Efficient carbonization tower based on online monitoring of water quality of water tank
The carbonization tower achieves continuous operation by using two independent cooling water tank groups with online monitoring, addressing impurity adhesion issues and enhancing maintenance efficiency.
Patent Information
- Application Number
- CN202421007710.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-10
AI Technical Summary
Impurities in the water of carbonization tower water tanks, such as fine particles, insoluble salts, and bacterial corpses, adhere to the water side and cannot be self-cleaned, leading to low reaction efficiency and requiring shutdown for inspection and repair, which affects overall efficiency.
Implementing two independent groups of cooling water tanks with online monitoring, allowing one group to be tested while the other operates, ensuring continuous operation and efficient maintenance without stopping the carbonization process.
Enables non-stop operation of the carbonization tower by allowing maintenance on one group of tanks while the other operates, significantly improving overall reaction efficiency.
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Figure CN222274459U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of carbonization towers, and in particular to a high-efficiency carbonization tower based on online monitoring of water quality in a water tank. Background Art
[0002] Impurities in the water are easily attached to the water side of the carbonization tower water tank pipe, mainly composed of fine particles of mud, dust, insoluble salts, corrosion products of debris, oil, corpses of bacteria and algae and their sticky substances. These attachments cannot be self-cleaned by normal water flow. When the circulating water quality is poor, the reaction efficiency is low. When the water tank is inspected and repaired, it needs to be shut down and the reaction is terminated, which will seriously affect the overall efficiency of the carbonization reaction. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present application provides a high-efficiency carbonization tower based on online monitoring of water quality in water tanks. The embodiment of the present application is achieved by setting up two independent groups of cooling water tanks. When one group of cooling water tanks is tested, the other group of cooling water tanks operates normally, thereby realizing non-stop operation of the carbonization tower and significantly improving the overall carbonization reaction efficiency.
[0004] The above application objectives of this application are achieved through the following technical solutions:
[0005] An efficient carbonization tower based on online monitoring of water quality in a water tank comprises a tower body with a base plate at the bottom, a pool for storing circulating water and a water pump, wherein a water quality monitor is arranged in the pool;
[0006] Two groups of cooling water tanks are fixedly connected to the base plate. The cooling water tanks are located inside the tower body. Several cooling water tanks in the same group are located inside the tower body at one end away from the base plate and are connected in pairs. The opening of the cooling water tank close to one end of the base plate is located at the bottom of the base plate. The bottom of the base plate is detachably connected with two connecting components. The connecting components include a mounting plate. A water inlet pipe, a water outlet pipe and several connecting pipes are arranged on the mounting plate. The water inlet pipe and the water outlet pipe on the mounting plate are respectively sealed and connected with the openings of the two cooling water tanks in the same group. The connecting pipe is used to connect the openings of the remaining cooling water tanks in the same group in pairs. The water outlet pipes of the two connecting components both extend into the water pool.
[0007] The water pump is used to extract circulating water from the pool. A delivery pipe is arranged at the water outlet of the water pump. The delivery pipe has two outlets. The two outlets of the delivery pipe are respectively connected to the water inlet pipes of the two connecting components. Electric control valves are arranged at the two outlets of the delivery pipe.
[0008] Optionally, the two mounting plates of the two connecting components are independently and detachably connected to the base plate, mounting holes are set on the mounting plates, a mounting seat with threaded holes is fixed to the bottom of the base plate, and bolts are used to pass through the mounting holes and threadedly connect with the mounting seat to realize the detachable connection between the mounting plate and the base plate.
[0009] Optionally, a sealing gasket is provided between the mounting plate and the base plate.
[0010] Optionally, a plurality of grooves are provided inside the cooling water tank, wherein the central axis of the grooves is parallel to the central axis of the cooling water tank, and a cleaning ring is movably connected inside the cooling water tank, and a protrusion that can slide in the groove is provided outside the cleaning ring.
[0011] Optionally, there are two water pools, a pumping pipe is arranged at the water suction port of the water pump, the pumping pipe has two water inlets, the two water inlets of the pumping pipe extend into the two water pools respectively, and electric control valves are arranged at the two water inlets of the pumping pipe.
[0012] In summary, this application has the following beneficial technical effects:
[0013] In the embodiment of the present application, two independent groups of cooling water tanks are arranged. When one group of cooling water tanks is tested, the other group of cooling water tanks works normally, thereby realizing non-stop operation of the carbonization tower and significantly improving the overall carbonization reaction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a connection diagram of an implementation method of the present application;
[0015] Figure 2 is a schematic diagram of a connected component in one embodiment of the present application;
[0016] Figure 3 is an exploded schematic diagram of a connected component in one embodiment of the present application;
[0017] Figure 4 is a cross-sectional schematic diagram of a cooling water tank according to an embodiment of the present application;
[0018] Figure 5 It is a connection diagram of an implementation method of the present application.
