Two-way quantitative water adding device for sweet water
By designing a two-way quantitative water replenishment device for sugar water, using symmetrically arranged water transport components and transmission components, the problem of excessively long water replenishment process in the prior art is solved, and the efficiency of sugar water production is improved, ensuring that multiple rows of packaging boxes are simultaneously Or add water in batches to the approved standard quantity, improving overall production efficiency.
Patent Information
- Application Number
- CN202421189500.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The water feeding process in the existing sugar water production takes too long, resulting in low production efficiency and the inability to process multiple packing boxes at the same time, affecting mass production.
Design a bidirectional quantitative water replenishment device for sugar water, adopts symmetrically arranged water transport components and transmission components, and drives the movable plate and filling piston through the first and second driving parts, so as to achieve simultaneous or partial addition of water to the approved standard quantity, and increase water replenishment Efficiency, and control the conveyor belt and drive parts through the controller to ensure stable and efficient operation.
The water addition efficiency is increased by 50% within a unit time, which improves the production efficiency of ready-to-eat sugar water, reduces the residence time of the packaging box, and realizes the simultaneous or in-segment water addition to the approved standard quantity, simplifying the production process.
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Figure CN222272428U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of food processing, and in particular to a two-way quantitative water adding device for sugar water. Background Art
[0002] Sugar water is a cheap and delicious daily food that is loved by people. However, the production process of general sugar water is complicated and takes a long time to cook, which is not convenient for people with busy work to make it on a daily basis. Therefore, people gradually choose packaged instant sugar water as a daily substitute for sugar water. Instant sugar water is convenient and quick to eat, has a stable taste, and has a relatively long shelf life, so it is widely popular.
[0003] The process of making instant sugar water usually includes material pretreatment, cooking, filling and other processes. Among them, instant sugar water includes solid food ingredients and water, and it needs to be filled and added with water during the production process to meet food production standards.
[0004] At present, the water adding process usually involves adding water to the sugar water packaging box to the approved standard at one time, which makes it take a long time for the water adding equipment to add water to a single batch of products at one time, and the next batch of products can only be transmitted after the water addition of a single batch of products is completed, resulting in low production efficiency of batch production of sugar water. Summary of the invention
[0005] In order to improve the problem that it takes too long to add water to the packaging approved standard at one time, the present application provides a two-way quantitative water adding device for sugar water.
[0006] The present application provides a two-way quantitative water adding device for sugar water, which adopts the following technical solution:
[0007] A two-way quantitative water adding device for sugar water comprises a water storage barrel and a water delivery assembly symmetrically arranged on both sides of the water storage barrel, wherein the water delivery assembly comprises a first fixed frame, a movable plate, a first driving member and a plurality of water storage tanks of the same volume, the first driving member drives the movable plate to be slidably connected to the first fixed frame, the plurality of water storage tanks are all mounted on the first fixed frame, a water storage piston is slidably connected in each water storage tank, and each of the water storage pistons is connected to the movable plate.
[0008] By adopting the above technical scheme, the symmetrically arranged water delivery components can add water to two rows of packaging boxes at the same time. Water can be added to the two rows of packaging boxes at the same time to the approved standard amount, or the water delivery component on one side can add water to half of the approved standard amount, so that the sugar water packaging boxes pass through the water delivery components on both sides in turn and are added with water twice. When the products of the first few rows of batches are added with water to the required approved standard amount, the products of the next few rows of batches can be added with water to half of the approved standard amount at the same time. Water can be added to the products of two rows of batches at the same time, reducing the residence time of the device on a single row of batch packaging boxes. For example, the traditional method of adding water to one row of batches at a time It takes 10 seconds to add water to the packaging boxes to the approved standard. The device adds water to a column of packaging boxes that have been added with water to half of the approved standard and a column of packaging boxes without water added within 5 seconds. Therefore, one column of packaging boxes has been filled with water and one column of packaging boxes has been added with water to half of the approved standard. In the next 5 seconds, water is repeatedly added to a column of packaging boxes that have been added with water to half of the approved standard and a column of packaging boxes without water added. Therefore, the total water added to the approved standard for one column of packaging boxes and the half of the water added to the approved standard for one column of packaging boxes are completed within 10 seconds. The water adding efficiency per unit time is increased by 50%, which improves the production efficiency of instant sugar water.
