Efficient pulverizer pulse dust collector

By designing an efficient pulse dust collector in the crusher, cleaning the surface of the bag with screws and cleaning brushes, and stably providing compressed air through the gas storage tank, the problem of insufficient pulse gas volume in the hammer-piece crusher is solved, and the crushing is improved The dust reduction effect and crushing efficiency of the machine.

CN222286715UActive Publication Date: 2025-01-03LIAONING WELLHOPE AGRI TECH
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Patent Information

Application Number
CN202420022189.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-04
Publication Date
2025-01-03
Estimated Expiration
2034-01-04

AI Technical Summary

Technical Problem

In the hammer-piece crusher, there is a lack of a structure to actively clean the surface of the bag in the middle box, resulting in insufficient pulse air volume of compressed air, unable to effectively remove dust from the surface of the bag, reducing the dust reduction effect and crushing efficiency.

Method used

An efficient crusher pulse dust collector is designed, including the base plate, the first support, the dust collector body, the screw, the cleaning plate and the cleaning brush. The cleaning plate and the cleaning brush are driven by the screw to clean the surface of the bag, and the gas storage is used. The tank and air compressor provide compressed air stably to ensure the stability of the pulsed air volume.

Benefits of technology

The dust reduction effect and crushing efficiency of the bag are improved, the pulse volume of compressed air is stabilized, the dust cleaning capacity of the bag and screw surface is enhanced, and the performance of the overall crusher is improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The efficient pulse dust collector comprises a bottom plate and a first support, a dust collector body is fixedly connected to the interior of the upper portion of the first support, a dust collecting mechanism is installed on the upper portion of the interior of the dust collector body, and a connecting mechanism is installed on the right side of the upper portion of the bottom plate; the utility model relates to the technical field of dust removal of crushers, a valve on an air storage tank can be opened, compressed air in the air storage tank is discharged into a dust remover body through a third pipeline, pulse treatment is carried out on a cloth bag so as to clean dust on the cloth bag, and then an output shaft of a motor drives a first bevel gear to rotate through a cross rod, so that the dust on the cloth bag is removed. The first bevel gear drives the screw rods to rotate through the second bevel gear, so that the screw rods synchronously rotating on the two sides can drive the cleaning plate to move, the cleaning plate drives the cleaning brush to move, and dust on the surface of the cloth bag is secondarily cleaned through the cleaning brush.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal for pulverizers, in particular to a high-efficiency pulse dust remover for pulverizers. Background Art

[0002] Hammer mill is the most widely used type of mill at present. It has high electrical output and good versatility. Some hammers are connected to the rotor. When metal foreign matter enters the mill, it only breaks the screen and no major accident occurs. Various materials can be crushed by hammer mill. At the same time, in order to improve the use effect, a pulse dust collector will be installed on the hammer mill.

[0003] For example, a hammer mill with publication number CN201613153U includes a pulverizer and a cyclone separator. The structure of the utility model can improve the efficiency of pulverization and prevent clogging;

[0004] However, when the hammer mill is in use, since there is no structure in the middle box to actively clean the surface of the bags, the compressed air sprayed into the bags through the nozzles above the bags will reduce the amount of compressed air on the bag surface. Even when the compressed air pulse volume is insufficient, the impact force on the bags will be reduced, and the dust firmly attached to the surface cannot be washed away, thereby reducing the subsequent dust reduction effect of the bags and directly affecting the crushing efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a highly efficient pulse dust collector for a grinder, which solves the problem that in the existing hammer type grinder, there is no structure in the middle box body for actively cleaning the surface of the bag. In this way, after the compressed air is sprayed into the bag through the nozzle above the bag, the compressed air received by the bag surface will be reduced. Even when the compressed air pulse volume is insufficient, the impact force received by the bag will be reduced, and the dust firmly attached to the surface cannot be washed away.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: an efficient pulverizer pulse dust collector, comprising a base plate and a first support, a first support is fixedly connected to the middle of the upper part of the base plate, a dust collector body is fixedly connected to the upper and inner part of the first support, a first cross plate and a pair of second cross plates are respectively fixedly connected to the upper and lower parts of the dust collector body, and a screw is rotatably connected between the first cross plate and the second cross plate, a cleaning plate is threadedly connected to the upper outer wall of the screw, a cleaning brush is fixedly connected to the inner wall of the through hole of the cleaning plate, a dust removal mechanism is installed on the upper part of the dust collector body, a second support is fixedly connected to the upper left side of the base plate, and a pulverizer body is fixedly connected to the middle of the second support, a feed hopper is fixedly connected to the upper part of the pulverizer body, and a connecting mechanism is installed on the upper right side of the base plate.

