Carbon fiber braiding machine

By designing an adjustable braiding support plate structure in a carbon fiber braiding machine, the problem of carbon fiber twisting of carbon fiber under different specifications of pore sizes is solved, and the regularity of the braided finished product is improved.

CN222274892UActive Publication Date: 2024-12-31SHANGHAI SHUDING TECH DEV CO LTD
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Patent Information

Application Number
CN202420882752.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-31
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

When existing carbon fiber braiding machines weave web tubes of different specifications and pore sizes, they can easily cause carbon fiber to be distorted and affect the braiding quality.

Method used

A carbon fiber braiding machine is designed, using adjustable braided support plates, and through components such as circular through grooves, fixed pipes, braided rotary discs, drive motors and adjustable support plates, flexible adjustment of the aperture diameter of the braided support plate and Fixed stability.

Benefits of technology

It effectively avoids the distortion problem when carbon fiber weaving into a net, improves the regularity of the braided finished products, and adapts to the production needs of different specifications of pore sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon fiber braiding machine, and particularly relates to the technical field of carbon fiber braiding, the carbon fiber braiding machine comprises a supporting bottom plate, a braiding supporting plate is arranged in the middle of the upper end of the supporting bottom plate, a circular through groove is formed in the end face of the middle of the braiding supporting plate, and a fixing pipe is arranged on the outer side of the circular through groove on the end face of the braiding supporting plate; a knitting rotating disc is arranged on the side, on the knitting supporting plate, of the fixing pipe, and a driving motor is arranged on the end face of the side, close to the knitting rotating disc, of the knitting supporting plate. During actual use, the weaving forming support plate, the concave mounting groove, the adjusting support plate, the connecting rotating rod and the locking knob are correspondingly arranged, so that the weaving forming support plate can be conveniently mounted and replaced according to the pore diameter of carbon fiber production; and an arranged connecting rotating rod can conveniently adjust the angle of the adjusting supporting plate, and meanwhile, in the adaptive state of the adjusting supporting plate and the concave mounting groove, the mounting and fixing stability of the weaving forming supporting plate can be conveniently improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber weaving, and more specifically, to a carbon fiber weaving machine. Background Art

[0002] Carbon fiber materials have the advantages of light weight, high strength, high modulus, high and low temperature resistance, corrosion resistance, erosion resistance and sputtering resistance, good designability, and can be composited with a series of excellent properties that cannot be replaced by other materials. Carbon fiber is mainly composed of carbon elements, and has the characteristics of high temperature resistance, friction resistance, thermal conductivity and corrosion resistance. The appearance is fibrous, soft, and can be processed into various fabrics. Because its graphite microcrystalline structure is preferentially oriented along the fiber axis, it has high strength and modulus along the fiber axis. The publication number (CN218372716U) describes a braiding machine body for a carbon fiber braiding machine, wherein the driving assembly includes a servo motor, a first servo motor is fixedly arranged on a frame, a driving gear is fixedly sleeved on the output shaft of the servo motor, and each dial is respectively provided with a driven gear for synchronous rotation, a plug block is arranged on the dial, and a slot is arranged on the driven gear. The plug block and the slot are plugged in and matched to realize the synchronous rotation of the dial and the driven gear, and each driven gear is engaged with each other. The driving gear drives one of the driven gears to rotate through the gear set, and the gear set is at least two gears that are engaged with each other to play a deceleration role.

[0003] When the above device is in use, the support coil can stretch out each carbon fiber bundle, and the bracket of the support coil is slidably locked with the frame, so that the position of the support coil can be adjusted along the central axis direction of the frame. The card slot is set to facilitate the installation of the external tensioner. However, when the carbon fiber is weaved into mesh tubes with different specifications and apertures, a larger channel can easily cause the carbon fiber to twist when it is meshed, affecting the quality of carbon fiber weaving. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a carbon fiber braiding machine. The technical problem to be solved by the utility model is: how to conveniently adjust the aperture of the braiding forming support plate according to the size of the carbon fiber braiding mesh tube.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carbon fiber braiding machine, comprising a supporting bottom plate, a braiding support plate is provided in the middle of the upper end of the braiding support plate, a circular through groove is provided on the middle end surface of the braiding support plate, a fixing tube is provided on the outer side of the circular through groove on the end surface of the braiding support plate, a braiding rotating disk is provided on one side of the braiding support plate, and a driving motor is provided on the end surface of the braiding support plate on one side close to the braiding rotating disk;

[0006] The inner end surface of the circular through groove is provided with a support connecting plate, one side end surface of the support connecting plate is provided with a connecting rotating rod, the connecting rotating rod is provided with an adjustment support plate on the side end surface away from the support connecting plate, the adjustment support plate is provided with a woven forming support plate on the side end surface away from the connecting rotating rod, one side end surface of the woven forming support plate is provided with a concave mounting groove, and the inner side end surface of the woven forming support plate is provided with a locking knob.