[0009] Optionally, the water delivery assembly further comprises a plurality of piston filling heads connected to the water storage tank and a plurality of second driving members, wherein a filling piston is arranged inside the piston filling head, and the second driving member drives the filling piston to be slidably connected inside the piston filling head.
[0010] By adopting the above technical solution, after the water storage tank is filled with water, the second driving member drives the filling piston to move upward, so that negative pressure is formed in the piston filling head, and the water in the water storage tank is pumped to the piston filling head, and directly flows out through the piston filling head to the corresponding packaging box. The piston filling head and the water storage tank are set up. The water storage tank mainly plays the function of quantitative water storage. In the process of transmitting the sugar water packaging box, the water in the water storage barrel is synchronously pumped into the water storage tank. When the sugar water packaging box is transmitted to the aligned piston filling head, the second driving member drives the built-in piston to slide to extract the water in the water storage tank and directly output it to the sugar water packaging box, which improves production efficiency while ensuring quantitative water addition each time.
[0011] Optionally, the bidirectional quantitative water adding device for sugar water also includes a transmission component, which includes a loading rack and a conveyor belt for transmitting the loading rack, and the loading rack is provided with a plurality of accommodating cavities for accommodating packaging boxes; when adding liquid, the accommodating cavity is arranged corresponding to the liquid outlet end of the piston filling head.
[0012] By adopting the above technical solution, the conveyor belt moves continuously and directionally, and at the same time drives the loading rack to move. By regulating the conveying rate and the water delivery rate, water addition operations can be carried out continuously in batches to improve production efficiency.
[0013] Optionally, the bidirectional quantitative water adding device for sugar water further comprises a controller, and the first driving member, the second driving member and the conveyor belt are all electrically connected to the controller.
[0014] By adopting the above technical solution, the controller controls the first driving member, the second driving member and the conveyor belt to adjust the water delivery rate and the transmission rate, so that the device can operate continuously and improve production efficiency.
[0015] Optionally, the bidirectional quantitative water adding device for sugar water further includes a frame and a support frame, wherein the top of the support frame is connected to the water storage barrel, and the bottom of the support frame is connected to the frame.
[0016] By adopting the above technical solution, the support frame fixes the four sides of the water storage barrel, thereby achieving the effect of supporting and fixing the entire device, thereby improving the overall stability of the water delivery device.
[0017] Optionally, the water delivery assembly further includes a second fixing frame disposed on the top of the movable plate, and the first driving member is connected to the second fixing frame.
[0018] By adopting the above technical solution, the first driving member drives the second fixing frame to move up and down, thereby driving the movable plate to move up and down, thereby increasing the stability of the process in which the first driving member drives the movable plate to slide.
[0019] Optionally, the water delivery assembly also includes a third fixed frame, which includes a first fixed plate arranged at the bottom of the second driving member, a second fixed plate arranged at the top of the piston filling head, and a plurality of fixed rods connecting the first fixed plate and the second fixed plate, and the second driving member is connected to the filling piston through the first fixed plate and the third fixed plate.
[0020] By adopting the above technical solution, the third fixing member fixes the second driving member and the piston filling head, so that the second driving member and the piston filling head are not affected by the movement of the filling piston driven by the second driving member and are not offset, thereby increasing the stability of the filling process in which the second driving member drives the filling piston.
[0021] Optionally, the bottom of the water storage barrel is connected to a drain pipe, and the drain pipe is provided with an on-off valve.
[0022] By adopting the above technical solution, when the water material of the next type of syrup needs to be replaced, it can be directly discharged through the drain pipe, which improves the convenience and efficiency of replacing the syrup water material; in addition, when the water storage barrel needs to be cleaned regularly, the water generated by the cleaning can also be directly discharged through the drain pipe, which is highly practical.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The symmetrically arranged water delivery components can add water to two rows of packaging boxes at the same time. The two rows of packaging boxes can be filled with water to the approved standard amount at the same time, or the water delivery component on one side can add half of the water amount of the approved standard, so that the sugar water packaging boxes pass through the water delivery components on both sides in turn and are filled with water in two times. The water adding efficiency per unit time is increased by 50%, which doubles the production efficiency.
[0025] 2. The conveyor belt of the transmission component continuously and directionally drives the carrier to transmit, and by regulating the transmission rate and the water delivery rate, the packaging boxes can be continuously and batch-added with water to improve production efficiency.