[0007] Preferably, the dust removal mechanism includes a plurality of cloth bags fixed to the inside of the first cross plate, and the outer walls of the cloth bags are in contact with the inner wall of the cleaning brush, and the upper ends of the dust collector body are internally connected with cross bars through bearings for rotation, one end of the cross bar is connected to a motor fixed to the outer wall of the dust collector body, and the other end of the cross bar is fixed to a first bevel gear, and the lower part of the first bevel gear is meshedly connected with a second bevel gear fixed to the screw.

[0008] Preferably, a fan and a first pipeline are fixedly connected to the upper and lower parts of the dust collector body respectively, and the air intake pipe of the fan is connected to the interior of the dust collector body.

[0009] Preferably, a box body is fixedly connected between the pulverizer body and the bottom plate, and a second pipe and a filter screen are fixedly connected to the lower left side and the inner right side of the box body respectively.

[0010] Preferably, a sixth pipe is fixedly connected to the inside of the right side of the second support, and both ends of the sixth pipe are respectively connected to the box body and the dust collector body.

[0011] Preferably, the connecting mechanism includes an air storage tank installed on the right side of the upper surface of the base plate, the upper joint of the air storage tank is connected to the interior of the dust collector body through a third pipe, and a steam-water separator and an air compressor connected to the base plate are provided on the right side of the air storage tank, and the left and right sides of the steam-water separator are respectively connected to a fourth pipe and a fifth pipe, and the other ends of the fourth pipe and the fifth pipe are respectively connected to the air storage tank and the air compressor.

[0012] Beneficial Effects

[0013] The utility model provides a high-efficiency pulse dust collector for a pulverizer, which has the following beneficial effects:

[0014] The material can be discharged into the pulverizer body through the feed hopper, and the material is pulverized by the pulverizer body. At the same time, negative pressure is generated in the dust collector body through the fan. In this way, the dust during the pulverization can be sucked in with the sixth pipe and the filter screen, and the dust is blocked by the cloth bag in the dust collector body. The clean gas is then discharged through the air outlet pipe of the fan to achieve dust removal. When it is necessary to remove the dust from the cloth bag in the dust collector body, the air compressor can be used in conjunction with the steam-water separator, the fifth pipe and the fourth pipe to discharge the compressed air into the air tank. When the compressed air in the air tank is full, the valve on the air tank can be opened to discharge the compressed air in the air tank into the dust collector body through the third pipe, and the cloth bag is pulsed to further clean the dust on the cloth bag, thereby ensuring The compressed air pulse volume is stable and the impact force on the bag remains unchanged, thereby improving the subsequent dust suppression effect of the bag, and the dust attached to the screw is also processed when the bag is pulsed. At the same time, the first pipe is open, so that the blown dust can be discharged from the first pipe, and then the output shaft of the motor drives the first bevel gear to rotate through the cross bar, and the first bevel gear drives the screw to rotate through the second bevel gear. In this way, the screws rotating synchronously on both sides can drive the cleaning plate to move, and the cleaning plate drives the cleaning brush to move, and the dust on the surface of the bag is cleaned twice by the cleaning brush. When the bag is cleaned, the negative pressure air volume generated by the fan will pass through the screen of the crusher body in large quantities and quickly, taking away the material, thereby improving the crushing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a plan cross-sectional view of the utility model.

