Sludge dewatering device convenient to clean
By designing a multi-structure combined sludge dehydration device, filter water and filter pressure conveyor belts are used to filter filtration and dehydrate the sludge, and automatically clean the conveyor belt after dehydration, solving the problem of long manual cleaning time in the existing technology and improving cleaning Level of efficiency and automation.
Patent Information
- Application Number
- CN202420719166.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing sludge dehydration device requires manual cleaning of the conveyor belt after use, which is long, has low efficiency and high labor consumption.
A sludge dehydration device is designed for easy cleaning. It adopts a multi-structure combination to transport sludge through the conveyor mechanism and use the filter water conveyor belt and filter pressure conveyor belt inside the fixing frame for filter pressing and dehydration. After dehydration, the filter water is filtered through the cleaning mechanism. Clean the surface of the conveyor belt and filter press conveyor belt to improve cleaning efficiency and reduce manpower consumption.
It effectively improves the cleaning efficiency of the sludge dehydration device, reduces manual cleaning time, reduces the manpower required for cleaning, and improves the automation level of the equipment.
Smart Images

Figure CN222274342U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dewatering equipment, in particular to a sludge dewatering device which is convenient to clean. Background Art
[0002] Silt refers to fine-grained soil containing organic matter that is deposited in a still water or slow-flowing water environment. It generally exists in rivers. Excessive accumulation of silt in rivers will cause the riverbed to become shallower and the water storage capacity to decrease, which will cause the water quality of the river to deteriorate and damage the water quality environment. Therefore, when there is too much silt accumulated in the riverbed, it is necessary to use a silt dehydration and solidification device to treat it. In order to ensure the cleanliness of urban rivers, it is necessary to clean urban rivers regularly. In the prior art, the riverbed silt is usually sucked into a transfer vehicle, which is then transported to a treatment plant for subsequent treatment.
[0003] For example, the Chinese utility model patent (CN217175005U) discloses a sludge dewatering device that is easy to clean, which records: "Through the design of a conveying cylinder, an adjustment component, a first motor, a first threaded rod, a conveyor belt, and an extrusion belt, when the sludge is dewatered, the sludge can be poured into the feed expansion port, and the sludge will enter the interior of the conveying cylinder through the feed expansion port, and then the first motor can be started to drive the first threaded rod fixedly installed at one end of the output shaft to rotate in the conveying cylinder, and the sludge will be transmitted to the discharge cylinder arranged at one end of the conveying cylinder through the thread of the first threaded rod, and a forming port is provided at one end of the discharge cylinder, so that the sludge will be squeezed out of the forming port into long strips through the discharge cylinder, and the extruded long strip material will fall on the upper surface of the conveyor belt, and then the conveyor belt will be used to drive the material between the conveyor belt and the extrusion belt to extrude the material into a cake shape, and the extruded long strip material can form a specific shape when it is extruded into a cake shape, so as to facilitate the transportation operation of the extruded and dehydrated sludge."
[0004] However, the above method has the following technical problems: after each use, the conveyor belt needs to be cleaned manually, and the time required is relatively long. Therefore, the present application proposes a sludge dewatering device that is easy to clean, and provides a new technical solution to solve the above-mentioned technical problems. Utility Model Content
[0005] Based on this, it is necessary to provide a sludge dewatering device that is easy to clean in order to solve the above-mentioned technical problems. Through the coordinated design of multiple structures, the device can transport the sludge through the conveying mechanism, and filter and dewater the sludge through the water filter conveyor belt and the filter press conveyor belt on the inside of the fixed frame. After dehydration, the surface of the water filter conveyor belt and the filter press conveyor belt can be cleaned by the cleaning mechanism, which improves the cleaning efficiency and effectively reduces the manpower required for cleaning.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] The invention discloses a sludge dewatering device which is easy to clean and is applied to sludge dewatering.