[0007] In a preferred embodiment, a support foot is provided at the lower end of the support base plate, a reinforcement support plate is provided at the upper end of the support base plate on one side of the braided support plate, and the fixed tube is connected to the braided support plate through a bearing;

[0008] The outer end surface of the braiding rotating disk is provided with a braiding installation groove, the outer end surface of the fixed tube is provided with a rotating gear on the side away from the braiding rotating disk, and the end surface of the braiding support plate is provided with a reduction gear on the side close to the rotating gear.

[0009] In a preferred embodiment, the output shaft of the driving motor passes through the end face of the weaving support plate and extends to the other end face of the weaving support plate, and the output shaft of the driving motor is provided with a driving gear on one end face of the weaving support plate;

[0010] The reduction gear, driving gear and driving motor are provided in multiple numbers, and are arranged to be rotated 180° outside the center point of the main viewing direction of the circular through slot, and the reduction gear is adapted to the driving gear and the rotating gear through meshing.

[0011] In a preferred embodiment, the number of the braiding installation grooves is multiple, and they are arranged in a circular array outside the center point of the main viewing direction of the braiding rotating disk;

[0012] The number of the braiding rotating disk, rotating gear and fixed tube is multiple, and they are arranged in a ring array outside the center point of the main viewing direction of the circular through groove, and the multiple rotating gears are adapted to each other through meshing.

[0013] In a preferred embodiment, the supporting legs are provided in a plurality and are arranged in an array state on both sides of the vertical central axis of the supporting base plate in a top view direction, and the driving motor is electrically connected to an external control device;

[0014] There are multiple reinforcement support plates, which are arranged in a mirror-image state on both sides of the vertical center axis of the support base plate in the top-view direction. There are multiple support connecting plates, connecting rotating rods and adjustment support plates, which are arranged in a circular array state outside the center point of the circular through groove in the main viewing direction.

[0015] In a preferred embodiment, the number of the concave mounting grooves and locking knobs is multiple, and they are arranged in a circular array state outside the center point of the main viewing direction of the woven forming support plate, and the inner end surface of the concave mounting groove is adapted to the inner end surface of the adjustment support plate;

[0016] The woven forming support plate is arranged in a ring state in the main viewing direction, one end face of the woven forming support plate is arranged in a curved shape, and the outer end face of the locking knob is adapted to one side of the inner end face of the woven forming support plate through threaded clamping.

[0017] Technical effects and advantages of the utility model:

[0018] When the utility model is actually used, the woven forming support plate can be conveniently installed and replaced according to the aperture of the carbon fiber production by correspondingly setting the woven forming support plate, the concave mounting groove, the adjusting support plate, the connecting rotating rod and the locking knob. The set connecting rotating rod will facilitate the angle adjustment of the adjusting support plate. At the same time, when the adjusting support plate and the concave mounting groove are adapted, the stability of the installation and fixation of the woven forming support plate can be conveniently increased. At the same time, the locking knob can lock the woven forming support plate stably, thereby increasing the regularity of the carbon fiber when it is woven into a net, thereby avoiding the situation where the woven forming support plate has a larger aperture, which easily causes the regularity of the carbon fiber to be woven into a net to deteriorate when the carbon fiber is woven into a carbon fiber with a smaller aperture. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the overall rear structure of the utility model.

[0021] Figure 3 It is a schematic diagram of the overall top view cross-sectional structure of the utility model.

[0022] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of part A in the middle.

[0023] Figure 5 For this utility model Figure 3 Schematic diagram of the enlarged structure of part B in the middle.

