Spraying device for anti-corrosion coating of island weather station equipment

By designing spraying devices for island weather stations, using heating plates and battery-powered systems to provide stable temperatures, the problem of coating temperature needs in island weather station equipment is solved, and the adhesion capacity of the coating and the service life of the equipment are improved.

CN222287631UActive Publication Date: 2025-01-03Lianjiang County Meteorological Bureau of Fujian Province
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Patent Information

Application Number
CN202420928599.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-01-03
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In high salt and humid climates, the glue gun with conventional heating function cannot meet the temperature requirements required for the anticorrosion coating, resulting in poor effect after the coating solidifies.

Method used

A spraying device including an insulating box, base, spray gun, heating seat and paint tube is designed to heat the paint tube through a heating plate to provide a stable temperature, and ensure the stability of the paint temperature through multiple tube heating tanks and battery-powered systems. , a device combining the barrier plate and lifting handle improves the stability and operational convenience of the coating.

Benefits of technology

It effectively improves the adhesion ability and corrosion resistance of the coating, extends the service life of the equipment, avoids the unstable performance caused by coating cooling, and improves the efficiency of coating repair and the corrosion resistance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spraying device for an anti-corrosion coating of island weather station equipment, relates to the field of coating spraying, and aims to solve the problem of coating spraying caused by low temperature and high moisture on an island. The spraying device for the anti-corrosion coating of the island meteorological station equipment comprises a heat preservation box, a base, a spraying gun, a heating base, a heating plate and a coating pipe. The base is arranged in the heat preservation box, and a first bearing area, a second bearing area and a third bearing area are formed on the base; the spraying gun is placed in the first bearing area; the heating seat is arranged in the second bearing area, and a pipe heating groove is formed in the heating seat; the heating plate is arranged in the pipe heating groove; the multiple coating pipes are arranged in the pipe heating groove and the third bearing area correspondingly, and the coating pipes can be connected with the spraying gun and provide coating for the spraying gun. The heating and heat preservation device is used for heating and heat preservation of the coating pipe, the coating can have good performance during spraying no matter in an island room or outdoors, and the performance is stable when the coating is attached to the surface of equipment.
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Description

Technical Field

[0001] The present application relates to the field of paint spraying, and in particular to a spraying device for anti-corrosion coating of equipment in an island weather station. Background Art

[0002] Anti-corrosion coatings can effectively prevent equipment from rusting and help to increase the service life of equipment. In order to provide comprehensive and accurate weather forecasts, weather stations will also be set up on islands to collect weather information at sea and provide better weather services for fishermen and travelers.

[0003] The sea on the island is windy, the air is humid, and the salt content is high and corrosive. In order to extend the service life of the equipment, both indoor and outdoor meteorological equipment will be regularly coated with anti-corrosion coatings and repaired.

[0004] The anti-corrosion coating contains certain colloid components to improve the adhesion and anti-corrosion effect of the coating. The coating needs to be heated before painting to stimulate the activity of the coating so that it can bond well with the surface of the equipment. Most of the anti-corrosion coating work on the equipment on the island is for coating repair, usually applied with a small glue gun.

[0005] However, due to the climate of the island, conventional glue guns with heating functions alone cannot meet the temperature requirements of the coating, resulting in poor coating effects after solidification. Summary of the invention

[0006] The present application provides a spray device for anti-corrosion coating of island weather station equipment, which is used to solve the coating temperature problem caused by climate problems on the island.

[0007] The present application provides a spraying device for anti-corrosion coating of island meteorological station equipment, including an insulation box, a base, a spray gun, a heating seat, a heating plate and a paint tube; the base is arranged in the insulation box, and a first bearing area, a second bearing area and a third bearing area are formed on the base; the spray gun is placed in the first bearing area; the heating seat is arranged in the second bearing area, and the heating seat has a tube heating groove; the heating plate is arranged in the tube heating groove; a plurality of paint tubes are arranged, and the plurality of paint tubes are respectively arranged in the tube heating groove and at the third bearing area, and the paint tube can be connected to the spray gun and provide paint for the spray gun.

[0008] In the present application, the paint tube is placed at the third supporting area of ​​the base. When in use, the paint tube can be placed in the tube heating groove of the heating seat in the second supporting area, and the paint tube is heated by the heating plate to make the paint reach a certain temperature, which helps to stabilize the performance of the paint; the insulation box can insulate the paint, on the one hand, it can speed up the heating speed of the paint, and on the other hand, it can reduce the cooling speed of the paint, and avoid unstable coating performance due to rapid cooling of the paint when repairing the surface coating of the equipment.

