Ultrasonic welding machine with discharging structure

Abstract

The ultrasonic welding machine with the discharging structure comprises a machine frame, a feeding frame, a discharging conveying belt and a welding frame, the feeding frame is fixedly installed on the left side of the top of the machine frame, the discharging conveying belt is movably installed on the right side of the top of the machine frame, and the welding frame is fixedly connected to the top of the machine frame. By arranging the sound-proof cover, the telescopic cover, the adjusting assembly and the extension assembly, the sound-proof cover can be effectively adjusted to the required position by the adjusting assembly through the mounting frame, and then the extension assembly drives the telescopic cover to be adjusted downwards, so that the sound-proof cover and the telescopic cover can cover the welding position of the welding rack; the problems that although the material machining efficiency can be improved through a discharging structure, the ultrasonic welding machine is not provided with a noise reduction structure, high-decibel noise can be generated in the using process of the ultrasonic welding machine, continuous noise interference can affect the attention and the working state of workers, and consequently the working efficiency is reduced are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic welding machines, in particular to an ultrasonic welding machine with a material feeding structure. Background Art

[0002] Ultrasonic welding machines can be divided into automatic welding machines, semi-automatic ultrasonic welding machines, and manual welding machines according to the level of automation. For modern enterprises, the higher the level of automation, the more conducive it is to the enterprise's assembly line production. Therefore, the use of automatic welding machines is a future trend for enterprises. When the vibration of an object exceeds a certain frequency, that is, higher than the upper limit of the human ear's hearing threshold, people can no longer hear it. Such sound waves are called "ultrasonic waves". The principle of ultrasonic plastic welding is that the generator generates high-voltage, high-frequency signals, and converts the signals into high-frequency mechanical vibrations through the transducer system. The signals are applied to the plastic workpiece, and the temperature transmitted to the interface is increased through the friction between the workpiece surface and the molecules. When the temperature reaches the melting point of the workpiece itself, the workpiece interface melts rapidly, and then fills the gap between the interfaces.

[0003] At present, a Chinese utility model with a publication number of CN212885683U discloses an ultrasonic welding machine that is convenient for loading and unloading, including an equipment frame, a workbench is fixedly installed on the upper end of the equipment frame, a loading bracket is fixedly installed on one end of the workbench, a push cylinder is movably installed on the outer side of the loading bracket, a push plate is movably installed on the inner side of the push cylinder, a welding table is fixedly installed on the upper end of the workbench, a welding bracket is fixedly installed on the outer side of the welding table, an ultrasonic welding head is movably installed on the lower end of the welding bracket, a positioning clamp is movably installed on the outer side of the ultrasonic welding head, a feeding conveyor belt is movably installed on the other end of the workbench, a buffer connecting column is movably installed on the positioning clamp, and a flexible foot pad is fixedly installed on the lower end of the buffer connecting column. The ultrasonic welding machine that is convenient for loading and unloading can better carry out continuous processing work, improve the speed of work, reduce the difficulty of work, better protect the staff, and reduce the cost investment of work.

[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that although the above equipment can solve the problem that the temperature of the newly processed materials is relatively high when used, direct moving work may cause harm to the workers and increase the difficulty of the work. In addition, when carrying out large-scale processing and production of the same workpiece, repetitive mechanical work will increase the labor intensity of the workers, which may reduce the quality of the work products, reduce the product qualification rate, and increase the cost investment of the enterprise when carrying out production work. However, during use, although the material processing efficiency can be improved by the feeding structure, the ultrasonic welding machine is not equipped with a noise reduction structure. The ultrasonic welding machine will generate high-decibel noise during use, and the continuous noise interference will affect the workers' attention and work state, resulting in reduced work efficiency. Utility Model Content

[0005] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide an ultrasonic welding machine with a feeding structure, which has the advantage of noise reduction function, and solves the problem that although the feeding structure can improve the processing efficiency of materials, the ultrasonic welding machine is not provided with a noise reduction structure, and the ultrasonic welding machine will generate high-decibel noise during use. The continuous noise interference will affect the workers' attention and work state, resulting in reduced work efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultrasonic welding machine with a feeding structure, comprising a frame, a feeding frame, a feeding conveyor belt and a welding frame, the feeding frame is fixedly installed on the left side of the top of the frame, the feeding conveyor belt is movably installed on the right side of the top of the frame, the welding frame is fixedly connected to the top of the frame, a slide groove is provided on the rear side of the inner wall of the frame, the inner wall of the slide groove is movably connected to a mounting frame, the front side of the mounting frame is fixedly connected to a soundproof cover, the soundproof cover is sleeved on the surface of the welding frame, the inner wall of the soundproof cover is movably connected to a telescopic cover, the top of the inner wall of the slide groove is fixedly connected to an adjustment component, and both sides of the soundproof cover are fixedly connected to extension components.