[0008] The sludge dewatering device that is easy to clean specifically includes:
[0009] A conveying mechanism, wherein a feed hopper is provided at the upper portion of one end of the conveying mechanism, and a feeding port is provided at the other end of the conveying mechanism;
[0010] A fixed frame, which is arranged at the end of the conveying mechanism and close to one end of the feeding port, a water filter conveyor belt is arranged at the lower end of the interior of the fixed frame, and a filter press conveyor belt is arranged at the upper end of the interior of the fixed frame;
[0011] A cleaning mechanism, which is arranged inside the fixing frame, and the cleaning mechanism is located between the water filter conveyor belt and the filter press conveyor belt;
[0012] A movable seat is arranged at a position on the side of the fixed frame, a J-shaped slide groove is opened on the side of the fixed frame, the movable seat is located inside the J-shaped slide groove, the movable seat is movably connected to the J-shaped slide groove, and the end of the cleaning mechanism is fixed to the movable seat;
[0013] A linear motor is arranged at a position outside the fixed frame, the upper sliding portion of the linear motor is connected to an adjustment seat, a lifting mechanism is arranged between the adjustment seat and the movable seat, one end of the lifting mechanism is rotatably connected to the adjustment seat, and the telescopic end of the lifting mechanism is rotatably connected to the movable seat.
[0014] As a preferred embodiment of the sludge dewatering device that is easy to clean provided by the utility model, the cleaning mechanism includes a brush roller, water spray pipes are arranged on both sides of the brush roller, the brush roller and the water spray pipe are arranged in parallel, the end of the brush roller is rotatably connected to the movable seat, the brush roller is driven by a motor, the end of the water spray pipe is fixedly connected to the movable seat, and a plurality of nozzles are evenly arranged on the upper part of the water spray pipe along the length direction.
[0015] As a preferred embodiment of the easy-to-clean sludge dewatering device provided by the utility model, the four end corners of the movable seat are rotatably connected with movable wheels, the movable wheels are rollingly connected with the J-shaped slide groove, a mounting seat is fixed to the outer side of the movable seat, and the telescopic end of the jacking mechanism is rotatably connected with the mounting seat.
[0016] As a preferred embodiment of the easy-to-clean sludge dewatering device provided by the utility model, the conveying mechanism includes a conveying shell, the lower end of the feed hopper is fixedly connected to the upper part of one end of the conveying shell, the feeding port is detachably connected to the other end of the conveying shell, a spiral conveying shaft is arranged inside the conveying shell along the axial direction, a driving motor is fixed to the end of the conveying shell away from the feeding port, and the output end of the driving motor is fixedly connected to the spiral conveying shaft.
[0017] As a preferred embodiment of the easy-to-clean sludge dewatering device provided by the utility model, the feed port includes a plastic section, the internal snap connection of the plastic section is connected with a protective section, a sealing ring is provided at one end of the protective section close to the conveying shell, and the plastic section, the protective section and the sealing ring are all detachably fixedly connected to the conveying shell by bolts.
[0018] As a preferred embodiment of the easy-to-clean sludge dewatering device provided by the utility model, a plurality of positioning plates are fixedly connected to the surrounding side of the protection section, and positioning grooves are provided at the ends of the shaping section and at positions corresponding to the positioning plates, and the positioning plates are located inside the positioning grooves.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] The utility model provides a sludge dewatering device which is easy to clean. Through the coordinated design of multiple structures, the device can transport the sludge through the conveying mechanism, and filter and dewater the sludge through the water filter conveyor belt and the filter press conveyor belt inside the fixed frame. After the dehydration is completed, the surfaces of the water filter conveyor belt and the filter press conveyor belt can be cleaned through the cleaning mechanism, which improves the cleaning efficiency and effectively reduces the manpower required for cleaning.
[0021] The utility model provides a sludge dewatering device which is easy to clean. The structural design of the feed port enables the device to shape the transported sludge, and the inner side of the shaping section can be protected by the protective section to reduce the wear of the inner wall of the shaping section. The protective section is detachable and can be easily replaced when the protective section is severely worn. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the scheme in the utility model, a brief introduction is given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic diagram of the overall structure of the sludge dewatering device that is easy to clean provided by the utility model;
[0024] Figure 2 A schematic diagram of the internal structure of the fixing frame of the sludge dewatering device provided by the utility model that is easy to clean;
[0025] Figure 3 A schematic diagram of the external structure of the fixing frame of the sludge dewatering device provided by the utility model which is easy to clean;
[0026] Figure 4 A schematic diagram of the structure of a cleaning mechanism and a movable seat of a sludge dewatering device that is easy to clean provided by the utility model;
[0027] Figure 5 A schematic diagram of the structure of the conveying mechanism of the sludge dewatering device that is easy to clean provided by the utility model;
[0028] Figure 6 The utility model is a schematic structural diagram of the feed port of the sludge dewatering device which is easy to clean.