[0017] Figure 3 It is a partially enlarged schematic diagram of the utility model.

[0018] Figure 4 It is a partially enlarged schematic diagram of the utility model.

[0019] Figure 5 It is a partially enlarged schematic diagram of the utility model.

[0020] In the figure: 1, bottom plate; 2, first support; 3, dust collector body; 4, first horizontal plate; 5, second horizontal plate; 6, screw; 7, cleaning plate; 8, cloth bag; 9, cross bar; 10, motor; 11, first umbrella gear; 12, second umbrella gear; 13, cleaning brush; 14, first pipeline; 15, second support; 16, pulverizer body; 17, box; 18, second pipeline; 19, filter screen; 20, sixth pipeline; 21, gas tank; 22, steam-water separator; 23, air compressor; 24, fourth pipeline; 25, fifth pipeline; 26, third pipeline; 27, feed hopper, 28, fan. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 The utility model provides a technical solution: an efficient pulverizer pulse dust collector, comprising a bottom plate 1 and a first support 2, a first support 2 is fixedly connected to the middle of the top of the bottom plate 1, a dust collector body 3 is fixedly connected to the top and inside of the first support 2, a first transverse plate 4 and a pair of second transverse plates 5 are respectively fixedly connected to the top and bottom of the dust collector body 3, and a screw 6 is rotatably connected between the first transverse plate 4 and the second transverse plate 5, a cleaning plate 7 is threadedly connected to the upper outer wall of the screw 6, a cleaning brush 13 is fixedly connected to the inner wall of the through hole of the cleaning plate 7, a dust removal mechanism is installed on the top of the dust collector body 3, a second support 15 is fixedly connected to the upper left side of the bottom plate 1, and a pulverizer body 16 is fixedly connected to the middle of the second support 15, a feed hopper 27 is fixedly connected to the top of the pulverizer body 16, and a connecting mechanism is installed on the upper right side of the bottom plate 1;

[0023] Four through holes can be processed inside the cleaning plate, and an annular cleaning brush 13 is arranged at the through hole, so that the surface dust of the cloth bag 8 can be cleaned by the cleaning brush. At the same time, the crusher body 16 used is a hammer crusher.

[0024] The present embodiment is further configured such that the dust removal mechanism includes a plurality of cloth bags 8 fixedly connected to the inside of the first cross plate 4, and the outer wall of the cloth bag 8 is in contact with the inner wall of the cleaning brush 13, and the upper ends of the dust collector body 3 are internally rotatably connected with a cross bar 9 through bearings, one end of the cross bar 9 is connected to a motor 10 fixedly connected to the outer wall of the dust collector body 3, and the other end of the cross bar 9 is fixedly connected to a first bevel gear 11, and the lower part of the first bevel gear 11 is meshedly connected with a second bevel gear 12 fixedly connected to the screw 6;

[0025] The motor 10 can be started so that the output shaft of the motor 10 drives the first bevel gear 11 to rotate through the cross bar 9, and the first bevel gear 11 drives the screw 6 to rotate through the second bevel gear 12. In this way, the screw 6 rotating synchronously on both sides can drive the cleaning plate 7 to move, and the cleaning plate 7 drives the cleaning brush 13 to move, and the dust on the surface of the cloth bag 8 is preliminarily cleaned by the cleaning brush 13.

[0026] This embodiment is further configured such that the fan 28 and the first pipe 14 are fixedly connected to the upper and lower parts of the dust collector body 3, respectively, and the air intake pipe of the fan 28 is connected to the interior of the dust collector body 3;

[0027] A fan 28 is arranged above the dust collector body 3, so that a negative pressure can be formed inside the dust collector body 3 through the fan 28, and the dust can be sucked into the dust collector body 3 in conjunction with the sixth pipe 20, and then the dust is removed through the bag 8, and then the clean air is discharged through the air outlet pipe of the fan 28. At the same time, a valve is installed on the first pipe 14, and dust and the like can be discharged through the first pipe 14.