[0024] The accompanying drawings are marked as: 1 supporting base plate, 2 weaving support plate, 3 circular through groove, 4 driving motor, 5 weaving rotating disk, 6 fixing tube, 7 weaving mounting groove, 8 supporting foot, 9 rotating gear, 10 reduction gear, 11 driving gear, 12 adjusting support plate, 13 reinforcing support plate, 14 weaving forming support plate, 15 concave mounting groove, 16 locking knob, 17 supporting connecting plate, 18 connecting rotating rod. DETAILED DESCRIPTION

[0025] The utility model provides a carbon fiber braiding machine, such as Figure 1 , 2 As shown in Figure 3, it includes a supporting base plate 1, a weaving support plate 2 is provided in the middle of its upper end, a circular through groove 3 is opened on the middle end face of the weaving support plate 2, a fixing tube 6 is provided on the outer side of the circular through groove 3 on the end face of the weaving support plate 2, and a weaving rotating disk 5 is provided on one side of the weaving support plate 2 on the fixing tube 6, and a driving motor 4 is provided on the end face of the weaving support plate 2 on one side close to the weaving rotating disk 5, a supporting foot 8 is provided at the lower end of the supporting base plate 1, and a reinforcing support plate 13 is provided on the upper end of the supporting base plate 1 on one side of the weaving support plate 2, and the fixing tube 6 is provided on the outer side of the circular through groove 3 on the fixing tube 6, and a weaving rotating disk 5 is provided on the fixed tube 6 on the one side of the weaving support plate 2 on the fixing tube 6, and a driving motor 4 is provided on the end face of the weaving support plate 2 on the one side close to the weaving rotating disk 5, a supporting foot 8 is provided at the lower end of the supporting base plate 1, and a reinforcing support plate 13 is provided on the upper end of the supporting base plate 1 The fixed tube 6 is connected to the weaving support plate 2 through a bearing, and a weaving installation groove 7 is provided on the outer end face of the weaving rotating disk 5. A rotating gear 9 is provided on the outer end face of the fixed tube 6 on the side away from the weaving rotating disk 5. A reduction gear 10 is provided on the side of the weaving support plate 2 close to the rotating gear 9. The output shaft of the drive motor 4 passes through the end face of the weaving support plate 2 and extends to the other end face of the weaving support plate 2. The output shaft of the drive motor 4 is provided with a drive gear 11 on one end face of the weaving support plate 2. The reduction gear 10. There are multiple drive gears 11 and drive motors 4, and they are rotated 180° outside the center point of the main viewing direction of the circular through groove 3. The reduction gear 10 is matched with the drive gear 11 and the rotating gear 9 through meshing. There are multiple weaving installation grooves 7, and they are arranged in a circular array state outside the center point of the main viewing direction of the weaving rotating disk 5. There are multiple weaving rotating disks 5, rotating gears 9 and fixed tubes 6, and they are arranged in a circular array state outside the center point of the main viewing direction of the circular through groove 3. Multiple rotating gears 9 are matched through meshing. There are multiple support feet 8, and they are arranged in an array state on both sides of the vertical center axis of the support base plate 1 in the top view direction. The drive motor 4 is electrically connected to the external control device. There are multiple reinforcement support plates 13, and they are arranged in a mirror state on both sides of the vertical center axis of the support base plate 1 in the top view direction. The weaving forming support plate 14 is arranged in a ring state in the main viewing direction, and one side end face of the weaving forming support plate 14 is arranged in a curved shape.

[0026] like Figure 4 and 5As shown, the inner end surface of the circular through groove 3 is provided with a support connecting plate 17, and one side end surface of the support connecting plate 17 is provided with a connecting rotating rod 18, and the connecting rotating rod 18 is provided with an adjustment support plate 12 on the side end surface away from the support connecting plate 17, and the adjustment support plate 12 is provided with a woven forming support plate 14 on the side end surface away from the connecting rotating rod 18, and one side end surface of the woven forming support plate 14 is provided with a concave mounting groove 15, and the inner side end surface of the woven forming support plate 14 is provided with a locking knob 16, and the support connecting plate 17. There are multiple connecting rotating rods 18 and adjusting support plates 12, and they are arranged in a circular array on the outside of the center point of the main viewing direction of the circular through groove 3. There are multiple concave mounting grooves 15 and locking knobs 16, and they are arranged in a circular array on the outside of the center point of the main viewing direction of the woven forming support plate 14. The inner end surface of the concave mounting groove 15 is matched with the inner end surface of the adjusting support plate 12, and the outer end surface of the locking knob 16 is matched with one side of the inner end surface of the woven forming support plate 14 through a threaded clamping connection.