[0007] As a preferred embodiment of the utility model, the adjustment component includes a servo motor, the servo motor is fixedly connected to the top of the inner wall of the slide groove, the output end of the servo motor is fixedly connected to a screw, and screw holes are opened on the rear side of the top of the mounting frame, and the inner wall of the screw hole is threadedly connected to the surface of the screw.

[0008] As a preferred embodiment of the present invention, the extension component includes an electric push rod, which is fixedly connected to both sides of the sound insulation cover, and the output end of the electric push rod is fixedly connected to a connecting block, and the inner side of the connecting block is fixedly connected to the surface of the telescopic cover.

[0009] As a preferred embodiment of the utility model, both sides of the front side of the frame are fixedly connected with sliding plates, the inner wall of the sliding plate is slidably connected with a limiting block, and the inner side of the limiting block is fixedly connected to the surface of the sound insulation cover.

[0010] As a preferred embodiment of the present invention, the surfaces of the sound insulation cover and the telescopic cover are both provided with grooves, and the inner wall of the groove is fixedly inlaid with an observation window.

[0011] As a preferred embodiment of the utility model, lighting strips are fixedly connected to the tops of both sides of the inner wall of the sound insulation cover, and a control button is fixedly connected to the front side of the top of the sound insulation cover, and the control button is electrically connected to the lighting strip through a wire.

[0012] As a preferred embodiment of the present invention, a sealing strip is fixedly connected to the bottom of the telescopic cover, and the sealing strip is made of rubber material.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model provides a soundproof cover, a telescopic cover, an adjustment component and an extension component, so that the adjustment component can effectively adjust the soundproof cover to the desired position through the mounting frame, and then drive the telescopic cover to adjust downward through the extension component, so that the soundproof cover and the telescopic cover can cover the welding point of the welding frame, thereby solving the problem that although the material processing efficiency can be improved by the feeding structure, the ultrasonic welding machine is not provided with a noise reduction structure, and the ultrasonic welding machine will generate high-decibel noise during use. Continuous noise interference will affect the workers' attention and work state, resulting in reduced work efficiency. The utility model has the advantage of noise reduction function.

[0015] 2. The utility model can effectively drive the screw to rotate when the servo motor is provided by setting the adjustment component, and then the screw drives the mounting frame to adjust through the screw hole, so that the mounting frame adjusts the sound insulation cover to the required height.

[0016] 3. The utility model can effectively drive the screw to rotate when the servo motor is provided by setting the adjustment component, and then the screw drives the mounting frame to adjust through the screw hole, so that the mounting frame adjusts the sound insulation cover to the required height. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the welding frame of the utility model;

[0019] Figure 3 This is a schematic diagram of the explosion three-dimensional structure of the telescopic cover of the utility model;

[0020] Figure 4It is a schematic diagram of the cross-sectional three-dimensional structure of the telescopic cover of the utility model.

[0021] In the figure: 1. Frame; 2. Loading rack; 3. Unloading conveyor belt; 4. Welding rack; 5. Slide; 6. Mounting rack; 7. Sound insulation cover; 8. Telescopic cover; 9. Adjustment assembly; 91. Servo motor; 92. Screw; 93. Screw hole; 10. Extension assembly; 101. Electric push rod; 102. Connecting block; 11. Sliding plate; 12. Limit block; 13. Groove; 14. Observation window; 15. Light strip; 16. Control button; 17. Sealing strip. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figures 1 to 4 As shown, the utility model provides an ultrasonic welding machine with a feeding structure, comprising a frame 1, a loading frame 2, a feeding conveyor belt 3 and a welding frame 4, the loading frame 2 is fixedly mounted on the left side of the top of the frame 1, the feeding conveyor belt 3 is movably mounted on the right side of the top of the frame 1, the welding frame 4 is fixedly connected to the top of the frame 1, a slide groove 5 is provided on the rear side of the inner wall of the frame 1, a mounting frame 6 is movably connected to the inner wall of the slide groove 5, a sound insulation cover 7 is fixedly connected to the front side of the mounting frame 6, the sound insulation cover 7 is sleeved on the surface of the welding frame 4, a telescopic cover 8 is movably connected to the inner wall of the sound insulation cover 7, an adjustment component 9 is fixedly connected to the top of the inner wall of the slide groove 5, and extension components 10 are fixedly connected to both sides of the sound insulation cover 7.