[0028] This embodiment is further configured such that a box 17 is fixedly connected between the pulverizer body 16 and the bottom plate 1, and a second pipe 18 and a filter screen 19 are fixedly connected to the lower left side and the inner right side of the box 17 respectively;

[0029] A filter screen plate 19 may be provided inside the right side of the box body 17, so that the material crushed by the crusher body 16 can be intercepted by the filter screen plate 19, and only the dust is sucked in.

[0030] This embodiment is further configured such that a sixth pipe 20 is fixedly connected to the right interior of the second support 15, and both ends of the sixth pipe 20 are respectively connected to the box body 17 and the dust collector body 3;

[0031] A sixth pipe 20 may be connected between the box body 17 and the dust collector body 3 to transport the dust discharged from the box body 17. A one-way valve is provided on the sixth pipe 20 to prevent dust from flowing back.

[0032] The present embodiment is further configured such that the connection mechanism includes an air tank 21 installed on the right side of the upper surface of the bottom plate 1, the upper joint of the air tank 21 is connected to the interior of the dust collector body 3 through a third pipe 26, a steam-water separator 22 and an air compressor 23 connected to the bottom plate 1 are provided on the right side of the air tank 21, a fourth pipe 24 and a fifth pipe 25 are connected to the left and right sides of the steam-water separator 22, respectively, and the other ends of the fourth pipe 24 and the fifth pipe 25 are connected to the air tank 21 and the air compressor 23, respectively;

[0033] The gas storage tank 21 and the water separator 22 can be connected through a fourth pipe 24. At the same time, since a one-way valve is installed on the fourth pipe 24, the high-pressure air can be prevented from flowing back. At the same time, the gas storage capacity of the gas storage tank 21 is 0.8m 3 The third pipe, the fourth pipe 24 and the fifth pipe 25 used are all DN32 galvanized pipes.

[0034] It is worth noting that the models of the electrical structures involved in this application can be selected according to user needs, and only need to meet the use requirements of this application. At the same time, the corresponding control circuits are all existing technologies and can be fully implemented by personnel in this field, so no further details will be given.

[0035] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.

