Novel automatic bar code pasting machine for assembly

Abstract

The utility model relates to the technical field of bar code pasting equipment for photovoltaic panel production, and particularly discloses a novel automatic bar code pasting machine for components, which comprises a bar code pasting mechanism and a photovoltaic panel conveying mechanism, the photovoltaic panel conveying mechanism is provided with a conveying frame, a photovoltaic panel is conveyed on the conveying frame, high-temperature cloth is placed on the upper portion of the photovoltaic panel, and the bar code pasting mechanism is arranged on the side face of the conveying frame. The bar code pasting mechanism is provided with a bar code pasting rack, a printer and a robot are installed on the bar code pasting rack, at least one bar code pasting suction cup is installed on a mechanical arm machine head of the robot, and the robot controls the bar code pasting suction cup to suck bar codes printed by the printer and paste the bar codes to the high-temperature cloth. According to the utility model, the bar code is automatically pasted by adopting the collaborative robot, the feeding cylinder is matched with the feeding sucker to adsorb the bar code printed by the printer, and then the robot is matched with the bar code pasting sucker to paste the bar code on the high-temperature cloth, so that the bar code is pasted in the process of pasting the high-temperature cloth on the photovoltaic panel, the automation degree is high, and the production efficiency is improved; the labor cost is reduced; and the product reliability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel production barcode sticking equipment, in particular to a new type of automatic barcode sticking machine for components. Background Art

[0002] In the production process of photovoltaic panels, especially in the lamination process, high temperature cloth is needed. The main reasons include:

[0003] 1. Prevent adhesion: Lamination is the process of bonding materials such as photovoltaic cells, EVA (ethylene-vinyl acetate copolymer) films and back sheets together through high temperature and high pressure to form photovoltaic modules. High-temperature cloth, usually made of high-performance glass fiber cloth impregnated with polytetrafluoroethylene (PTFE, commonly known as Teflon), has extremely low surface adhesion. Laying high-temperature cloth can prevent EVA from adhering to the rubber plate or heating plate of the laminator in a heated and molten state, thereby keeping the equipment clean and ensuring production quality.

[0004] 2. Promote thermal uniformity: High temperature cloth can help improve the temperature uniformity during the heating process, reduce the temperature difference inside the component, and ensure that the EVA film can melt evenly and fully penetrate between the battery cell and the backplane, which is essential for forming a good seal and improving the electrical insulation performance of the component. The maximum temperature difference is usually required to be less than 4°C to ensure the lamination quality.

[0005] 3. Dimensional stability and strength: Teflon high temperature cloth has excellent dimensional stability and high strength, and can maintain good mechanical properties even in high temperature environments, which helps maintain the flatness of components during the lamination process and avoid product defects caused by material deformation.

[0006] 4. Chemical corrosion resistance: Photovoltaic modules are exposed to various harsh environments when used outdoors for a long time. EVA film may release chemicals during the curing process. The chemical inertness of high temperature cloth can resist the erosion of these chemicals and protect production equipment from damage.

[0007] 5. Easy to separate: After lamination, the high temperature cloth can be easily peeled off from the component surface without leaving any debris or affecting the cleanliness and optical properties of the component surface.

[0008] The existing high-temperature cloth is moved through the X-axis, Y-axis and Z-axis by mechanical equipment, and the suction cup is controlled to absorb and transfer the high-temperature cloth from one side to the photovoltaic panel of the conveying mechanism. However, in the production process of photovoltaic panels, barcodes are also required. The barcodes printed on the photovoltaic panels are mainly used for product tracking and after-sales service. It contains key information about the photovoltaic panels, such as production batch, serial number, production date, etc. This ensures that each photovoltaic panel can be uniquely identified, which is convenient for quality control, maintenance records, and rapid location and resolution when problems arise. The existing barcode pasting method is to add manual workstations on the assembly line and manually paste the barcodes. The traditional barcode pasting method is basically manual placement, which is very inefficient and has low placement accuracy. Manual operation also has safety hazards.

