Component machining equipment
By using chain plate conveyors and buffer mechanisms in photovoltaic module processing equipment, the rapid selection and precise installation of laminates of different sizes are achieved, and the cumbersome problem of laminate replacement in the prior art is solved, and the processing efficiency and production quality are improved.
Patent Information
- Application Number
- CN202421110996.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-21
AI Technical Summary
When existing photovoltaic module processing equipment deals with photovoltaic modules of different sizes, the replacement process of laminate is cumbersome, time-consuming and labor-intensive, and reduces processing efficiency.
A component processing equipment including chain conveyor, buffer mechanism and laminate driving mechanism was designed. Through the movement of chain conveyor and buffering mechanism, the rapid selection and precise installation of laminates of different sizes are achieved, avoiding the disassembly and assembly of the plate. board operation.
The efficiency and production quality of photovoltaic module processing are improved, and the efficient lamination processing of photovoltaic modules of different sizes is ensured, thereby avoiding component damage caused by excessive pressure.
Smart Images

Figure CN222282046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component processing, in particular to a component processing device. Background Art
[0002] In the production of photovoltaic modules, a laminating device is required. The laminating device can laminate the multi-layer photovoltaic module structure into an integrated photovoltaic module. The laminating device needs to use a laminating board when laminating. The laminating boards used by the laminating device are mostly fixedly set and have a fixed size. Because the sizes of photovoltaic modules vary, it is not convenient to laminate photovoltaic modules of different sizes.
[0003] In the prior art, a patent with authorization publication number CN 218996744 U discloses a laminating device for photovoltaic module processing, which can replace laminates of different sizes, thereby laminating photovoltaic modules of different sizes. The process of replacing the laminates is: removing the boards, selecting the boards and installing the boards. The operation is cumbersome, time-consuming and labor-intensive, thereby reducing the processing efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a component processing device, which is convenient for selecting laminates of different sizes, avoiding the trouble of dismantling and installing boards when selecting boards in the prior art, thereby improving the processing efficiency and effectively solving the problems in the background technology.
[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:
[0006] A component processing device comprises a frame, two groups of chain plate conveyors symmetrically arranged up and down are installed on the inner side of the vertical support frame of the frame, connecting frames are evenly fixed on the conveying chains of the chain plate conveyors, the connecting frames are connected to mounting frames through buffer mechanisms, laminates of different sizes are installed on the mounting frames, laminate driving mechanisms for completing lamination of laminates are installed on the sides of the horizontal support frames of the frame, a PLC controller is installed on the side of the frame, the PLC controller is electrically connected to an external power supply, and the chain plate conveyors are electrically connected to the PLC controller.
[0007] Furthermore, the sizes of the laminated boards on the two sets of chain conveyors are arranged in a one-to-one correspondence.
[0008] Furthermore, the buffer mechanism includes a spring, a guide rod and a limit block. The guide rod is movably connected to the connecting frame up and down. The limit block is fixed at one end of the guide rod, and the mounting frame is fixed at the other end of the guide rod. The spring is sleeved on the guide rod, and the ends of the spring are respectively fixedly connected to the connecting frame and the limit block.
[0009] Furthermore, the laminate driving mechanism includes a first electric push rod and a connecting seat, the first electric push rod is installed in the middle of the horizontal support frame of the frame, the connecting seat is fixed to the telescopic end of the first electric push rod, and the first electric push rod is electrically connected to the PLC controller.
[0010] Furthermore, the laminate driving mechanism also includes a lifting seat and a second electric push rod, the second electric push rod is assembled on the connecting seat, the lifting seat is fixed on the telescopic end of the second electric push rod, and the second electric push rod is electrically connected to the PLC controller.
[0011] Furthermore, the laminate driving mechanism also includes a socket and a plug, the plug is fixed on the side of the lifting seat, the socket is opened at the end of the mounting frame, and the plug is plugged into the socket.
[0012] Compared with the prior art, the utility model has the following advantages when used in component processing equipment:
[0013] 1. The conveying chain of the chain plate conveyor drives the laminate to move through the connecting frame, so that the laminate moves to the working area. It is equivalent to a database. Laminates of required sizes are located on the chain plate conveyor. When they are needed, the chain plate conveyor can be controlled to select them. It avoids the trouble of dismantling and installing the plates when selecting the plates in the prior art, thereby improving the processing efficiency.