[0026] 3. The first fixing frame, the second fixing frame and the third fixing frame respectively support and fix each component, thereby increasing the stability of the entire water delivery process. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of the two-way quantitative water adding device for sugar water described in this application.
[0028] Figure 2 It is an exploded schematic diagram of the piston filling head, the filling piston, the second driving member, and the third fixing frame described in the present application.
[0029] Figure 3 It is a schematic diagram of the explosion of the water storage tank and the water storage piston described in this application.
[0030] Explanation of the reference numerals: 1. water storage barrel; 11. water pipe; 12. drainage pipe; 21. first fixed frame; 22. movable plate; 23. first driving member; 24. water storage tank; 241. water storage piston; 25. piston filling head; 251. filling piston; 26. second driving member; 27. second fixed frame; 28. third fixed frame; 281. first fixed plate; 282. second fixed plate; 283. fixing rod; 3. transmission assembly; 31. loading rack; 311. accommodating chamber; 32. conveyor belt; 4. controller; 5. frame; 6. support frame. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-3 This application is described in further detail.
[0032] The present application embodiment discloses a two-way quantitative water adding device for sugar water. Figure 1The bidirectional quantitative water adding device for sugar water comprises a water storage barrel 1, a water delivery component, a transmission component 3, a controller 4, a frame 5 and a support frame. The support frame is installed on the top of the frame 5, and the water storage barrel 1 is installed on the support frame. The bottom of the water storage barrel 1 is connected with a drain pipe 12, and the drain pipe 12 is provided with an opening and closing valve. The water delivery component comprises a water storage tank 24, a first driving member 23, a movable plate 22, a piston filling head 25, a second driving member 26, a first fixed frame 21, a second fixed frame 27 and a third fixed frame 28. The water storage tank 24 is arranged at the bottom of the first fixed frame 21. The liquid volume of the water storage tank 24 is the same. The water storage barrel 1 is correspondingly connected with a plurality of water storage tanks 24 through a plurality of water delivery pipes 11.
[0033] Further, the first fixed frame 21 is installed on the frame 5, the first driving member 23 is arranged on the top of the first fixed frame 21, the first driving member 23 is preferably a cylinder, the second fixed frame 27 is arranged on the top of the movable plate 22, the telescopic rod of the cylinder is connected to the second fixed frame 27, so that the telescopic rod of the cylinder drives the second fixed frame 27 to move telescopically, and then drives the movable plate 22 to be slidably connected to the first fixed frame 21; specifically, sliding through holes are opened at both ends of the movable plate 22, and sliding sleeves are arranged inside the sliding through holes, and the sliding sleeves are slidably connected to the fixed frame. A water storage piston 241 slidably connected to the water storage tank 24 is arranged inside each water storage tank 24, and the water storage pistons 241 of several water storage tanks 24 are all connected to the bottom of the movable plate 22. When the first driving member 23 drives the movable plate 22 to slide, it drives several water storage pistons 241 to slide in the corresponding water storage tank 24 at the same time.
[0034] The piston filling head 25 is connected to the water storage tank 24, and a filling piston 251 is slidably connected inside the piston filling head 25. A third fixing frame 28 is provided on the top of the piston filling head 25. Figure 2 and Figure 3 The third fixed frame 28 includes a first fixed plate 281, a second fixed plate 282 and a plurality of fixed rods 283. The first fixed plate 281 is arranged at the bottom of the second driving member 26, and the second fixed plate 282 is arranged at the top of the piston filling head 25. The top of each fixed rod 283 is connected to the first fixed plate 281, and the bottom of each fixed rod 283 is connected to the second fixed plate 282. The second driving member 26 is preferably a cylinder, and the cylinder telescopic rod passes through the first fixed plate 281 and the second fixed plate 282 and is connected to the filling piston 251 in the piston filling head 25.
[0035] View Back Figure 1The transmission component 3 includes a carrier rack 31 and a conveyor belt 32. The carrier rack 31 is transmitted through the conveyor belt 32. The first driving member 23, the second driving member 26 and the conveyor belt 32 are all electrically connected to the controller 4. The carrier rack 31 array is provided with a plurality of accommodating cavities 311 for placing packaging boxes. The water outlet end of the piston filling head 25 is aligned with the accommodating cavity 311 on the carrier rack 31.
