Automatic stopping device of mounting machine
By using an automatic parking device combined with an air swelling shaft, a rotating induction disk and a photoelectric sensor in the rafting machine, the problem that the rafting machine cannot accurately stop automatically in the prior art is solved, especially the impact on transparent or pure black films, and the Accurate parking and improvement of coating quality.
Patent Information
- Application Number
- CN202420075336.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-12
AI Technical Summary
During the coating process, existing lamping machines cannot accurately and automatically stop, especially when the film is transparent or pure black, infrared induction is affected, resulting in inaccurate parking of the lamping machine, affecting the quality of the coating.
An automatic parking device for lamping machine is designed, using the air-scaling shaft and the connecting shaft to rotate synchronously, combining the rotational induction disc and photoelectric sensor to detect signal changes to control the parking of the lamping machine, and provides friction damping through the brake mechanism to prevent the film roller from being dammed. Inertial rotation affects photoelectric sensor detection.
It realizes precise control of the parking of the mounter in a film-free state, avoids the impact of film color detection, ensures the quality of the coating and the timely parking of the equipment, and improves the accuracy and reliability of the automated parking of the mounter.
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Figure CN222273566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mounting machine equipment, in particular to an automatic parking device for a mounting machine. Background Art
[0002] A transparent coating is applied to the surface of rolled flat materials (such as paper, photos, posters, paintings, etc.) through a mounting machine, which can increase the gloss of the material, protect it from damage, and extend its service life. Generally, during lamination, the unwinding film roller is passively pulled forward, and the material and film pass through the upper and lower rubber rollers for lamination. The lamination effect can also be better through the use of a film pressing roller. When the film roller is unwound, it is necessary to stop the machine immediately and replace the film roller, otherwise the film supply will be interrupted, the lamination operation cannot be completed, and the lamination quality will be affected.
[0003] In the prior art, many mounting machines rely on infrared to sense the absence of film and send a signal to a controller to stop the mounting machine. However, if the film is transparent or pure black, the infrared cannot receive the signal reflected by the film, so the automatic parking of the mounting machine will be affected. Utility Model Content
[0004] In view of this, the utility model provides an automatic parking device for a mounting machine, which has the advantages of being able to accurately control the mounting machine to stop when there is no film and not being affected by the color of the film.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] Automatic parking device for mounting machine, including:
[0007] The first support plate and the second support plate are arranged at intervals, one end of the air expansion shaft is connected to and penetrates the rotating shaft of the first support plate, the other end of the air expansion shaft is connected to and penetrates the rotating shaft of the second support plate through a connecting shaft, and the air expansion shaft is used to tighten the film roller;
[0008] a brake mechanism, disposed on the connecting shaft and connected to the second support plate, for providing friction damping to the connecting shaft;
[0009] a rotating induction disc, which is arranged on the connecting shaft penetrating the second support plate and rotates synchronously with the connecting shaft under the action of the braking mechanism, and a plurality of grooves are evenly arranged in the circumferential direction of the rotating induction disc; and
[0010] The induction seat is arranged on one side of the rotating induction disk. The photoelectric sensor arranged on the induction disk is electrically connected to the controller, and the rotation of the rotating induction disk is sensed by the photoelectric sensor. When the signal pattern detected by the photoelectric sensor is abnormal, the controller controls the mounting machine to stop.
[0011] A further improvement of the utility model is that a stop seat is provided on the second support plate, and the upper end of the stop seat is inclined toward the rotating induction disk, the stop seat is away from the side of the rotating induction disk, and is hinged to the bottom of the induction seat.
[0012] A further improvement of the utility model is that the braking mechanism comprises a first friction plate, a second friction plate, a damping positioning plate, an elastic connecting member, a limiting sleeve, and an adjusting member which are sequentially and coaxially arranged along the axial direction of the connecting shaft;
[0013] A first friction plate, fixedly disposed on the outer side of the second support plate, and the second friction plate is connected to the first friction plate;
[0014] A damping positioning plate, wherein a keyway disposed in the middle thereof is horizontally slidably connected to a sliding key disposed on the connecting shaft, and the damping positioning plate generates friction damping with the second friction plate through the elastic connecting member, and the elastic connecting member is connected to the rotation sensing plate; and
[0015] The limiting sleeve can be horizontally slidably sleeved on the connecting shaft under the action of the adjusting member, and is detachably connected to the connecting shaft through a quick-release assembly.