[0029] The markings in the figure are as follows:
[0030] 1. Conveying mechanism; 2. Feed hopper; 3. Feeding port; 4. Fixed frame; 5. Water filter conveyor belt; 6. Filter press conveyor belt; 7. Cleaning mechanism; 8. Moving seat; 9. J-shaped slide; 10. Linear motor; 11. Adjusting seat; 12. Lifting mechanism; 13. Brush roller; 14. Water spray pipe; 15. Moving wheel; 16. Mounting seat; 17. Conveying shell; 18. Screw conveyor shaft; 19. Driving motor; 20. Plastic surgery; 21. Protection; 22. Sealing ring; 23. Positioning plate; 24. Positioning groove. DETAILED DESCRIPTION
[0031] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0032] As in the background art, after each use, the conveyor belt needs to be cleaned manually, and the cleaning process takes a long time.
[0033] In order to solve this technical problem, the utility model provides a sludge dewatering device which is easy to clean and is applied to sludge dewatering.
[0034] Specifically, please refer to Figure 1-Figure 4 The sludge dewatering device that is easy to clean specifically includes:
[0035] A conveying mechanism 1, wherein a feed hopper 2 is disposed at the upper portion of one end of the conveying mechanism 1, and a feeding port 3 is disposed at the other end of the conveying mechanism 1;
[0036] A fixed frame 4 is arranged at the end of the conveying mechanism 1 and close to one end of the feeding port 3. A water filter conveyor belt 5 is arranged at the lower end of the fixed frame 4, and a filter press conveyor belt 6 is arranged at the upper end of the fixed frame 4.
[0037] A cleaning mechanism 7 is arranged inside the fixing frame 4, and the cleaning mechanism 7 is located between the water filter conveyor belt 5 and the filter press conveyor belt 6;
[0038] A movable seat 8 is arranged at a position on the side of the fixed frame 4. A J-shaped slide groove 9 is opened on the side of the fixed frame 4. The movable seat 8 is located inside the J-shaped slide groove 9. The movable seat 8 is movably connected to the J-shaped slide groove 9. The end of the cleaning mechanism 7 is fixed to the movable seat 8.
[0039] The linear motor 10 is arranged at a position outside the fixed frame 4. The upper sliding part of the linear motor 10 is connected to the adjustment seat 11. A lifting mechanism 12 is arranged between the adjustment seat 11 and the movable seat 8. One end of the lifting mechanism 12 is rotatably connected to the adjustment seat 11, and the telescopic end of the lifting mechanism 12 is rotatably connected to the movable seat 8.
[0040] The utility model provides a sludge dewatering device that is easy to clean. Through the coordinated design of multiple structures, the device can transport the sludge through the conveying mechanism 1, and filter and dewater the sludge through the water filtering conveyor belt 5 and the filter pressing conveyor belt 6 on the inner side of the fixed frame 4. After the dehydration is completed, the surfaces of the water filtering conveyor belt 5 and the filter pressing conveyor belt 6 can be cleaned through the cleaning mechanism 7, which improves the cleaning efficiency and effectively reduces the manpower required for cleaning.
[0041] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0042] Embodiment 1:
[0043] Please refer to Figure 1-Figure 4 , a sludge dewatering device that is easy to clean, comprising:
[0044] A conveying mechanism 1, wherein a feed hopper 2 is disposed at the upper portion of one end of the conveying mechanism 1, and a feeding port 3 is disposed at the other end of the conveying mechanism 1; the sludge can be conveyed to the inside of the conveying mechanism 1 through the feed hopper 2, and the sludge is conveyed toward the feeding port 3 through the conveying mechanism 1 and discharged outward through the feeding port 3;
[0045] The fixed frame 4 is arranged at the end of the conveying mechanism 1 and close to one end of the feeding port 3. The lower end of the fixed frame 4 is provided with a water filter conveyor belt 5, and the upper end of the fixed frame 4 is provided with a filter press conveyor belt 6. It can be seen that the sludge discharged from the feeding port 3 falls to the upper end of the water filter conveyor belt 5, and the sludge is transported by the water filter conveyor belt 5, and the sludge is squeezed by the filter press conveyor belt 6 to achieve filter pressing and dehydration of the sludge.