[0009] Therefore, there is an urgent need to design a new type of automatic barcode sticking machine for components to solve the problems of poor placement accuracy, low efficiency and installation risks in the existing photovoltaic panel production by manual barcode sticking. Utility Model Content

[0010] In view of the problems existing in the prior art, the utility model aims to provide a new type of automatic barcode sticking machine for components.

[0011] The technical solution adopted by the utility model to solve its technical problems is: an automatic barcode sticking machine for a new type of component, including a barcode sticking mechanism and a photovoltaic panel conveying mechanism, the photovoltaic panel conveying mechanism is provided with a conveying frame, the conveying frame conveys the photovoltaic panel, a high-temperature cloth is placed on the upper part of the photovoltaic panel, the barcode sticking mechanism is arranged on the side of the conveying frame, the barcode sticking mechanism is provided with a barcode sticking frame, a printer and a robot are installed on the barcode sticking frame, at least one barcode sticking suction cup is installed on the robot's mechanical arm head, and the robot controls the barcode sticking suction cup to absorb the barcode printed by the printer and stick it to the high-temperature cloth.

[0012] Specifically, the printer is installed on the barcode sticking frame through a bracket, a feeding cylinder is installed at the barcode outlet of the printer, the cylinder rod of the feeding cylinder is connected to the suction cup mounting seat, a feeding suction cup is installed on the suction cup mounting seat, and the feeding suction cup absorbs the printed barcode.

[0013] Specifically, the barcode sticking suction cups are provided with two groups, and the two groups of barcode sticking suction cups are relatively mounted on a mounting plate, and the other side of the mounting plate is connected to a robot connecting plate, and the robot connecting plate is connected to the robot's mechanical arm head by bolts.

[0014] Specifically, the bottom of the robot is installed on a robot base, and the robot base is installed on a barcode sticking frame.

[0015] Specifically, a plurality of conveyor belts are installed in parallel on the conveyor frame, and the photovoltaic panels are conveyed on the conveyor belts.

[0016] Specifically, a high-temperature cloth laying mechanism is installed on the outside of the barcode sticking rack. The high-temperature cloth laying mechanism is provided with a high-temperature cloth suction cup and a high-temperature cloth rack. The high-temperature cloth suction cup is arranged and installed on the high-temperature cloth rack. The high-temperature cloth suction cup absorbs the high-temperature cloth and lays it on the photovoltaic panel.

[0017] The utility model has the following beneficial effects:

[0018] The new automatic barcode sticking machine for components designed by the utility model adopts a collaborative robot to automatically stick barcodes. The feeding cylinder cooperates with the feeding suction cup to absorb the barcode printed by the printer, and then the robot cooperates with the barcode sticking suction cup to stick the barcode to the high-temperature cloth, so that the barcode is stuck during the process of sticking high-temperature cloth to the photovoltaic panel. The automatic barcode sticking has a high degree of automation and greatly improves production efficiency, reduces labor costs and improves product reliability.

[0019] The new component designed by the utility model is accurately absorbed and placed by the automatic barcode sticking machine, which improves the utilization rate of the barcode, reduces loss and greatly improves the quality of the product, laying a foundation for subsequent processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of a new type of automatic barcode labeling machine for components.

[0021] Figure 2 This is a front view of a new type of automatic barcode labeling machine for components.

[0022] Figure 3 This is a top view of the new automatic barcode labeling machine for components.

[0023] Figure 4 It is a schematic diagram of the installation structure of the printer and the feeding cylinder.

[0024] Figure 5 It is a structural diagram of automatic barcode sticking tooling.

[0025] Figure 6 yes Figure 5 main view.

[0026] Figure 7 yes Figure 5 Top view of the .

[0027] Figure 8 yes Figure 5 Left view of .

[0028] In the figure: 1-barcode sticking mechanism, 1.1-barcode sticking frame, 1.2-printer, 1.3-feeding suction cup, 1.4-feeding cylinder, 1.5-suction cup mounting seat, 1.6-robot, 1.7-mounting plate, 1.8 robot connecting plate, 1.9-barcode sticking suction cup, 1.10-robot base;

[0029] 2- Photovoltaic panel conveying mechanism, 2.1- conveying frame, 2.2- conveyor belt;

[0030] 3-high temperature cloth laying mechanism, 3.1-high temperature cloth suction cup, 3.2-high temperature cloth rack;

[0031] 4-Photovoltaic panels; 5-High temperature fabric. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Embodiment 1.