[0009] In some embodiments of the present application, a plurality of tube heating tanks are provided, and the plurality of tube heating tanks are arranged at intervals. The plurality of tube heating tanks can heat a plurality of coating tubes at the same time, and when the coating temperature of a coating tube is low during use, the coating tube can be replaced for use, so as to improve the stability of the equipment anti-corrosion coating.

[0010] In some embodiments of the present application, the anti-corrosion coating spraying device for island weather station equipment further includes a battery and a circuit, the battery is disposed in the insulated box, and the battery is electrically connected to the heating plate through the circuit. The battery can supply power to the heating plate to ensure the heating effect of the heating plate.

[0011] In some embodiments of the present application, the incubator includes a main body and a cover, wherein the cover is rotatably disposed on the main body. The cover can facilitate taking items out of the incubator and can also reduce the speed at which heat is dissipated from the channel where the cover is located.

[0012] In some embodiments of the present application, the thermal insulation box includes an outer anti-corrosion layer, a first thermal insulation layer, an inner anti-corrosion layer and a second thermal insulation layer, and the base is arranged on the second thermal insulation layer. The outer anti-corrosion layer can play an anti-corrosion protection role, the first thermal insulation layer can play an insulation role, the inner anti-corrosion layer can play a supporting and shaping role, and the inner second thermal insulation layer can play an insulation, electric insulation and shock absorption role, so that the thermal insulation box can play an insulation and protection role for the paint tube.

[0013] In some embodiments of the present application, the anti-corrosion coating spraying device for island weather station equipment further includes a baffle plate, which is disposed in the third load-bearing area, and the baffle plate divides the third load-bearing area into a plurality of areas, each of which has a coating tube placed therein. The baffle plate can separate the coating tubes to prevent the coating tubes from colliding with each other, and at the same time, it helps to store the coating tubes and is beneficial to the utilization of space.

[0014] In some embodiments of the present application, two spray guns are provided, and both spray guns are placed in the first bearing area. The two spray guns are used alternately to avoid tool damage during outdoor equipment coating repair, which leads to heat waste in the paint tube.

[0015] In some embodiments of the present application, a lifting handle is provided on the incubator, and two lifting handles are provided, and the two lifting handles are respectively provided on two side walls of the incubator that are away from each other. The lifting handle can facilitate the transportation of the incubator.

[0016] In some embodiments of the present application, a fourth bearing area is formed on the base, and the fourth bearing area is used to place tools. Placing tools can assist technicians in doing other related work, such as simple grinding of rusted areas, tapping inspection of coatings that may have problems, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the technical solution of the utility model and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solution of the utility model and do not constitute a limitation on the technical solution of the utility model.

[0018] Figure 1 Schematic diagram of the spraying device for anti-corrosion coating of island weather station equipment provided in an embodiment of the present application.

[0019] Figure 2 The invention relates to a spraying device for anti-corrosion coating of an island weather station equipment provided in an embodiment of the present application. Figure 1 A local enlarged schematic diagram of point A in the middle.

[0020] Figure markings: 1-insulation box; 11-main body; 12-cover body; 13-outer anti-corrosion layer; 14-first insulation layer; 15-inner anti-corrosion layer; 16-second insulation layer; 17-lifting handle; 2-base; 21-first bearing area; 22-second bearing area; 23-third bearing area; 24-fourth bearing area; 3-spray gun; 4-heating seat; 41-tube heating tank; 42-heating plate; 5-paint tube; 6-battery; 61-circuit; 7-blocking plate; 8-tool. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0022] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0023] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

[0024] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In addition, when describing a pipeline, the "connected" and "connection" used in this application have the meaning of conduction. The specific meaning needs to be understood in conjunction with the context.

[0025] In the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.

[0026] Anti-corrosion coatings can effectively prevent equipment from rusting and help to increase the service life of equipment. In order to provide comprehensive and accurate weather forecasts, weather stations will also be set up on islands to collect weather information at sea and provide better weather services for fishermen and travelers.

[0027] The sea on the island is windy, the air is humid, and the salt content is high and corrosive. In order to extend the service life of the equipment, both indoor and outdoor meteorological equipment will be regularly coated with anti-corrosion coatings and repaired.

[0028] The anti-corrosion coating contains certain colloid components to improve the adhesion and anti-corrosion effect of the coating. The coating needs to be heated before painting to stimulate the activity of the coating so that it can bond well with the surface of the equipment. Most of the anti-corrosion coating work on the equipment on the island is coating repair. The coating repair area is small, the number is large and the distribution is irregular, so a small glue gun is usually used to apply the anti-corrosion coating.