[0016] A further improvement of the utility model is that the elastic connecting member comprises:
[0017] A compression spring sleeved on the connecting shaft; and
[0018] Two damping sleeves are arranged oppositely at two ends of the compression spring, and the rotation induction plate is arranged between the compression spring and the damping sleeve on a side close to the damping positioning plate.
[0019] A further improvement of the utility model is that the quick-release assembly comprises:
[0020] A flat groove is arranged on the connecting shaft and along the axial direction thereof, and corresponds to the position of the limiting sleeve; and
[0021] The limiting leaf spring comprises a horizontal thin sheet and an L-shaped spring sheet, wherein the horizontal thin sheet is connected to one end of the flat groove, and when the spring sheet is in a free state, it extends out of the long slot hole provided on the limiting sleeve, and when the spring sheet is pressed to extend into the limiting sleeve, the limiting sleeve can be disassembled.
[0022] A further improvement of the utility model lies in that the adjusting member is an adjusting handle, a middle portion of which is threadedly connected to a threaded section arranged at the end of the connecting shaft.
[0023] A further improvement of the utility model is that the material of the damping sleeve is nylon.
[0024] A further improvement of the utility model is that the first friction plate is detachably arranged on the second support plate by a plurality of screws.
[0025] Due to the adoption of the above technical solution, the technical progress achieved by the utility model is:
[0026] The utility model provides an automatic parking device for mounting machines. As the film roller is unwound, it is passively pulled to rotate, and the air expansion shaft and the connecting shaft rotate synchronously. The photoelectric sensor arranged on the induction seat can sense the rotation of the rotating induction disk and transmit the signal to the controller. When the detected signal changes, it indicates that the film roller is unwound. The detection is accurate and will not be affected by the color of the film, so the practicality is stronger.
[0027] A brake mechanism is also provided to provide friction damping to the connecting shaft to prevent the film roller from rotating due to inertia after unwinding, otherwise the accuracy of detection by the photoelectric sensor will be affected, and there is no way to stop the mounting machine in time. In the brake mechanism, the elastic connecting member can give an elastic force to the damping positioning plate to generate friction damping between it and the second friction plate, and the damping size can also be adjusted by rotating the adjustment handle to make the limit sleeve slide horizontally on the connecting shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0029] Figure 1 This is a schematic diagram of the overall structure of the automatic parking device for mounting machine of the utility model;
[0030] Figure 2 This is a schematic diagram of the installation structure of the rotating induction disk of the utility model;
[0031] Figure 3 It is a cross-sectional view of the brake mechanism of the utility model;
[0032] Figure 4 It is a schematic diagram of the exploded structure of the braking mechanism of the utility model;
[0033] Figure 5 This is a schematic diagram of the structure of the connecting shaft of the utility model;
[0034] Description of reference numerals:
[0035] 11-first support plate, 12-second support plate, 13-gas expansion shaft, 14-connecting shaft, 141-sliding key, 142-threaded section, 143-flat groove, 144-through groove, 20-brake mechanism, 21-first friction plate, 22-second friction plate, 23-damping positioning plate, 231-key slot, 24-elastic connecting member, 241-compression spring, 242-damping sleeve, 25-limiting sleeve, 251-long slot hole, 26-adjusting member, 27-limiting leaf spring, 271-horizontal thin sheet, 272-spring leaf, 31-rotating induction plate, 311-groove, 32-induction seat, 33-photoelectric sensor, 34-break stop seat. DETAILED DESCRIPTION
[0036] The following will be combined with the accompanying drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, in the following description, specific details such as specific system structures and technologies are proposed for the purpose of explanation rather than limitation, so as to thoroughly understand the embodiments of the utility model. However, it should be clear to those skilled in the art that the utility model can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from hindering the description of the utility model.