[0034] like Figure 1-Figure 8 As shown, a new type of automatic barcode sticking machine for components includes a barcode sticking mechanism 1, a photovoltaic panel conveying mechanism 2 and a high-temperature cloth laying mechanism 3. The photovoltaic panel conveying mechanism 2 is provided with a conveying frame 2.1 and a conveyor belt 2.2. The conveying frame 2.1 conveys the photovoltaic panel 4, and the high-temperature cloth 5 is placed on the upper part of the photovoltaic panel 4.

[0035] Four sets of conveyor belts 2.2 are installed in parallel on the conveyor frame 2.1, and photovoltaic panels 4 are transported on the conveyor belts 2.2. Driving wheels and driven wheels are connected to both sides of the conveyor belts 2.2 respectively. The driving wheels and the driven wheels are installed on the conveyor frame 2.1. A transmission shaft is connected between the driving wheels. One end of the transmission shaft is connected to the motor shaft of the conveying motor. The conveying motor drives the conveyor belt to rotate synchronously.

[0036] A positioning cylinder is installed on the conveying frame 2.1 and on both sides of the photovoltaic panel 4. The cylinder rod of the positioning cylinder is connected to a wheel stop frame. A slider is provided at the bottom of the wheel stop frame. The slider is slidably connected to a positioning slide rail. The positioning slide rail is installed on the conveying frame 2.1. The positioning cylinder drives the wheel stop frame to move along the positioning slide rail. Positioning stop wheels are installed on the wheel stop frame. The positioning stop wheels are pressed against both sides of the photovoltaic panel 4 for correction and positioning.

[0037] A barcode sticking mechanism 1 is arranged on the side of the conveying frame 2.1, and the barcode sticking mechanism 1 is provided with a barcode sticking frame 1.1, a printer 1.2, a feeding suction cup 1.3, a feeding cylinder 1.4, a robot 1.6 and a barcode sticking suction cup 1.9. The robot 1.6 adopts the xMate SR model Luoshi flexible collaborative robot. The printer 1.2 and the robot 1.6 are installed on the barcode sticking frame 1.1. Two barcode sticking suction cups 1.9 are installed on the mechanical arm head of the robot 1.6. The robot 1.6 controls the barcode sticking suction cup 1.9 to absorb the barcode printed by the printer 1.2 and stick it to the high-temperature cloth 5.

[0038] The printer 1.2 is installed on the barcode sticking frame 1.1 through a bracket, a feeding cylinder 1.4 is installed at the barcode outlet of the printer 1.2, a cylinder rod of the feeding cylinder 1.4 is connected to a suction cup mounting seat 1.5, a feeding suction cup 1.3 is installed on the suction cup mounting seat 1.5, and the feeding suction cup 1.3 absorbs the printed barcode.

[0039] There are two groups of barcode suction cups 1.9, which are relatively mounted on the mounting plate 1.7. The other side of the mounting plate 1.7 is connected to the robot connecting plate 1.8, and the robot connecting plate 1.8 is connected to the robot arm head of the robot 1.6 through bolts.

[0040] The bottom of the robot 1.6 is mounted on a robot base 1.10, and the robot base 1.10 is mounted on a barcode sticking frame 1.1.

[0041] A high-temperature cloth laying mechanism 3 is installed on the outer side of the barcode sticking rack 1.1. The high-temperature cloth laying mechanism 3 adopts existing mechanical equipment to realize X-axis, Y-axis and Z-axis movement through the structure of motor, gear, rack, slide rail and slide seat, and controls the high-temperature cloth suction cup 3.1 to adsorb and transfer the high-temperature cloth 5 from one side to the photovoltaic panel 4 of the photovoltaic panel conveying mechanism 2. The high-temperature cloth laying mechanism 3 is provided with a high-temperature cloth suction cup 3.1 and a high-temperature cloth rack 3.2. The high-temperature cloth rack 3.2 is located above the barcode sticking rack 1.1 and the conveying rack. The high-temperature cloth suction cup 3.1 is arranged on the high-temperature cloth rack 3.2. The high-temperature cloth suction cup 3.1 adsorbs the high-temperature cloth 5 and lays it on the photovoltaic panel 4.