[0029] The coating repair work time and area span are large. After the paint heats up, it is easy to cool down due to the strong island wind and high humidity. Although the glue gun has a heating function, it can heat the paint in the glue gun spray chamber, but in this kind of environment, the temperature requirement of the coating cannot be reached, resulting in poor coating effect after solidification. Directly increasing the power of the heating component in the glue gun will only make the glue gun more troublesome to use and the preheating time longer, which is not worth the loss.

[0030] To do this, please refer to Figure 1 The present application provides a spraying device for anti-corrosion coating of equipment in an island weather station, comprising an insulation box 1, a base 2, a spray gun 3, a heating seat 4, a heating plate 42 and a paint tube 5.

[0031] Please refer to Figure 1The heat preservation box 1 is a box body with heat preservation function and can also play a role of wind protection. The heat preservation box 1 can have a space for accommodating objects.

[0032] Please refer to Figure 1 The base 2 is arranged in the heat preservation box 1, and a first bearing area 21, a second bearing area 22 and a third bearing area 23 are formed on the base 2. The first bearing area 21, the second bearing area 22 and the third bearing area 23 can be areas with obvious structural features formed on the base 2, such as protrusions and depressions to distinguish different areas, or the base 2 can be divided into areas only by a brush, and the first area, the second area and the third area can be completely different in size and shape, or they can be partially the same or completely the same.

[0033] Please refer to Figure 1 In some examples, the base 2 is used to carry objects, so the base 2 can be made of hard materials, such as wood or iron. At the same time, the base 2 can have good stability, so the base 2 and the insulation box 1 can be connected in a fixed manner, specifically by bonding or clamping.

[0034] Please refer to Figure 1 , the spray gun 3 is placed in the first carrying area 21. The spray gun 3 can be the above-mentioned glue gun, or can be other paint spraying devices. The spray gun 3 in the present application can have an interface structure capable of replacing the paint tube 5, so as to facilitate the replacement of the paint tube 5; at the same time, the spray gun 3 can also have a heating module to prevent the paint from solidifying in the spray gun 3, thereby improving the use efficiency of the spray gun 3.

[0035] In some examples, the spray gun 3 may be in the shape of a gun, or in other shapes, such as a vacuum cleaner with a conveying channel, which can also play the role of spraying paint and can also meet the needs of this application.

[0036] Please refer to Figure 2 The heating seat 4 is arranged in the second bearing area 22, and has a tube heating groove 41. The heating seat 4 can be a part of the base 2, or can be arranged on the base 2. The heating seat 4 can be made of the same material as the base 2, or can be made of different materials. The heating seat 4 and the base 2 can be fixedly connected, such as by clamping or bolting, or can be integrally formed.

[0037] Please refer to Figure 2 In some examples, the tube heating groove 41 is used to place cylindrical or quasi-cylindrical elements, so the tube heating groove 41 can be cylindrical or semi-cylindrical, both of which can meet the use requirements.

[0038] Please refer to Figure 2, the heating plate 42 is arranged in the tube heating tank 41. The heating plate 42 is a plate with a heating function, and its shape can be consistent with the wall shape of the tube heating tank 41, or it can be different. The heating plate 42 can be made of copper or alloy. The heating temperature of the heating plate 42 can be within 50°, preferably 35°, which can meet the use temperature required by the anti-corrosion coating in this application.

[0039] Please refer to Figure 2 The paint tubes 5 are provided in a plurality, and the plurality of paint tubes 5 are respectively arranged in the tube heating tank 41 and at the third bearing area 23 . The paint tubes 5 can be connected to the spray gun 3 and provide paint for the spray gun 3 .

[0040] In the present application, the paint tube 5 is placed in the third supporting area 23 of the base 2. When in use, the paint tube 5 can be placed in the tube heating groove 41 of the heating seat 4 in the second supporting area 22, and the paint tube 5 is heated by the heating plate 42 to make the paint reach a certain temperature, which is helpful to stabilize the performance of the paint; the insulation box 1 can keep the paint warm, on the one hand, it can speed up the heating speed of the paint, and on the other hand, it can reduce the cooling speed of the paint, and avoid the unstable coating performance due to the rapid cooling of the paint when repairing the surface coating of the equipment.

[0041] In some examples, the number of the paint tubes 5 may be 6, 8, or 10, whichever is greater, whichever is greater, whichever is greater, and whichever is greater, and whichever is greater.

[0042] In some examples, the paint tubes 5 can be divided into multiple categories, such as indoor equipment use, outdoor equipment use, special equipment use, etc.