[0036] Embodiment: When it is necessary to use this device, the external power supply and control circuit of each electrical structure can be connected, and then the material is discharged into the pulverizer body 16 through the feed hopper 27, the pulverizer body 16 is started, and the material is crushed by the pulverizer body 16, and the fan 28 is started at the same time, and a negative pressure is generated in the dust collector body 3 through the fan 28, so that the dust during the crushing can be sucked in with the sixth pipeline 20 and the filter screen 19, and the dust is blocked by the cloth bag 8 in the dust collector body 3, and the clean gas is discharged through the air outlet pipe of the fan to achieve dust removal. When it is necessary to remove dust from the cloth bag 8 in the dust collector body 3, the air compressor 23 can be started, and the air compressor 23 cooperates with the steam-water separator 22, the fifth pipeline 25 and the fourth pipeline 24 to discharge the compressed air into the air storage tank 21. When the compressed air in the air storage tank 21 is full, the valve on the air storage tank 21 can be opened to discharge the compressed air in the air storage tank 21 into the dust collector body 3 through the third pipeline 26, and the cloth The bag 8 is pulse treated to further clean the dust on the bag 8, thus ensuring the stability of the compressed air pulse gas volume and the unchanged impact force on the bag 8, thereby improving the subsequent dust reduction effect of the bag 8, and the dust attached to the screw 6 is also processed when the bag 8 is pulse treated. At the same time, the first pipe 14 is in an open state, so that the blown dust can be discharged from the first pipe 14, and then the motor 10 is started again, so that the output shaft of the motor 10 drives the first bevel gear 11 to rotate through the cross bar 9, and the first bevel gear 11 drives the screw 6 to rotate through the second bevel gear 12, so that the screw 6 rotating synchronously on both sides can drive the cleaning plate 7 to move, so that the cleaning plate 7 drives the cleaning brush 13 to move, and the dust on the surface of the bag 8 is cleaned twice by the cleaning brush 13. When the bag 8 is cleaned, the negative pressure air volume generated by the fan 20 will pass through the screen of the pulverizer body 16 in large quantities and quickly, taking away the material, thereby also improving the pulverizing efficiency.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient pulverizer pulse dust collector, comprising a bottom plate (1) and a first support (2), wherein the first support (2) is fixedly connected to the middle of the top of the bottom plate (1), characterized in that: A dust collector body (3) is fixedly connected to the upper interior of the first support (2), and a first transverse plate (4) and a pair of second transverse plates (5) are respectively fixedly connected to the upper and lower interior of the dust collector body (3), and a screw rod (6) is rotatably connected between the first transverse plate (4) and the second transverse plate (5), and a cleaning plate (7) is threadedly connected to the upper outer wall of the screw rod (6), and a cleaning brush (13) is fixedly connected to the inner wall of the through hole of the cleaning plate (7), and a dust removal mechanism is installed on the upper interior of the dust collector body (3), a second support (15) is fixedly connected to the upper left side of the bottom plate (1), and a crusher body (16) is fixedly connected in the middle of the second support (15), a feed hopper (27) is fixedly connected to the upper part of the crusher body (16), and a connecting mechanism is installed on the upper right side of the bottom plate (1).

2. The high-efficiency pulverizer pulse dust collector according to claim 1 is characterized in that: The dust removal mechanism comprises a plurality of cloth bags (8) fixedly connected to the inside of the first cross plate (4), and the outer wall of the cloth bag (8) is in contact with the inner wall of the cleaning brush (13); the upper ends of the dust collector body (3) are rotatably connected to a cross bar (9) via bearings; one end of the cross bar (9) is connected to a motor (10) fixedly connected to the outer wall of the dust collector body (3); and the other end of the cross bar (9) is fixedly connected to a first bevel gear (11); the lower part of the first bevel gear (11) is meshingly connected to a second bevel gear (12) fixedly connected to the screw (6).

3. The efficient pulverizer pulse dust collector according to claim 1 is characterized in that: The upper and lower parts of the dust collector body (3) are respectively fixedly connected with a fan (28) and a first pipe (14), and the air intake pipe of the fan (28) is connected to the interior of the dust collector body (3).

4. The high-efficiency pulverizer pulse dust collector according to claim 1 is characterized in that: A box body (17) is fixedly connected between the pulverizer body (16) and the bottom plate (1), and a second pipe (18) and a filter screen plate (19) are respectively fixedly connected to the lower left side and the inner right side of the box body (17).

5. The high-efficiency pulverizer pulse dust collector according to claim 1 is characterized in that: A sixth pipe (20) is fixedly connected to the inside of the right side of the second support (15), and two ends of the sixth pipe (20) are respectively connected to the box body (17) and the dust collector body (3).

6. The high-efficiency pulverizer pulse dust collector according to claim 1 is characterized in that: The connection mechanism comprises an air storage tank (21) mounted on the right side of the upper surface of the base plate (1); the upper joint of the air storage tank (21) is connected to the interior of the dust collector body (3) through a third pipe (26); a steam-water separator (22) and an air compressor (23) connected to the base plate (1) are provided on the right side of the air storage tank (21); a fourth pipe (24) and a fifth pipe (25) are connected to the left and right sides of the steam-water separator (22), respectively; and the other ends of the fourth pipe (24) and the fifth pipe (25) are connected to the air storage tank (21) and the air compressor (23), respectively.