[0014] 2. During the lamination process, the lamination process is buffered by a buffer mechanism to avoid damage to the photovoltaic panel components caused by sudden excessive pressure, thereby improving the production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0017] Figure 3 It is a schematic diagram of the three-dimensional bottom structure of the utility model.
[0018] In the figure: 1 frame, 2 PLC controller, 3 buffer mechanism, 31 spring, 32 guide rod, 33 limit block, 4 laminate driving mechanism, 41 first electric push rod, 42 connecting seat, 43 jack, 44 plug, 45 lifting seat, 46 second electric push rod, 5 mounting frame, 6 laminate, 7 chain plate conveyor, 8 connecting frame. DETAILED DESCRIPTION
[0019] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.
[0020] See also Figure 1-3 The present embodiment provides a technical solution: a component processing device, comprising a frame 1, two groups of chain plate conveyors 7 symmetrically arranged up and down are installed on the inner side of the vertical support frame of the frame 1, connecting frames 8 are evenly fixed on the conveying chain plates of the chain plate conveyor 7, the connecting frames 8 are connected to the mounting frames 5 through the buffer mechanism 3, and the mounting frames 5 are installed with laminates 6 of different sizes, and the laminate driving mechanism 4 for completing the lamination work of the laminate 6 is installed on the side of the horizontal support frame of the frame 1, and a PLC controller 2 is installed on the side of the frame 1, and the PLC controller 2 is electrically connected External power supply, the chain plate conveyor 7 is electrically connected to the PLC controller 2, and a suitable laminate 6 is selected according to the size of the photovoltaic module. The selection process is: the conveying chain of the chain plate conveyor 7 drives the laminate 6 to move through the connecting frame 8, so that the laminate 6 is moved to the working area. It is equivalent to a database. Laminates 6 of required sizes are all located on the chain plate conveyor 7. When they are needed, the chain plate conveyor 7 can be controlled to work for selection. It avoids the trouble of dismantling and installing plates when selecting plates in the prior art, thereby improving the processing efficiency.
[0021] The sizes of the laminated plates 6 on the two sets of chain conveyors 7 are arranged in a one-to-one correspondence, so as to adapt to the processing operations of photovoltaic modules of different sizes.
[0022] The buffer mechanism 3 includes a spring 31, a guide rod 32 and a limit block 33. The guide rod 32 is movably connected to the connecting frame 8 up and down, the limit block 33 is fixed to one end of the guide rod 32, and the mounting frame 5 is fixed to the other end of the guide rod 32. The spring 31 is sleeved on the guide rod 32, and the ends of the spring 31 are respectively fixedly connected to the connecting frame 8 and the limit block 33. During the lamination process, the mounting frame 5 drives the limit block 33 to move through the guide rod 32, the limit block 33 squeezes the spring 31, and the spring 31 is elastically deformed to buffer the lamination process, thereby avoiding the phenomenon of damage to the photovoltaic panel assembly caused by sudden excessive pressure, thereby improving the production quality.
[0023] The laminate driving mechanism 4 includes a first electric push rod 41 and a connecting seat 42. The first electric push rod 41 is installed in the middle of the horizontal support frame of the frame 1. The connecting seat 42 is fixed to the telescopic end of the first electric push rod 41. The first electric push rod 41 is electrically connected to the PLC controller 2. The laminate driving mechanism 4 also includes a lifting seat 45 and a second electric push rod 46. The second electric push rod 46 is assembled on the connecting seat 42. The lifting seat 45 is fixed to the telescopic end of the second electric push rod 46. The second electric push rod 46 is electrically connected to the PLC controller 2. The laminate driving mechanism 4 also includes a jack 43 and a plug 44. The plug 44 is fixed on the side of the lifting seat 45, and the socket 43 is opened at the end of the mounting frame 5. The plug 44 is plugged into the socket 43, and the telescopic end of the first electric push rod 41 drives the connecting seat 42 to perform telescopic movement, so that the plug 44 and the socket 43 are plugged into each other, so that the mounting frame 5 is connected to the lifting seat 45. Then, the telescopic end of the second electric push rod 46 drives the lifting seat 45 to perform lifting movement, thereby driving the two groups of laminates 6 to approach each other through the mounting frame 5, so that the multi-layer photovoltaic component structure between the laminates 6 is laminated into an integrated photovoltaic component, thereby completing the lamination work.