[0043] Please refer to Figure 2 In some examples, the outer wall shape of the paint tube 5 can be the same as the inner wall shape of the heating plate 42, so that the contact surface between the paint tube 5 and the heating plate 42 is larger, so that the paint tube 5 can have a better heating effect. Alternatively, the size of the heating plate 42 can be slightly larger than the size of the paint tube 5, so that the paint tube 5 is easier to place.

[0044] In some examples, the paint tube 5 is filled with anti-corrosion paint, and the paint tube 5 can be cylindrical, or can be a regular hexagonal prism or other shapes; the paint tube 5 can be a prefabricated product for use in equipment coating; the paint tube 5 can be made of plastic material, and the material can be heat-resistant and corrosion-resistant.

[0045] Please refer to Figure 2 In some examples, a plurality of tube heating tanks 41 are provided, and the plurality of tube heating tanks 41 are arranged at intervals. The plurality of tube heating tanks 41 can heat a plurality of coating tubes 5 at the same time, and when the coating temperature of the coating tube 5 is low during use, the coating tube 5 can be replaced for use, so as to improve the stability of the equipment anti-corrosion coating.

[0046] Please refer to Figure 2 In some examples, the tube heating slots 41 can be set to two or three, both of which can meet the needs of technicians.

[0047] Please refer to Figure 2 In some examples, the plurality of tube heating tanks 41 may be completely identical. They may also be partially identical, that is, different heating tanks may have heating temperature differences, heating speed differences, etc., and may also be divided into preheating tanks, heating tanks, insulation tanks, etc.

[0048] Please refer to Figure 2 In some examples, a heating plate 42 may be provided in each tube heating tank 41 to achieve a desired heating effect.

[0049] Please refer to Figure 2 In some examples, the anti-corrosion coating spraying device for island weather station equipment further includes a battery 6 and a circuit 61. The battery 6 is disposed in the incubator 1, and the battery 6 is electrically connected to the heating plate 42 through the circuit 61. The battery 6 can supply power to the heating plate 42 to ensure the heating effect of the heating plate 42.

[0050] In some examples, the battery 6 may be a charge-discharge battery 6 to facilitate replacement of the battery 6 .

[0051] In some examples, structures for replacing the battery 6 may be provided on the incubator 1 and the base 2 to facilitate replacement of the battery 6 .

[0052] Please refer to Figure 2 In some examples, the circuit 61 may form a complete circuit board, and the circuit board may be embedded in the base 2 to avoid the circuit 61 being cluttered.

[0053] Please refer back to Figure 1 In some examples, the incubator 1 includes a main body 11 and a cover 12, and the cover 12 is rotatably disposed on the main body 11. The cover 12 can facilitate taking items out of the incubator 1 and can reduce the speed of heat dissipation from the channel where the cover 12 is located.

[0054] In some examples, a sealing ring may be provided between the main body 11 and the cover 12 to improve the sealing performance and prevent moisture from entering the thermal insulation box 1 and damaging internal components.

[0055] Please refer to Figure 1 In some examples, the main body 11 and the cover body 12 may be rotatably connected via a hinge, and a corresponding clamping structure may be provided between the main body 11 and the cover body 12 .

[0056] Please refer to Figure 1In some examples, the thermal insulation box 1 includes an outer anti-corrosion layer 13, a first thermal insulation layer 14, an inner anti-corrosion layer 15 and a second thermal insulation layer 16, and the base 2 is arranged on the second thermal insulation layer 16. The outer anti-corrosion layer 13 can play an anti-corrosion protection effect, the first thermal insulation layer 14 can play a thermal insulation effect, the inner anti-corrosion layer 15 can play a supporting shaping effect, and the inner second thermal insulation layer 16 can play a thermal insulation, electrical insulation, and shock absorption effect, so that the thermal insulation box 1 can play a thermal insulation and protection effect on the paint tube 5.

[0057] In some examples, the thermal insulation shown here may be the main body 11 mentioned above, or may be both the main body 11 and the cover 12 mentioned above, both of which can meet the use requirements.

[0058] In some examples, the outer anti-corrosion layer 13 and the inner anti-corrosion layer 15 may be made of the same material or different materials, and the material may be plastic.

[0059] Please refer to Figure 1 At the same time, the first thermal insulation layer 14 can be embedded between the outer anti-corrosion layer 13 and the inner anti-corrosion layer 15, that is, the outer anti-corrosion layer 13 and the inner anti-corrosion layer 15 are fixedly connected and a channel is left between them, and the first thermal insulation layer 14 can be foamed and left in the channel.

[0060] In some examples, the first insulation layer 14 and the second insulation layer 16 may both be made of foam material.