[0036] The implementation principle of a two-way quantitative water adding device for sugar water in the embodiment of the present application is as follows: the controller 4 controls the operation of the conveyor belt 32 to drive the carrier 31 to transmit. While the carrier 31 is transmitting, the controller 4 drives the first driving rod to telescope upward, drives the movable plate 22 to slide upward along the fixed frame, and drives multiple water storage pistons 241 to move upward at the same time, so that a pressure difference is generated in the water storage tank 24, causing the water in the water storage barrel 1 to be pumped into the water storage tank 24. After the water storage tank 24 is filled with water, the controller 4 drives the second driving rod to telescope upward, driving the filling piston 251 in the piston filling head 25 to move upward, so that a pressure difference is generated in the piston filling head 25, causing the water in the water storage tank 24 to flow out through the piston filling head 25, and finally flow into the accommodating cavity 311 on the carrier 31 which is placed aligned with the liquid outlet end of the piston filling head 25. The quantitative water adding device of this embodiment is for the same packaging box, which is filled twice. First, half of the approved standard amount is filled through the liquid outlet end of the piston filling head 25 on one side, and then, as the conveyor belt 32 conveys the loading rack 31, the liquid outlet end of the piston filling head 25 on the other side of the device is filled into the packaging box in the same accommodating cavity 311, completing the filling of the approved standard amount, and finally packaging it into a product.
[0037] Then, the controller 4 controls the telescopic rod of the first driving member 23 to telescope downward and the telescopic rod of the second driving member 26 to telescope downward to reset, so as to restore the device to the initial state and prepare for the next round of water delivery, which is carried out continuously with high production efficiency.
[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A two-way quantitative water adding device for sugar water, characterized in that: The invention comprises a water storage barrel (1) and a water delivery assembly symmetrically arranged on both sides of the water storage barrel (1), comprising a first fixed frame (21), a movable plate (22), a first driving member (23) and a plurality of water storage tanks (24) of the same volume, wherein the first driving member (23) drives the movable plate (22) to be slidably connected to the first fixed frame (21), the plurality of water storage tanks (24) are all mounted on the first fixed frame (21), each of the water storage tanks (24) is slidably connected to a water storage piston (241), and each of the water storage pistons (241) is connected to the movable plate (22).
2. A two-way quantitative water adding device for sugar water according to claim 1, characterized in that: The water delivery assembly further comprises a plurality of piston-type filling heads (25) connected to the water storage tank (24) and a plurality of second driving members (26); a filling piston (251) is arranged inside the piston-type filling head (25); and the second driving member (26) drives the filling piston (251) to be slidably connected inside the piston-type filling head (25).
3. A two-way quantitative water adding device for sugar water according to claim 2, characterized in that: The bidirectional quantitative water adding device for sugar water also includes a transmission component (3), the transmission component (3) includes a loading rack (31) and a conveyor belt (32) for conveying the loading rack (31), the loading rack (31) is provided with a plurality of accommodating cavities (311) for accommodating packaging boxes; when adding liquid, the accommodating cavity (311) is arranged corresponding to the liquid outlet end of the piston filling head (25).
4. A two-way quantitative water adding device for sugar water according to claim 3, characterized in that: The bidirectional quantitative water adding device for sugar water further comprises a controller (4), and the first driving member (23), the second driving member (26) and the conveyor belt (32) are all electrically connected to the controller (4).
5. A two-way quantitative water adding device for sugar water according to claim 1, characterized in that: The bidirectional quantitative water adding device for sugar water further comprises a frame (5) and a support frame, wherein the top of the support frame is connected to the water storage barrel (1), and the bottom of the support frame is connected to the frame (5).
6. A two-way quantitative water adding device for sugar water according to claim 1, characterized in that: The water delivery assembly further comprises a second fixing frame (27) arranged on the top of the movable plate (22), and the first driving member (23) is connected to the second fixing frame (27).
7. A two-way quantitative water adding device for sugar water according to claim 2, characterized in that: The water delivery assembly further comprises a third fixing frame (28), the third fixing frame (28) comprising a first fixing plate (281) arranged at the bottom of the second driving member (26), a second fixing plate (282) arranged at the top of the piston filling head (25), and a plurality of fixing rods (283) connecting the first fixing plate (281) and the second fixing plate (282), the second driving member (26) passing through the first fixing plate (281) and the second fixing plate (282) to be connected to the filling piston (251).
8. A two-way quantitative water adding device for sugar water according to claim 1, characterized in that: The bottom of the water storage barrel (1) is connected to a drainage pipe (12), and the drainage pipe (12) is provided with an opening and closing valve.