[0019] Reference numerals: 10, tower body; 11, base plate; 12, cooling water tank; 13, mounting seat; 14, groove; 15, cleaning ring; 16, protrusion;
[0020] 20. Pool;
[0021] 30. Water pump; 31. Delivery pipe; 32. Pumping pipe;
[0022] 40. Connecting assembly; 41. Water inlet pipe; 42. Water outlet pipe; 43. Connecting pipe; 44. Electric control valve; 45. Mounting hole; 46. Sealing gasket. DETAILED DESCRIPTION
[0023] The present application is further described in detail below in conjunction with the accompanying drawings.
[0024] An efficient carbonization tower based on online monitoring of water quality in water tanks, referring to Figure 1-Figure 3 , comprising a tower body 10, a water pool 20 and a water pump 30, the bottom of the tower body 10 has a substrate 11, the interior of the tower body 10 is used for carbonization reaction, the water pool 20 is used to store circulating water, and a water quality monitor is arranged in the water pool 20;
[0025] Two groups of cooling water tanks 12 are fixedly connected to the base plate 11. Each group of cooling water tanks 12 has a plurality of cooling water tanks 12. The plurality of cooling water tanks 12 are located inside the tower body 10. Two connecting components 40 are arranged at the bottom of the base plate 11. The connecting components 40 are used to connect the plurality of cooling water tanks 12 in one group into a water passage having an outlet and an inlet.
[0026] A plurality of cooling water tanks 12 of the same group are located in the tower body 10 at one end away from the base plate 11 and are connected in pairs. The opening of the cooling water tank 12 at one end close to the base plate 11 is located at the bottom of the base plate 11. The bottom of the base plate 11 is detachably connected to two connecting components 40. The connecting component 40 includes a mounting plate. An inlet pipe 41, an outlet pipe 42 and a plurality of connecting pipes 43 are arranged on the mounting plate. The inlet pipe 41 and the outlet pipe 42 on the mounting plate are respectively sealed and connected to the openings of the two cooling water tanks 12 of the same group. The connecting pipe 43 is used to connect the openings of the remaining cooling water tanks 12 in the same group in pairs. The outlet pipes 42 of the two connecting components 40 both extend into the water pool 20.
[0027] The water pump 30 is used to extract circulating water from the water pool 20. A delivery pipe 31 is set at the water outlet of the water pump 30. The delivery pipe 31 has two outlets. The two outlets of the delivery pipe 31 are respectively connected to the water inlet pipes 41 of the two connecting components 40. Electric control valves 44 are set at the two outlets of the delivery pipe 31.
[0028] A specific usage scenario is used for further introduction.
[0029] When in use, the tower body 10 is filled with reaction raw materials, and the water pump 30 injects the water in the water pool 20 into the cooling water tank 12. The water after heat exchange in the cooling water tank 12 re-enters the water pool 20 to cool the reactants in the tower body 10 and circulate the water.
[0030] From the perspective of the water flow path of a group of cooling water tanks 12, the water pumped by the water pump 30 enters the cooling water tank 12 from the water inlet pipe 41 of the connecting component 40, and the ends of the cooling water tanks 12 in a group away from the base plate 11 are connected to each other, and the ends close to the base plate 11 are connected to each other through the connecting pipe 43 of the connecting component 40, thereby forming a one-way passage with an outlet and an inlet. The cooling water pumped by the water pump 30 passes through the cooling water tanks 12 in the same group once and then returns to the water tank 20 from the water outlet pipe 42 of the connecting component 40;
[0031] Since the two connecting components 40 are detachably connected to the base plate 11, and the two outlets of the delivery pipe 31 of the water pump 30 are provided with independently controlled electrically controlled valves 44, when a group of cooling water tanks 12 has a lot of dirt inside and needs cleaning and maintenance, the operator can close the outlet electrically controlled valve 44 of the delivery pipe 31 connected to this group of cooling water tanks 12, and then disassemble the connecting component 40 at the bottom of this group of cooling water tanks 12 to expose the bottom opening of this group of cooling water tanks 12, thereby cleaning and maintaining the interior of this group of cooling water tanks 12. At this time, the water passage inside the other group of cooling water tanks 12 is not affected, and can provide cooling for the reaction inside the tower body 10 normally, thereby realizing non-stop maintenance of the tower body 10 and significantly improving the overall reaction efficiency.
[0032] In general, the embodiment of the present application sets up two independent groups of cooling water tanks 12. When one group of cooling water tanks 12 is tested, the other group of cooling water tanks 12 works normally, thereby realizing non-stop operation of the carbonization tower and significantly improving the overall carbonization reaction efficiency.
[0033] The connecting component 40 is detachably connected to the substrate 11. In a feasible specific implementation method of the embodiment of the present application, a mounting hole 45 is set on the mounting plate, and a mounting seat 13 with a threaded hole is fixedly connected to the bottom of the substrate 11. Bolts are used to pass through the mounting hole 45 and threadedly connected to the mounting seat 13 to realize the detachable connection between the mounting plate and the substrate 11. The mounting seat 13 protrudes in a direction away from the substrate 11. In the installed state, the mounting seat 13 can be inserted into the mounting hole 45. The mounting position of the mounting plate is positioned by the cooperation between the mounting hole 45 and the mounting seat 13. On this basis, a sealing gasket 46 can be set between the mounting plate and the substrate 11 to improve the sealing between the mounting plate and the substrate 11.
