configured to control the first shaping mechanism to perform corresponding actions according to the detection result of the detection module.

[0010] In order to detect whether the workpiece to be shaped is installed in place, the shaping equipment includes a frame for placing the workpiece to be shaped. The detection module is arranged on the frame and can generate a detection signal after contacting the workpiece to be shaped. After obtaining the detection signal of the detection module, the controller controls the first shaping mechanism to perform the shaping action.

[0011] Preferably, the detection module is at least two proximity switches, and each proximity switch is arranged below the workpiece to be shaped.

[0012] In order to improve the stability of shaping, a clamping mechanism for clamping the workpiece to be shaped is also provided on the frame, and the clamping mechanism is electrically connected to the controller.

[0013] There are many kinds of structures of the above-mentioned first shaping mechanism. Preferably, the first shaping mechanism includes a plurality of shaping parts arranged side by side and perpendicular to the surface to be shaped of the workpiece to be shaped, each shaping part is correspondingly driven and connected to a first driving mechanism, and the first driving mechanism is electrically connected to the controller.

[0014] In order to prevent abnormal shaping caused by excessive shaping pressure, the control system also includes pressure detection modules with the same number as the shaping parts. Each pressure detection module is arranged between a shaping part and a first driving mechanism corresponding to the shaping part, and is used to detect the shaping pressure between the shaping part and the first driving mechanism. All pressure detection modules are electrically connected to the controller.

[0015] In order to detect the amount of shaping deformation so that the shaping can meet the set requirements, the control system also includes a measuring mechanism for measuring the amount of shaping deformation of the shaped workpiece, and the measuring mechanism is electrically connected to the controller.

[0016] Preferably, the measuring mechanism is a displacement sensor having the same number as the shaping pieces, each displacement sensor is arranged along a surface to be shaped perpendicular to the workpiece to be shaped, and each displacement sensor can extend into the shaping piece and move with the shaping piece to measure displacement.

[0017] In order to install the above displacement sensor, the frame is also provided with a mounting plate for mounting at least one displacement sensor and a second driving mechanism drivingly connected to the mounting plate, and the second driving mechanism is electrically connected to the controller.

[0018] Compared with the prior art, the advantages of the utility model are: the detection module is used to detect whether the workpiece to be shaped is installed in place and the controller is electrically connected to the position detection module and the first shaping mechanism. The controller controls the first shaping mechanism to perform the shaping action only after the detection module detects that the workpiece to be shaped is installed in place. Therefore, the control system can accurately control the workpiece to be shaped to meet the design requirements and effectively avoid deviations in the shaping of the workpiece to be shaped. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a principle block diagram of the control system in the embodiment of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the shaping device in the embodiment of the utility model;

[0021] Figure 3 for Figure 2 A schematic diagram of the structure of the shaping equipment for shaping the workpiece to be shaped;

[0022] Figure 4 for Figure 2 Enlarged view of point A in the middle. DETAILED DESCRIPTION

[0023] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0024] like Figures 1 to 4 As shown, it is a preferred embodiment of the utility model. The control system of the shaping device in this embodiment includes a first shaping mechanism 2, a detection module 3 and a controller 4. The first shaping mechanism 2 is used to shape the workpiece 1 to be shaped; the detection module 3 is used to detect whether the workpiece 1 to be shaped is installed in place; the controller 4 is electrically connected to the position detection module 3 and the first shaping mechanism 2, and the controller 4 is configured to: control the first shaping mechanism 2 to perform corresponding actions according to the detection result of the detection module 3.

[0025] like Figure 2 As shown, the shaping device includes a frame 5 for placing the workpiece 1 to be shaped, and the frame 5 is provided with a support 10 for supporting the workpiece 1 to be shaped. The detection module 3 is arranged on the frame 5 (specifically, it is arranged on the upper surface of the support 10) and can generate a detection signal after contacting the workpiece 1 to be shaped. After obtaining the detection signal of the detection module 3, the controller 4 controls the first shaping mechanism 2 to perform the shaping action. The detection module 3 in this embodiment includes at least two proximity switches 31, and each proximity switch 31 is arranged below the workpiece 1 to be shaped. In addition, in order to ensure the stability of the shaping process, the frame 5 is also provided with a clamping mechanism 6 for clamping the workpiece 1 to be shaped. The clamping mechanism 6 is electrically connected to the controller 4. The clamping mechanism 6 uses a cylinder to drive the clamping head to move to clamp the upper surface of the workpiece 1 to be shaped. This technology is a prior art and will not be elaborated here.

[0026] The first shaping mechanism 2 in this embodiment includes a plurality of shaping members 21 arranged side by side and perpendicular to the shaping surface of the workpiece 1 to be shaped. Each shaping member 21 is correspondingly connected to a first driving mechanism 22, and the first driving mechanism 22 is electrically connected to the controller 4. The first driving mechanism 22 is a cylinder. In addition, the shaping device also includes a second shaping mechanism 9 for shaping the shaping surface of the workpiece 1 to be shaped. The second shaping mechanism 9 and the first shaping mechanism 2 are shaped on the same shaping surface of the workpiece 1 to be shaped, but the shaping directions of the two are opposite. The second shaping mechanism 9 can adopt the existing technology, or can adopt the following technology: Figure 2 As shown in FIG. 1 , a moving member 91 moves downward to squeeze two pressing members 92 to run simultaneously, thereby pressing the shaping surface of the workpiece 1 to be shaped.