[0046] A cleaning mechanism 7 is arranged inside the fixing frame 4, and the cleaning mechanism 7 is located between the water filter conveyor belt 5 and the filter press conveyor belt 6; after the sludge is dehydrated, the cleaning mechanism 7 moves to between the water filter conveyor belt 5 and the filter press conveyor belt 6 while keeping the water filter conveyor belt 5 and the filter press conveyor belt 6 moving, so that the surfaces of the water filter conveyor belt 5 and the filter press conveyor belt 6 can be cleaned at the same time;
[0047] The movable seat 8 is arranged at a position on the side of the fixed frame 4, and a J-shaped slide groove 9 is opened on the side of the fixed frame 4. The movable seat 8 is located inside the J-shaped slide groove 9, and the movable seat 8 is movably connected to the J-shaped slide groove 9. Further, in order to make the movement of the movable seat 8 smoother, the four end corners of the movable seat 8 are rotatably connected with movable wheels 15, and the movable wheels 15 are rollingly connected with the J-shaped slide groove 9. A mounting seat 16 is fixed on the outer side of the movable seat 8, and the telescopic end of the jacking mechanism 12 is rotatably connected with the mounting seat 16, and the end of the cleaning mechanism 7 is fixed to the movable seat 8; specifically, the cleaning mechanism 7 includes a brush roller 13, and water spray pipes 14 are arranged on both sides of the brush roller 13. The brush roller 13 and the water spray pipe 14 are arranged in parallel, and the end of the brush roller 13 is rotatably connected to the movable seat 8. The brush roller 13 is driven by a motor, and the end of the water spray pipe 14 is fixedly connected to the movable seat 8. A plurality of nozzles are evenly arranged on the upper part of the water spray pipe 14 along the length direction, wherein the water spray pipe 14 is connected to an external water source through a pipeline.
[0048] The linear motor 10 is arranged at a position outside the fixed frame 4. The upper sliding part of the linear motor 10 is connected to the adjustment seat 11. A lifting mechanism 12 is arranged between the adjustment seat 11 and the movable seat 8. One end of the lifting mechanism 12 is rotatably connected to the adjustment seat 11, and the telescopic end of the lifting mechanism 12 is rotatably connected to the movable seat 8.
[0049] It can be seen that when the cleaning mechanism 7 is located between the water filter conveyor belt 5 and the filter press conveyor belt 6, the external water source is sprayed between the water filter conveyor belt 5 and the filter press conveyor belt 6 through the nozzle on the water spray pipe 14, and the brush roller 13 is started to rotate to brush the surfaces of the water filter conveyor belt 5 and the filter press conveyor belt 6; after cleaning, the linear motor 10 drives the adjustment seat 11 to move, and during the movement of the adjustment seat 11, the jacking mechanism 12 pushes the moving seat 8 to move toward the upwardly tilted end of the J-shaped chute 9. When the moving seat 8 moves to the part close to the tilted end of the J-shaped chute 9, the jacking mechanism 12 is started to push the moving seat 8 to move to the tilted end of the J-shaped chute 9, thereby raising the height position of the cleaning mechanism 7, thereby avoiding the next sludge dewatering operation.
[0050] Embodiment 2:
[0051] The sludge dewatering device for easy cleaning provided in Example 1 is further optimized, specifically, as follows: Figure 5 As shown, the conveying mechanism 1 includes a conveying shell 17, the lower end of the feed hopper 2 is fixedly connected to the upper part of one end of the conveying shell 17, the feeding port 3 is detachably connected to the other end of the conveying shell 17, a screw conveying shaft 18 is arranged inside the conveying shell 17 along the axial direction, a driving motor 19 is fixed to the end of the conveying shell 17 away from the feeding port 3, and the output end of the driving motor 19 is fixedly connected to the screw conveying shaft 18.
[0052] Through the above structural design, the driving motor 19 is started to drive the screw conveying shaft 18 to rotate inside the conveying shell 17. After the sludge enters the conveying shell 17 through the feed hopper 2, the rotating screw conveying shaft 18 conveys the sludge toward the feeding port 3, and the sludge is finally squeezed out through the feeding port 3.
[0053] Embodiment 3:
[0054] The sludge dewatering device for easy cleaning provided in Example 1 is further optimized, specifically, as follows: Figure 6 As shown, the feeding port 3 includes a plastic section 20, and a protective section 21 is buckled and connected inside the plastic section 20. A sealing ring 22 is provided at one end of the protective section 21 close to the conveying shell 17. The plastic section 20, the protective section 21, and the sealing ring 22 are all detachably fixedly connected to the conveying shell 17 by bolts. In order to facilitate the positioning and placement of the protective section 21, a plurality of positioning plates 23 are fixedly connected to the peripheral side of the protective section 21. Positioning grooves 24 are provided at the ends of the plastic section 20 and at positions corresponding to the positioning plates 23. The positioning plates 23 are located inside the positioning grooves 24.