[0034] In a feasible specific implementation method of the embodiment of the present application, refer to Figure 4 A plurality of grooves 14 are provided inside the cooling water tank 12, and the central axis of the groove 14 is parallel to the central axis of the cooling water tank 12. A cleaning ring 15 is movably connected inside the cooling water tank 12, and a protrusion 16 that can slide in the groove 14 is provided on the outside of the cleaning ring 15. The cleaning ring 15 can slide in the cooling water tank 12. After a plurality of grooves 14 are provided inside the cooling water tank 12, the inside of the cooling water tank 12 is no longer smooth. In this way, suspended impurities in the circulating water will adhere to the edges and corners near the grooves 14, so as to prevent suspended impurities from entering the connection between the cooling water tanks 12 and making it difficult to clean. After the connecting component 40 is removed, the bottom openings of several cooling water tanks 12 in the same group are exposed, and the operator can remove the dirt attached to the inside of the cooling water tank 12 by moving the cleaning ring 15, which significantly improves the efficiency of maintenance and cleaning.
[0035] In a feasible specific implementation method of the embodiment of the present application, refer to Figure 5The water pool 20 has two, and a pumping pipe 32 is arranged at the water suction port of the water pump 30. The pumping pipe 32 has two water inlets. The two water inlets of the pumping pipe 32 extend into the two water pools 20 respectively. Electric control valves 44 are arranged at the two water inlets of the pumping pipe 32. When the water quality monitor in a water pool 20 detects that the circulating water quality in the water pool 20 is poor, the operator can replace the water supply water pool 20 by closing the electric control valve 44 of the pumping pipe 32 in the water pool 20 and opening the electric control valve 44 of the pumping pipe 32 in another water pool 20, so as to realize rapid replacement of the circulating water when the circulating water quality does not meet the requirements so that the carbonization tower can work without stopping, which significantly improves the overall reaction efficiency.
[0036] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An efficient carbonization tower based on online monitoring of water quality in a water tank, characterized in that: It comprises a tower body (10) having a base plate (11) at the bottom, a water pool (20) for storing circulating water, and a water pump (30), wherein a water quality monitor is arranged in the water pool (20); Two groups of cooling water tanks (12) are fixedly connected to the base plate (11). The cooling water tanks (12) are located inside the tower body (10). A plurality of cooling water tanks (12) in the same group are located inside the tower body (10) at an end away from the base plate (11) and are connected in pairs. An opening of the cooling water tank (12) at an end close to the base plate (11) is located at the bottom of the base plate (11). Two connecting components (40) are detachably connected to the bottom of the base plate (11). The connecting component (40) comprises a mounting plate. An inlet pipe (41), an outlet pipe (42) and a plurality of connecting pipes (43) are arranged on the mounting plate. The inlet pipe (41) and the outlet pipe (42) on the mounting plate are respectively sealed and connected to the openings of the two cooling water tanks (12) in the same group. The connecting pipe (43) is used to connect the openings of the remaining cooling water tanks (12) in the same group in pairs. The outlet pipes (42) of the two connecting components (40) both extend into the water pool (20). The water pump (30) is used to extract circulating water from the pool (20). A delivery pipe (31) is arranged at the water outlet of the water pump (30). The delivery pipe (31) has two outlets. The two outlets of the delivery pipe (31) are respectively connected to the water inlet pipes (41) of the two connecting components (40). Electric control valves (44) are arranged at the two outlets of the delivery pipe (31).
2. The high-efficiency carbonization tower based on online monitoring of water quality in a water tank according to claim 1, characterized in that: The two mounting plates of the two connecting components (40) are independently and detachably connected to the base plate (11); mounting holes (45) are provided on the mounting plates; a mounting seat (13) having threaded holes is fixedly connected to the bottom of the base plate (11); bolts are passed through the mounting holes (45) and threadedly connected to the mounting seat (13) to realize the detachable connection between the mounting plates and the base plate (11).
3. The high-efficiency carbonization tower based on online monitoring of water quality in a water tank according to claim 1, characterized in that: A sealing gasket (46) is provided between the mounting plate and the base plate (11).
4. The high-efficiency carbonization tower based on online monitoring of water quality in a water tank according to claim 1, characterized in that: A plurality of grooves (14) are provided inside the cooling water tank (12), the central axis of the grooves (14) is parallel to the central axis of the cooling water tank (12), a cleaning ring (15) is movably connected inside the cooling water tank (12), and a protrusion (16) that can slide in the grooves (14) is provided outside the cleaning ring (15).
5. The high-efficiency carbonization tower based on online monitoring of water quality in a water tank according to claim 1, characterized in that: There are two water pools (20), a water pump (32) is arranged at the water inlet of the water pump (30), the water pump (32) has two water inlets, the two water inlets of the water pump (32) extend into the two water pools (20) respectively, and electric control valves (44) are arranged at the two water inlets of the water pump (32).