[0024] refer to Figure 1 and Figure 2 The adjustment component 9 includes a servo motor 91, which is fixedly connected to the top of the inner wall of the slide groove 5. The output end of the servo motor 91 is fixedly connected to a screw rod 92. The rear side of the top of the mounting frame 6 is provided with a screw hole 93, and the inner wall of the screw hole 93 is threadedly connected to the surface of the screw rod 92.

[0025] As a technical optimization solution of the utility model, by setting the adjustment component 9, the servo motor 91 can effectively drive the screw 92 to rotate, and then the screw 92 drives the mounting bracket 6 to adjust through the screw hole 93, so that the mounting bracket 6 adjusts the sound insulation cover 7 to the required height.

[0026] refer to Figure 2 and Figure 3The extension component 10 includes an electric push rod 101, which is fixedly connected to both sides of the sound insulation cover 7. The output end of the electric push rod 101 is fixedly connected to a connecting block 102, and the inner side of the connecting block 102 is fixedly connected to the surface of the telescopic cover 8.

[0027] As a technical optimization solution of the utility model, by setting up the extension component 10, the electric push rod 101 can effectively drive the connecting block 102 to move downward, so that the connecting block 102 drives the telescopic cover 8 on the inner wall of the sound insulation cover 7 to adjust downward, so that the telescopic cover 8 can fit with the top of the frame 1, thereby facilitating the user to adjust the position of the telescopic cover 8.

[0028] refer to Figure 1 Both sides of the front side of the frame 1 are fixedly connected with sliding plates 11, the inner wall of the sliding plate 11 is slidably connected with a limiting block 12, and the inner side of the limiting block 12 is fixedly connected to the surface of the sound insulation cover 7.

[0029] As a technical optimization solution of the utility model, by setting the sliding plate 11 and the limit block 12, the limit block 12 can effectively slide on the inner wall of the sliding plate 11, and the sound insulation cover 7 can be limited by the limit block 12, thereby improving the stability of the sound insulation cover 7 during adjustment.

[0030] refer to Figure 3 and Figure 4 A groove 13 is provided on the surface of the soundproof cover 7 and the telescopic cover 8, and an observation window 14 is fixedly inlaid on the inner wall of the groove 13.

[0031] As a technical optimization solution of the utility model, by providing the groove 13 and the observation window 14, the groove 13 can effectively fix the observation window 14, and the observation window 14 is convenient for the user to observe the inside of the sound insulation cover 7 and the telescopic cover 8, so that the user can understand the welding status of the material.

[0032] refer to Figure 3 and Figure 4 The tops of both sides of the inner wall of the soundproof cover 7 are fixedly connected with lighting strips 15, and the front side of the top of the soundproof cover 7 is fixedly connected with a control button 16, which is electrically connected to the lighting strip 15 through a wire.

[0033] As a technical optimization solution of the utility model, by providing a lighting strip 15 and a control button 16, the control button 16 can effectively turn on the lighting strip 15, and the lighting strip 15 can increase the brightness inside the sound insulation cover 7 and the telescopic cover 8, so that the user can clearly observe the processing status of the material.

[0034] refer to Figure 3 and Figure 4The bottom of the telescopic cover 8 is fixedly connected with a sealing strip 17, which is made of rubber.

[0035] As a technical optimization solution of the utility model, by setting a sealing strip 17, the sealing strip 17 made of rubber material can effectively improve the sealing of the bottom of the sound insulation cover 7, avoiding the noise generated during processing from being transmitted through the gap, thereby improving the noise reduction effect of the telescopic cover 8 and the sound insulation cover 7.