[0055] Through the above-mentioned structural design, the inner side of the plastic surgery section 20 is protected by the protective section 21, thereby reducing the wear of the inner side of the plastic surgery section 20 by the stones contained in the sludge during the sludge extrusion process; the positioning and fixation of the protective section 21 and the plastic surgery section 20 can be achieved through the structural cooperation of the positioning plate 23 and the positioning groove 24, and the sludge can be prevented from flowing out through the gap between the feeding port 3 and the conveying shell 17 through the sealing ring 22. The plastic surgery section 20, the protective section 21 and the sealing ring 22 can be removed or replaced by simply removing the bolts used to fix the feeding port 3.
Claims
1. A sludge dewatering device that is easy to clean, characterized in that: include: A conveying mechanism (1), wherein a feed hopper (2) is provided at the upper portion of one end of the conveying mechanism (1), and a feeding port (3) is provided at the other end of the conveying mechanism (1); A fixed frame (4) is arranged at the end of the conveying mechanism (1) and close to one end of the feeding port (3); a water filter conveyor belt (5) is arranged at the lower end of the fixed frame (4), and a filter press conveyor belt (6) is arranged at the upper end of the fixed frame (4); A cleaning mechanism (7) is arranged inside the fixing frame (4), and the cleaning mechanism (7) is located between the water filter conveyor belt (5) and the filter press conveyor belt (6); A movable seat (8) is arranged at a position on the side of the fixed frame (4), a J-shaped slide groove (9) is opened on the side of the fixed frame (4), the movable seat (8) is located inside the J-shaped slide groove (9), the movable seat (8) is movably connected to the J-shaped slide groove (9), and the end of the cleaning mechanism (7) is fixed to the movable seat (8); A linear motor (10) is arranged at a position outside the fixed frame (4); the upper sliding portion of the linear motor (10) is connected to an adjustment seat (11); a lifting mechanism (12) is arranged between the adjustment seat (11) and the movable seat (8); one end of the lifting mechanism (12) is rotatably connected to the adjustment seat (11); and the telescopic end of the lifting mechanism (12) is rotatably connected to the movable seat (8).
2. The easy-to-clean sludge dewatering device according to claim 1, characterized in that: The cleaning mechanism (7) comprises a brush roller (13), water spray pipes (14) are arranged on both sides of the brush roller (13), the brush roller (13) and the water spray pipe (14) are arranged in parallel, the end of the brush roller (13) is rotatably connected to the movable seat (8), the brush roller (13) is driven by a motor, the end of the water spray pipe (14) is fixedly connected to the movable seat (8), and a plurality of spray heads are evenly arranged on the upper part of the water spray pipe (14) along the length direction.
3. The easy-to-clean sludge dewatering device according to claim 2, characterized in that: The four end corners of the movable seat (8) are rotatably connected to movable wheels (15), the movable wheels (15) are rollingly connected to the J-shaped slide groove (9), a mounting seat (16) is fixed on the outer side of the movable seat (8), and the telescopic end of the lifting mechanism (12) is rotatably connected to the mounting seat (16).
4. The easy-to-clean sludge dewatering device according to claim 1, characterized in that: The conveying mechanism (1) comprises a conveying shell (17), the lower end of the feed hopper (2) is fixedly connected to the upper part of one end of the conveying shell (17), the feeding port (3) is detachably connected to the other end of the conveying shell (17), a screw conveying shaft (18) is arranged inside the conveying shell (17) along the axial direction, a driving motor (19) is fixed to the end of the conveying shell (17) away from the feeding port (3), and the output end of the driving motor (19) is fixedly connected to the screw conveying shaft (18).
5. The easy-to-clean sludge dewatering device according to claim 4, characterized in that: The feeding port (3) comprises a plastic section (20), the interior of the plastic section (20) is buckled and connected with a protective section (21), and a sealing ring (22) is provided at one end of the protective section (21) close to the conveying shell (17). The plastic section (20), the protective section (21) and the sealing ring (22) are all detachably fixedly connected to the conveying shell (17) by bolts.
6. The easy-to-clean sludge dewatering device according to claim 5, characterized in that: A plurality of positioning plates (23) are fixedly connected to the peripheral side of the protection section (21), and positioning grooves (24) are provided at the ends of the plastic surgery section (20) and at positions corresponding to the positioning plates (23), and the positioning plates (23) are located inside the positioning grooves (24).