[0061] In some examples, other layer structures may be included, for example, for improving strength, for heating, for enhancing thermal insulation effects, and the like.

[0062] Please refer to Figure 1 In some examples, the anti-corrosion coating spraying device for island weather station equipment further includes a baffle plate 7, which is disposed in the third bearing area 23. The baffle plate 7 divides the third bearing area 23 into a plurality of areas, each of which is provided with a coating tube 5. The baffle plate 7 can separate the coating tubes 5 to prevent the coating tubes 5 from colliding with each other, and at the same time, it is helpful to store the coating tubes 5 and is beneficial to the utilization of space.

[0063] In some examples, the blocking plate 7 may be fixedly connected to the base 2, or may be merely placed in a relationship. The blocking plate 7 may be a wooden board or a plastic board.

[0064] Please refer to Figure 1 In some examples, two spray guns 3 are provided, and both spray guns 3 are placed in the first bearing area 21. The two spray guns 3 are used alternately to avoid heat waste in the paint tube 5 caused by damage to the tool 8 during the coating repair of outdoor equipment.

[0065] In some examples, the two spray guns 3 may be the same spray guns 3. The first carrying area 21 may be divided into two parts, each for placing the two spray guns 3.

[0066] Please refer to Figure 1 In some examples, the incubator 1 is provided with a lifting handle 17, and two lifting handles 17 are provided, and the two lifting handles 17 are respectively provided on two side walls of the incubator 1 that are away from each other. The lifting handles 17 can facilitate the transportation of the incubator 1.

[0067] The lifting handle 17 can be a plastic handle or a metal handle; it can be embedded in the box body or extended outside the box body.

[0068] Please refer to Figure 1 In some examples, a fourth bearing area 24 is formed on the base 2, and the fourth bearing area 24 is used to place the tool 8. Placing the tool 8 can assist the technician in doing other related work, such as simply grinding the rusted area, tapping and checking the coating that may have problems, etc.

[0069] Exemplarily, the placement tool 8 may include an abrasive cloth, a rubber hammer, or a wrench.

[0070] In the description of this specification, specific features, structures, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.

[0071] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A spraying device for anti-corrosion coating of island weather station equipment, characterized in that: include: Incubator; A base is arranged in the heat preservation box, and a first bearing area, a second bearing area and a third bearing area are formed on the base; A spray gun is placed in the first carrying area; A heating seat, disposed in the second bearing area, and having a tube heating groove thereon; A heating plate is disposed in the tube heating tank; There are multiple paint tubes, which are respectively arranged in the tube heating tank and at the third supporting area. The paint tubes can be connected to the spray gun and provide paint for the spray gun.

2. The spraying device for anti-corrosion coating of island weather station equipment according to claim 1 is characterized in that: The tube heating grooves are provided in a plurality, and the plurality of tube heating grooves are arranged at intervals.

3. The spraying device for anti-corrosion coating of island weather station equipment according to claim 1 is characterized in that: The spray device for anti-corrosion coating of the island weather station equipment also includes a battery and a circuit. The battery is arranged in the insulation box, and the battery is electrically connected to the heating plate through the circuit.

4. The spraying device for anti-corrosion coating of island weather station equipment according to claim 1 is characterized in that: The heat preservation box comprises a main body and a cover body, and the cover body is rotatably arranged on the main body.

5. The spraying device for anti-corrosion coating of island weather station equipment according to claim 4 is characterized in that: The thermal insulation box comprises an outer anti-corrosion layer, a first thermal insulation layer, an inner anti-corrosion layer and a second thermal insulation layer, and the base is arranged on the second thermal insulation layer.

6. The spraying device for anti-corrosion coating of island weather station equipment according to claim 1 is characterized in that: The spraying device for anti-corrosion coating of the island weather station equipment also includes a baffle plate, which is arranged in the third bearing area. The baffle plate divides the third bearing area into a plurality of areas, and a coating tube is placed in each area.

7. The spraying device for anti-corrosion coating of island weather station equipment according to any one of claims 1 to 6, characterized in that: The number of the spray guns is two, and both of the spray guns are placed in the first carrying area.

8. The spraying device for anti-corrosion coating of island weather station equipment according to any one of claims 1 to 6, characterized in that: The insulated box is provided with a lifting handle, wherein two lifting handles are provided, and the two lifting handles are respectively provided on two side walls of the insulated box which are away from each other.

9. The spraying device for anti-corrosion coating of island weather station equipment according to claim 1, characterized in that: A fourth bearing area is also formed on the base, and the fourth bearing area is used for placing tools.