[0036] The working principle and use process of the utility model are as follows: when in use, the user first puts the material into the top of the loading rack 2, and moves the material to the bottom of the welding rack 4 through the loading rack 2. Then, the user starts the servo motor 91 to drive the screw 92 to rotate, and then the screw 92 drives the mounting rack 6 to adjust through the screw hole 93, so that the mounting rack 6 adjusts the sound insulation cover 7 to the required height. Then, the user starts the electric push rod 101 to drive the connecting block 102 to move downward, so that the connecting block 102 drives the telescopic cover 8 to adjust downward, so that the telescopic cover 8 can be closely fitted with the frame 1 through the sealing strip 17, and then starts the welding. The frame 4 processes the material by welding, and then the noise generated by the welding frame 4 during welding can be blocked by the sound insulation cover 7 and the telescopic cover 8, so as to achieve the effect of noise reduction, prevent the excessive noise generated by the welding machine from affecting the workers, and thus improve the welding efficiency of the material. When the user needs to observe the welding condition of the material, the lighting bar 15 is started by the control button 16, and the interior of the sound insulation cover 7 and the telescopic cover 8 can be covered by the lighting bar 15, and then the interior of the sound insulation cover 7 and the telescopic cover 8 can be observed through the observation window 14, so that the user can clearly observe the welding status of the material.

[0037] To sum up: this ultrasonic welding machine with a blanking structure, by providing a sound insulation cover 7, a telescopic cover 8, an adjustment component 9 and an extension component 10, can effectively enable the adjustment component 9 to adjust the sound insulation cover 7 to the desired position through the mounting frame 6, and then drive the telescopic cover 8 to adjust downward through the extension component 10, so that the sound insulation cover 7 and the telescopic cover 8 can cover the welding point of the welding frame 4, thereby solving the problem that although the blanking structure can improve the processing efficiency of the material, the ultrasonic welding machine is not provided with a noise reduction structure, and the ultrasonic welding machine will generate high-decibel noise during use. Continuous noise interference will affect the workers' attention and work state, resulting in reduced work efficiency.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic welding machine with a material discharging structure, comprising a frame (1), a material loading frame (2), a material discharging conveyor belt (3) and a welding frame (4), characterized in that: The loading rack (2) is fixedly mounted on the left side of the top of the frame (1), the unloading conveyor belt (3) is movably mounted on the right side of the top of the frame (1), the welding frame (4) is fixedly connected to the top of the frame (1), a slide groove (5) is provided on the rear side of the inner wall of the frame (1), the inner wall of the slide groove (5) is movably connected to a mounting frame (6), the front side of the mounting frame (6) is fixedly connected to a soundproof cover (7), the soundproof cover (7) is sleeved on the surface of the welding frame (4), the inner wall of the soundproof cover (7) is movably connected to a telescopic cover (8), the top of the inner wall of the slide groove (5) is fixedly connected to an adjustment component (9), and both sides of the soundproof cover (7) are fixedly connected to extension components (10).

2. The ultrasonic welding machine with a blanking structure according to claim 1, characterized in that: The adjustment assembly (9) comprises a servo motor (91), the servo motor (91) being fixedly connected to the top of the inner wall of the slide groove (5), the output end of the servo motor (91) being fixedly connected to a screw rod (92), the rear side of the top of the mounting frame (6) being provided with a screw hole (93), the inner wall of the screw hole (93) being threadedly connected to the surface of the screw rod (92).

3. The ultrasonic welding machine with a blanking structure according to claim 1, characterized in that: The extension assembly (10) comprises an electric push rod (101), the electric push rod (101) being fixedly connected to two sides of the sound insulation cover (7), the output end of the electric push rod (101) being fixedly connected to a connection block (102), the inner side of the connection block (102) being fixedly connected to the surface of the telescopic cover (8).

4. The ultrasonic welding machine with a blanking structure according to claim 1, characterized in that: Both sides of the front side of the frame (1) are fixedly connected with a sliding plate (11), the inner wall of the sliding plate (11) is slidably connected with a limit block (12), and the inner side of the limit block (12) is fixedly connected to the surface of the soundproof cover (7).

5. The ultrasonic welding machine with a blanking structure according to claim 1, characterized in that: The surfaces of the soundproof cover (7) and the telescopic cover (8) are both provided with a groove (13), and the inner wall of the groove (13) is fixedly inlaid with an observation window (14).

6. The ultrasonic welding machine with a blanking structure according to claim 1, characterized in that: The tops of both sides of the inner wall of the soundproof cover (7) are fixedly connected with lighting strips (15), and the front side of the top of the soundproof cover (7) is fixedly connected with a control button (16), and the control button (16) is electrically connected to the lighting strip (15) via a wire.

7. The ultrasonic welding machine with a blanking structure according to claim 1, characterized in that: A sealing strip (17) is fixedly connected to the bottom of the telescopic cover (8), and the sealing strip (17) is made of rubber.

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