[0037] The utility model provides an automatic parking device for mounting machine. Figure 1 -Attached Figure 5 It can be known that the automatic parking device of the mounting machine includes: a first support plate 11 and a second support plate 12 , an air expansion shaft 13 , a connecting shaft 14 , a braking mechanism 20 , a rotating induction plate 31 , an induction seat 32 , and a photoelectric sensor 33 .
[0038] The first support plate 11 and the second support plate 12 are arranged at intervals, one end of the air expansion shaft 13 is connected to and penetrates the rotating shaft of the first support plate 11, the other end of the air expansion shaft 13 is connected to and penetrates the rotating shaft of the second support plate 12 through a connecting shaft 14, and the other end of the air expansion shaft 13 is connected to an air source, so that the air expansion shaft 13 can tighten the film roller.
[0039] The brake mechanism 20 is arranged on the connecting shaft 14 and connected to the second support plate 12, and is used to provide friction damping for the connecting shaft 14 and the air expansion shaft 13. The rotating induction disc 31 is arranged on the connecting shaft 14 that passes through the second support plate 12, and rotates synchronously with the connecting shaft 14 under the action of the brake mechanism 20, and the rotating induction disc 31 is evenly provided with a plurality of grooves 311 in the circumferential direction; the induction seat 32 is arranged on one side of the rotating induction disc 31, and the photoelectric sensor 33 arranged on the induction disc is electrically connected to the controller, and the rotation of the rotating induction disc 31 is sensed by the photoelectric sensor 33. When the signal pattern detected by the photoelectric sensor 33 is abnormal, the controller controls the mounting machine to stop.
[0040] During normal operation, the film roller is unwinding. At this time, the friction damping provided by the brake mechanism 20 to the connecting shaft 14 can keep the film in a taut state while moving forward, which will have a good effect on the quality of the film coating. After the film roller is unwinding, different parts of the air-inflating shaft 13 will be subjected to different degrees of inertial force. Due to the effect of friction damping, the air-inflating shaft 13 and the connecting shaft 14 will stop rotating immediately. If the connecting shaft 14 does not have friction damping, it will easily cause the air-inflating shaft 13 and the connecting shaft 14 to rotate due to the large inertial force, affecting the accuracy of the detection of the photoelectric sensor 33, and the film roller cannot be detected in time. There is no way to control the mounting machine to stop in time.
[0041] As the film roller is unwound, it is passively pulled to rotate. Since the rotating induction disc 31 is provided with a plurality of grooves 311, under normal working conditions, the signal received by the photoelectric sensor 33 is regular on-off-on-off..., and transmits the signal to the controller. When the photoelectric sensor 33 detects only on or only off signals, the signal pattern changes, indicating that the rotating induction disc 31 and the connecting shaft 14 have stopped rotating, and the film roller unwinding is completed. At this time, the controller can control the mounting machine as a whole to stop in time. This detection method is accurate, will not be affected by the color of the film on the detection situation, and is more practical.
[0042] As an embodiment, according to the attached Figure 2 It can be seen that a stop seat 34 is provided on the second support plate 12 , and the upper end of the stop seat 34 is inclined toward the rotating induction disk 31 . The stop seat 34 is away from the side of the rotating induction disk 31 and is hinged to the bottom of the induction seat 32 .
[0043] When it is necessary to detect the rotation of the rotating sensing disk 31, the sensing seat 32 can be swung to make it connect with the side corresponding to the stop seat 34, and the stop seat 34 plays a supporting role for the sensing seat 32; when the sensing seat 32 is swung to keep it away from the rotating sensing disk 31, it is convenient to disassemble and assemble the various parts on the connecting shaft 14, which can make the device more flexible to use.