[0042] Embodiment 2, the working principle of the automatic barcode sticking machine for the new type of component using the structural form of embodiment 1.

[0043] Print the barcode with printer 1.2, and the feeding suction cup 1.3 and feeding cylinder 1.4 cooperate to feed the barcode, and the vacuum suction cup (barcode sticking suction cup 1.9) on the arm of robot 1.6 is used to suck the barcode, which can suck two barcodes, and then stick the barcode to the corresponding position for installation, and the cycle continues.

[0044] 1. Technology maturity: With the development of collaborative robots and the accumulation of application experience, the combination of modern photovoltaic technology and robots has greatly improved in terms of technology maturity. Modern designs such as precise control systems, optimized robot parameters and reliability testing all help to improve the stability and reliability of equipment.

[0045] 2. Automation and intelligence: Modern robotic arms automatically label barcodes to achieve a higher degree of automation and intelligence. By adopting advanced robot motion technology, the equipment can achieve automated process control. This makes the equipment easier to operate and improves production efficiency and consistency.

[0046] 3. Material discharge speed: Modern equipment can achieve faster barcode sticking speed and improve production efficiency.

[0047] 4. Process adaptability: The new generation of robotic arm automatic barcode labeling has higher process adaptability. It can adapt to barcodes of different sizes and shapes and has flexible placement actions. By adjusting parameters and adaptive control according to actual needs, modern equipment can meet diverse placement tasks.

[0048] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.

[0049] The technology, shape and structure parts not described in detail in the present invention are all known technologies.

Claims

1. A new type of automatic barcode labeling machine for components, characterized in that: It includes a barcode sticking mechanism and a photovoltaic panel conveying mechanism. The photovoltaic panel conveying mechanism is provided with a conveying frame, on which the photovoltaic panels are conveyed, a high-temperature cloth is placed on the upper part of the photovoltaic panels, a barcode sticking mechanism is arranged on the side of the conveying frame, the barcode sticking mechanism is provided with a barcode sticking rack, on which a printer and a robot are installed, at least one barcode sticking suction cup is installed on the robot's mechanical arm head, and the robot controls the barcode sticking suction cup to absorb the barcode printed by the printer and stick it to the high-temperature cloth.

2. The new automatic barcode sticking machine for components according to claim 1 is characterized in that: The printer is installed on the barcode sticking frame through a bracket, a feeding cylinder is installed at the barcode outlet of the printer, a cylinder rod of the feeding cylinder is connected to a suction cup mounting seat, a feeding suction cup is installed on the suction cup mounting seat, and the feeding suction cup absorbs the printed barcode.

3. The new automatic barcode sticking machine for components according to claim 1 is characterized in that: The barcode sticking suction cups are provided with two groups, and the two groups of barcode sticking suction cups are relatively mounted on the mounting plate, and the other side of the mounting plate is connected to the robot connecting plate, and the robot connecting plate is connected to the robot's mechanical arm head through bolts.

4. The new automatic barcode sticking machine for components according to claim 3 is characterized in that: The bottom of the robot is installed on the robot base, and the robot base is installed on the barcode sticking frame.

5. The new automatic barcode sticking machine for components according to claim 1 is characterized in that: A plurality of conveyor belts are installed in parallel on the conveyor frame, and the photovoltaic panels are conveyed on the conveyor belts.

6. The new automatic barcode sticking machine for components according to claim 1 is characterized in that: A high-temperature cloth laying mechanism is installed on the outer side of the barcode sticking frame. The high-temperature cloth laying mechanism is provided with a high-temperature cloth suction cup and a high-temperature cloth frame. The high-temperature cloth suction cup is arranged on the high-temperature cloth frame. The high-temperature cloth suction cup absorbs the high-temperature cloth and lays it on the photovoltaic panel.

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