[0027] The control system further includes the same number of pressure detection modules 7 as the shaping members 21. Each pressure detection module 7 is disposed between a shaping member 21 and a first driving mechanism 22 corresponding to the shaping member 21, and is used to detect the shaping pressure between the shaping member 21 and the first driving mechanism 22. All pressure detection modules 7 are electrically connected to the controller 4. The pressure detection module 7 is a pressure sensor.

[0028] In addition, the control system also includes a measuring mechanism 8 for measuring the shaping deformation of the shaping workpiece, and the measuring mechanism 8 is electrically connected to the controller 4. The measuring mechanism 8 in this embodiment includes displacement sensors 81 of the same number as the shaping members 21, each displacement sensor 81 is arranged along a to-be-shaped surface perpendicular to the to-be-shaped workpiece 1, and each displacement sensor 81 can be extended into the shaping member 21 and can move with the shaping member 21 to measure the displacement; the frame 5 is also provided with a mounting plate 82 for mounting at least one displacement sensor 81 and a second driving mechanism 83 drivingly connected to the mounting plate 82, and the second driving mechanism 83 is electrically connected to the controller 4.

[0029] The working process of the shaping equipment control system in this embodiment is as follows:

[0030] A. The workpiece 1 to be shaped is supported by the support 10, and the workpiece 1 to be shaped is pressed by the pressing mechanism 6. At this time, the shaping member 21 of the first shaping mechanism is perpendicular to the shaping surface of the workpiece 1 to be shaped;

[0031] B. When the detection module 3 detects that the workpiece 1 to be shaped is installed in place, the controller 4 controls the first driving mechanism 22 to operate, so that the shaping member 21 is driven by the first driving mechanism 22 to apply force to the surface of the workpiece 1 to be shaped, so as to perform the shaping action;

[0032] C. When the first driving mechanism 22 drives the shaping member 21 to perform shaping, the corresponding shaping pressure is detected in real time by the pressure detection module 7 to prevent the workpiece to be shaped from being damaged due to excessive pressure. In addition, during the shaping process, the shaping deformation amount generated by the corresponding shaping member 21 is also detected by the displacement sensor 81, and when the shaping deformation amount reaches the set amount, the controller 4 will control the corresponding first driving mechanism 22 to stop the action.

Claims

1. A control system for a plastic surgery device, comprising: A first shaping mechanism (2) is used to shape the workpiece to be shaped (1); Features Also includes: A detection module (3) is used to detect whether the workpiece to be shaped (1) is installed in place; The controller (4) is electrically connected to the position detection module (3) and the first shaping mechanism (2), and the controller (4) is configured to control the first shaping mechanism (2) to perform corresponding actions according to the detection result of the detection module (3).

2. The control system according to claim 1, characterized in that: The shaping device comprises a frame (5) for placing a workpiece (1) to be shaped, the detection module (3) being arranged on the frame (5) and capable of generating a detection signal after contacting the workpiece (1) to be shaped, and the controller (4) controlling the first shaping mechanism (2) to perform a shaping action after acquiring the detection signal of the detection module (3).

3. The control system according to claim 2, characterized in that: The detection module (3) comprises at least two proximity switches (31), and each proximity switch (31) is arranged below the workpiece (1) to be shaped.

4. The control system according to claim 3, characterized in that: The frame (5) is also provided with a clamping mechanism (6) for clamping the workpiece (1) to be shaped, and the clamping mechanism (6) is electrically connected to the controller (4).

5. The control system according to claim 4, characterized in that: The first shaping mechanism (2) comprises a plurality of shaping members (21) arranged side by side and perpendicular to the surface to be shaped of the workpiece (1) to be shaped, each shaping member (21) being drive-connected to a corresponding first driving mechanism (22), and the first driving mechanism (22) being electrically connected to a controller (4).

6. The control system according to claim 5, characterized in that: The control system further comprises pressure detection modules (7) having the same number as the shaping members (21); each pressure detection module (7) is arranged between a shaping member (21) and a first drive mechanism (22) corresponding to the shaping member (21) and is used to detect shaping pressure between the shaping member (21) and the first drive mechanism (22); and all the pressure detection modules (7) are electrically connected to the controller (4).

7. The control system according to claim 6, characterized in that: The control system further comprises a measuring mechanism (8) for measuring the shaping deformation amount of the shaping workpiece, and the measuring mechanism (8) is electrically connected to the controller (4).

8. The control system according to claim 7, characterized in that: The measuring mechanism (8) comprises displacement sensors (81) of the same number as the shaping members (21), each displacement sensor (81) being arranged along a surface to be shaped that is perpendicular to the workpiece (1) to be shaped, and each displacement sensor (81) can extend into the shaping member (21) and can move along with the shaping member (21) to measure displacement.

9. The control system according to claim 8, characterized in that: The frame (5) is also provided with a mounting plate (82) for mounting at least one displacement sensor (81) and a second driving mechanism (83) drivingly connected to the mounting plate (82); the second driving mechanism (83) is electrically connected to the controller (4).