[0044] As an embodiment, according to the attached Figure 3 -Attached Figure 5It can be seen that the brake mechanism 20 includes a first friction plate 21, a second friction plate 22, a damping positioning plate 23, an elastic connecting member 24, a limiting sleeve 25, and an adjusting member 26, which are sequentially and coaxially arranged along the axial direction of the connecting shaft 14; the first friction plate 21 is fixedly arranged on the outer side of the second support plate 12, and the second friction plate 22 is connected to the first friction plate 21 by glue; the keyway 231 arranged in the middle of the damping positioning plate 23 is horizontally slidably connected to the sliding key 141 arranged on the connecting shaft 14, and the damping positioning plate 23 generates friction damping with the second friction plate 22 through the elastic connecting member 24, the elastic connecting member 24 is connected to the rotating induction plate 31, and under the action of the elastic connecting member 24, the rotating induction plate 31 can rotate synchronously with the connecting shaft 14; the limiting sleeve 25 can be horizontally slidably sleeved on the connecting shaft 14 under the action of the adjusting member 26, and is detachably connected to the connecting shaft 14 through a quick release assembly.
[0045] The elastic connecting member 24 can give an elastic force to the damping positioning plate 23, so that friction damping is generated between the damping positioning plate 23 and the second friction plate 22. The limiting sleeve 25 has a limiting effect on the damping positioning plate 23 and the elastic connecting member 24, and the limiting sleeve 25 is driven by the adjusting member 26 to move horizontally on the connecting shaft 14 to adjust the elastic force of the elastic connecting member 24 on the damping positioning plate 23. In the process of adjusting the force, the damping positioning plate 23 moves horizontally on the connecting shaft 14 through the connection and guiding effect of the key slot 231 and the sliding key 141.
[0046] The air shaft 13 supporting the film roller is generally braked by two friction plates to improve the friction damping of the air shaft 13. The friction plate is a consumable part. If the friction plate is not easy to replace, the downtime will increase and the work efficiency will be affected. Therefore, after the limit sleeve 25 is disassembled by the quick-release assembly, it is convenient to subsequently remove the elastic connection member 24 and the rotation induction plate 31. After the damping positioning plate 23 is disassembled, the friction plate is replaced.
[0047] In this embodiment, according to the specification Figure 3 It can be seen that the elastic connecting member 24 includes: a compression spring 241 sleeved on the connecting shaft 14; two damping sleeves 242 are relatively arranged at both ends of the compression spring 241, and the rotating induction plate 31 is arranged between the compression spring 241 and the damping sleeve 242 on the side close to the damping positioning plate 23.
[0048] Under the action of the compression spring 241, the damping positioning plate 23 has good contact with the second friction plate 22, providing friction damping to the connecting shaft 14. In addition, under the elastic force of the compression spring 241 and the torque transmission effect of the two damping sleeves 242, the rotating induction plate 31 and the connecting shaft 14 rotate synchronously.
[0049] In this embodiment, according to the specification Figure 3 and attached Figure 5It can be seen that the quick-release assembly includes: a flat groove 143 is arranged on the connecting shaft 14 and along its axial direction, and corresponds to the position of the limiting sleeve 25; the limiting leaf spring 27 includes a horizontal thin sheet 271 and an L-shaped spring sheet 272, the horizontal thin sheet 271 is connected to one end of the flat groove 143, when the spring sheet 272 is in a free state, it extends out of the long slot hole 251 set on the limiting sleeve 25, when the spring sheet 272 is pressed to make it extend into the limiting sleeve 25, the limiting sleeve 25 can be disassembled.
[0050] The horizontal sheet 271 is fixed on the flat groove 143 by screws and nuts, and the spring 272 includes a connecting portion connected to the horizontal sheet 271 and a free portion arranged perpendicular to the horizontal sheet 271. In the free state, the connecting portion is not in the same plane as the horizontal sheet 271, and the corner of the spring 272 will extend out of the long slot hole 251 on the limiting sleeve 25, which plays a limiting role for the limiting sleeve 25; when the limiting sleeve 25 needs to be disassembled, the connecting portion of the spring 272 is pressed down, so that the free portion extends into the limiting sleeve 25 and is inserted into the through slot 144 arranged on the connecting shaft 14, and the limiting sleeve 25 can be disassembled at this time.
[0051] In this embodiment, according to the specification Figure 3 It can be seen that the adjusting member 26 is an adjusting handle, the middle of which is threadedly connected to the threaded section 142 provided at the end of the connecting shaft 14. One end of the adjusting handle is in contact with the limiting sleeve 25, and the limiting sleeve 25 is driven to slide horizontally on the connecting shaft 14 by rotating the horizontal displacement between the adjusting handle and the connecting shaft 14. When the compression spring 241 is compressed, its elastic force will push the connected damping positioning plate 23 to move inward, thereby increasing the friction damping.