[0027] Working principle of this utility model:

[0028] When the utility model is used, the staff passes the workpiece through the circular through groove 3 and the inside of the weaving and forming support plate 14, and then the staff controls the driving motor 4 to work through the external control device, which will drive the driving gear 11 to rotate, and then the driving gear 11 will drive the rotating gear 9 to rotate when it is in meshing state with the reduction gear 10 and the rotating gear 9, and then when the rotating gear 9 rotates, it will drive the weaving rotating disk 5 to rotate, thereby weaving the carbon fiber, and then when weaving carbon fiber with different specifications and apertures, the staff turns the locking knob 16, and the locking knob 16 will detach from the inner end face of the weaving and forming support plate 14, and then the staff can remove the weaving and forming support plate 14, and then replace the weaving and forming support plate 14 with a smaller diameter, and then fix it and stabilize it by the locking knob 16.

[0029] Finally, a few points should be explained: the drawings of the embodiments disclosed in the present utility model only involve structures related to the embodiments disclosed in the present utility model, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A carbon fiber braiding machine, characterized in that: include: A supporting base plate (1) is provided with a weaving support plate (2) in the middle of its upper end, a circular through groove (3) is provided on the middle end face of the weaving support plate (2), a fixing tube (6) is provided on the end face of the weaving support plate (2) outside the circular through groove (3), a weaving rotating disk (5) is provided on one side of the weaving support plate (2), and a driving motor (4) is provided on the end face of one side of the weaving support plate (2) close to the weaving rotating disk (5); The inner end surface of the circular through groove (3) is provided with a supporting connecting plate (17), one end surface of the supporting connecting plate (17) is provided with a connecting rotating rod (18), the connecting rotating rod (18) is provided with an adjusting supporting plate (12) at the end surface of the side away from the supporting connecting plate (17), the adjusting supporting plate (12) is provided with a braided forming supporting plate (14) at the end surface of the side away from the connecting rotating rod (18), one end surface of the braided forming supporting plate (14) is provided with a concave mounting groove (15), and the inner end surface of the braided forming supporting plate (14) is provided with a locking knob (16).

2. A carbon fiber braiding machine according to claim 1, characterized in that: A support foot (8) is provided at the lower end of the support base plate (1), a reinforcement support plate (13) is provided at the upper end of the support base plate (1) on one side of the braiding support plate (2), and the fixing tube (6) is connected to the braiding support plate (2) via a bearing; The outer end surface of the braiding rotating disk (5) is provided with a braiding installation groove (7), the outer end surface of the fixed tube (6) is provided with a rotating gear (9) on the side away from the braiding rotating disk (5), and the end surface of the braiding support plate (2) is provided with a reduction gear (10) on the side close to the rotating gear (9).

3. A carbon fiber braiding machine according to claim 2, characterized in that: The output shaft of the driving motor (4) passes through the end face of the weaving support plate (2) and extends to the other end face of the weaving support plate (2); the output shaft of the driving motor (4) is provided with a driving gear (11) on one end face of the weaving support plate (2); The reduction gear (10), the driving gear (11) and the driving motor (4) are provided in plural numbers and are arranged 180° rotated outside the center point of the main viewing direction of the circular through slot (3). The reduction gear (10) is adapted to the driving gear (11) and the rotating gear (9) through meshing.

4. A carbon fiber braiding machine according to claim 2, characterized in that: The number of the weaving installation grooves (7) is plural, and they are arranged in a circular array outside the center point of the main viewing direction of the weaving rotating disk (5); The braiding rotating disk (5), rotating gear (9) and fixed tube (6) are provided in plurality and are arranged in a ring array outside the center point of the main viewing direction of the circular through slot (3), and the plurality of rotating gears (9) are adapted to each other by meshing.

5. A carbon fiber braiding machine according to claim 2, characterized in that: The supporting legs (8) are provided in a plurality and are arranged in an array state on both sides of the vertical central axis of the supporting base plate (1) in a top-view direction, and the driving motor (4) is electrically connected to an external control device; The reinforcement support plates (13) are provided in a plurality and are arranged in a mirror image state on both sides of the vertical central axis of the support base plate (1) in the top-view direction; the support connection plates (17), the connecting rotating rods (18) and the adjustment support plates (12) are provided in a plurality and are arranged in a ring array state outside the central point of the circular through slot (3) in the main viewing direction.

6. A carbon fiber braiding machine according to claim 1, characterized in that: The concave mounting grooves (15) and the locking knobs (16) are provided in a plurality and are arranged in a circular array outside the center point of the main viewing direction of the braided forming support plate (14), and the inner end surface of the concave mounting groove (15) is adapted to the inner end surface of the adjustment support plate (12); The braided forming support plate (14) is arranged in a ring state in the main viewing direction, one end face of the braided forming support plate (14) is arranged in a curved shape, and the outer end face of the locking knob (16) is adapted to one side of the inner end face of the braided forming support plate (14) through threaded clamping.