[0024] The working principle of a component processing equipment provided by the utility model is as follows: a suitable laminate 6 is selected according to the size of the photovoltaic component, and the selection process is as follows: the conveying chain of the chain conveyor 7 drives the laminate 6 to move through the connecting frame 8, so that the laminate 6 is moved to the working area, and then, the telescopic end of the first electric push rod 41 drives the connecting seat 42 to perform telescopic movement, so that the plug 44 and the socket 43 are plugged in, so that the mounting frame 5 and the lifting seat 45 are connected, and then, the telescopic end of the second electric push rod 46 drives the lifting seat 45 to perform lifting movement, thereby driving the two groups of laminates 6 to approach each other through the mounting frame 5, so that the multi-layer photovoltaic component structure between the laminates 6 is laminated into an integrally formed photovoltaic component. During the lamination process, the mounting frame 5 drives the limit block 33 to move through the guide rod 32, and the limit block 33 squeezes the spring 31, and the spring 31 elastically deforms to buffer the lamination process.
[0025] It is worth noting that the components disclosed in the above embodiments are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. The PLC controller 2 is powered by an external power supply, and the model of the PLC controller 2 is SS.
[0026] The parts of the present invention that are not described in detail are prior art. Although the present invention is specifically demonstrated and introduced in conjunction with the preferred implementation scheme, there are many methods and ways to implement the technical solution. The above is only a preferred implementation scheme of the present invention. However, technical personnel in the relevant field should understand that various changes can be made to the present invention in form and details without departing from the spirit and scope of the present invention as defined in the attached claims, which are all within the scope of protection of the present invention.
Claims
1. A component processing device, comprising a frame (1), characterized in that: Two groups of chain plate conveyors (7) symmetrically arranged in an upper and lower direction are installed on the inner side of the vertical support frame of the frame (1); a connecting frame (8) is evenly fixed on the conveying chain plate of the chain plate conveyor (7); the connecting frame (8) is connected to a mounting frame (5) through a buffer mechanism (3); laminates (6) of different sizes are installed on the mounting frame (5); a laminate driving mechanism (4) for enabling the laminates (6) to complete the lamination work is installed on the side of the horizontal support frame of the frame (1); a PLC controller (2) is installed on the side of the frame (1); the PLC controller (2) is electrically connected to an external power supply; and the chain plate conveyor (7) is electrically connected to the PLC controller (2).
2. The component processing equipment according to claim 1, characterized in that: The sizes of the laminated boards (6) located on the two sets of chain plate conveyors (7) are arranged in a one-to-one correspondence.
3. The component processing equipment according to claim 1, characterized in that: The buffer mechanism (3) comprises a spring (31), a guide rod (32) and a limit block (33); the guide rod (32) is movably connected to the connecting frame (8) in an up-and-down manner; the limit block (33) is fixed to one end of the guide rod (32); the mounting frame (5) is fixed to the other end of the guide rod (32); the spring (31) is sleeved on the guide rod (32); and the ends of the spring (31) are respectively fixedly connected to the connecting frame (8) and the limit block (33).
4. The component processing equipment according to claim 1, characterized in that: The laminate driving mechanism (4) comprises a first electric push rod (41) and a connecting seat (42), wherein the first electric push rod (41) is installed in the middle of a horizontal support frame of the frame (1), and the connecting seat (42) is fixed to the telescopic end of the first electric push rod (41), and the first electric push rod (41) is electrically connected to the PLC controller (2).
5. The component processing equipment according to claim 4, characterized in that: The laminate driving mechanism (4) further comprises a lifting seat (45) and a second electric push rod (46), wherein the second electric push rod (46) is assembled on the connecting seat (42), the lifting seat (45) is fixed on the telescopic end of the second electric push rod (46), and the second electric push rod (46) is electrically connected to the PLC controller (2).
6. The component processing equipment according to claim 5, characterized in that: The laminate driving mechanism (4) further comprises a socket (43) and a plug (44), wherein the plug (44) is fixed to the side of the lifting seat (45), and the socket (43) is opened at the end of the mounting frame (5), and the plug (44) is plugged into the socket (43).