[0052] In this embodiment, the damping sleeve 242 is made of nylon, and its main function is to absorb mechanical vibration and impact force.
[0053] In this embodiment, the first friction plate 21 is detachably disposed on the second support plate 12 by means of a plurality of screws, so that the installation and replacement of the first friction plate 21 can be facilitated.
[0054] It should be noted that, in this patent application, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0055] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. The automatic parking device of mounting machine is characterized by: include: The first support plate and the second support plate are arranged at intervals, one end of the air expansion shaft is connected to and penetrates the rotating shaft of the first support plate, the other end of the air expansion shaft is connected to and penetrates the rotating shaft of the second support plate through a connecting shaft, and the air expansion shaft is used to tighten the film roller; a brake mechanism, disposed on the connecting shaft and connected to the second support plate, for providing friction damping to the connecting shaft; a rotating induction disc, which is arranged on the connecting shaft penetrating the second support plate and rotates synchronously with the connecting shaft under the action of the braking mechanism, and a plurality of grooves are evenly arranged in the circumferential direction of the rotating induction disc; and The induction seat is arranged on one side of the rotating induction disk. The photoelectric sensor arranged on the induction disk is electrically connected to the controller, and the rotation of the rotating induction disk is sensed by the photoelectric sensor. When the signal pattern detected by the photoelectric sensor is abnormal, the controller controls the mounting machine to stop.
2. The automatic parking device for mounting machine according to claim 1, characterized in that: The second support plate is provided with a stop seat, and the upper end of the stop seat is inclined toward the rotating induction disk. The stop seat is away from the side of the rotating induction disk and is hinged to the bottom of the induction seat.
3. The automatic parking device for mounting machine according to claim 1, characterized in that: The braking mechanism comprises a first friction plate, a second friction plate, a damping positioning plate, an elastic connecting member, a limiting sleeve, and an adjusting member, which are sequentially and coaxially arranged along the axial direction of the connecting shaft; A first friction plate, fixedly disposed on the outer side of the second support plate, and the second friction plate is connected to the first friction plate; A damping positioning plate, wherein a keyway provided in the middle thereof is horizontally slidably connected with a sliding key provided on the connecting shaft, and the damping positioning plate generates friction damping with the second friction plate through the elastic connecting member, and the elastic connecting member is connected with the rotation sensing plate; and The limiting sleeve can be horizontally slidably sleeved on the connecting shaft under the action of the adjusting member, and is detachably connected to the connecting shaft through a quick-release assembly.
4. The automatic parking device for mounting machine according to claim 3, characterized in that: The elastic connecting member comprises: A compression spring sleeved on the connecting shaft; and Two damping sleeves are arranged oppositely at two ends of the compression spring, and the rotation induction plate is arranged between the compression spring and the damping sleeve on a side close to the damping positioning plate.
5. The automatic parking device for mounting machine according to claim 4, characterized in that: The quick-release assembly comprises: A flat groove is arranged on the connecting shaft and along the axial direction thereof, and corresponds to the position of the limiting sleeve; and The limiting leaf spring comprises a horizontal thin sheet and an L-shaped spring sheet, wherein the horizontal thin sheet is connected to one end of the flat groove, and when the spring sheet is in a free state, it extends out of the long slot hole provided on the limiting sleeve, and when the spring sheet is pressed to extend into the limiting sleeve, the limiting sleeve can be disassembled.
6. The automatic parking device for mounting machine according to claim 4, characterized in that: The adjusting member is an adjusting handle, a middle portion of which is threadedly connected to a threaded section arranged at the end of the connecting shaft.
7. The automatic parking device for mounting machine according to claim 6, characterized in that: The material of the damping sleeve is nylon.
8. The automatic parking device for mounting machine according to any one of claims 3 to 7, characterized in that: The first friction plate is detachably arranged on the second support plate by a plurality of screws.
Citation Information
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