Intelligent tube shell rewinder
By adopting the design of clamping seat, robotic arm and gripper in the intelligent tube and shell reversing machine, combined with the cooperation of gears, rack rods and tooth plates, the problem of shell deformation and drop caused by manual transfer is solved, and the problem of tube deformation and drop caused by manual transfer is improved. Pass rate and production efficiency.
Patent Information
- Application Number
- CN202421008355.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing intelligent tube and shell reversing machines are likely to cause deformation or damage to the tube and shell during manual transfer, affecting the pass rate.
An intelligent tube and shell reversing machine is designed, using clamping seats, robotic arms and grab clips to fix and transport tubes and shells, and the stable placement of tubes and shells is achieved through the cooperation of gears, rack rods and tooth plates to avoid Drop and deform.
It greatly improves the pass rate and production efficiency of shell and tube items, ensures the stability of shell and tube during the transmission process and the convenient operation of robotic arm clamping.
Smart Images

Figure CN222290206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tube shell inverting machines, in particular to an intelligent tube shell inverting machine. Background Art
[0002] The intelligent tube shell reversing machine is an automated equipment, which is mainly used to realize efficient and accurate reversing operation of tube shell materials. It integrates advanced sensors, control systems and actuators, and can automatically complete the actions of grabbing, transporting, positioning and placing tube shells. The intelligent tube shell reversing machine is widely used in production lines in the electronics, chemical, pharmaceutical and other industries, helping enterprises to realize production automation and intelligence, and improve production efficiency and product quality. At the same time, the equipment also reduces manual operation, reduces labor costs, and creates more economic benefits for enterprises. The intelligent tube shell reversing machine is an efficient, accurate, safe and flexible automated equipment, which is of great significance to improving the production efficiency and reducing costs of enterprises.
[0003] In the prior art intelligent tube and shell flipping machine, when taking tube and shell items, the manual transfer process will cause adverse consequences such as deformation and theft to the tube and shell, so the tube and shell are moved by a robot, which greatly improves the pass rate; therefore, it does not meet the existing needs, and we propose an intelligent tube and shell flipping machine. Utility Model Content
[0004] The utility model provides an intelligent tube and shell reel-turning machine, which has the beneficial effect of improving the qualified rate of the processing line and improving the efficiency, and solves the problem that in the prior art intelligent tube and shell reel-turning machine mentioned in the above background technology, when taking tube and shell items, the manual transfer process may cause adverse consequences such as deformation and theft to the tube and shell, so the tube and shell are moved by a robot, which greatly improves the qualified rate.
[0005] The utility model provides the following technical solutions: an intelligent tube shell inverting machine, comprising a fixing plate and a tube shell body, the fixing plate contacts the ground, a support rod is fixedly installed above the fixing plate, a guard plate is fixedly installed on the side of the support rod, a mounting plate is installed on the side of the guard plate through a fixing bolt, a motor is fixedly installed on the side of the mounting plate, a conveyor belt is installed on the side of the guard plate, the tube shell body is placed above the conveyor belt, the tube shell body is placed in the middle of a placement plate, a bottom plate is clamped and connected below the placement plate, and the bottom plate is fixedly installed above the conveyor belt.
[0006] As an optional solution for the intelligent tube shell flipping machine described in the utility model, a mounting frame is provided on the side of the support rod, a fixing rod is fixedly connected to the side of the mounting frame, a clamping seat is clamped on the side of the fixing rod, a mechanical arm is rotatably installed above the clamping seat, and a grabbing clamp is installed on the end of the mechanical arm.
[0007] As an optional solution of the intelligent tube shell flipping machine described in the utility model, a material discharge box is placed on the side of the mounting frame, the material discharge box is in contact with the ground, and a collection box is placed on the side of the conveyor belt, the collection box is in contact with the ground.
[0008] As an optional solution for an intelligent tube shell flipping machine described in the utility model, wherein: a mounting groove is opened in the middle of the bottom plate, a sleeve is opened on the side of the bottom plate, a tooth plate is fixedly installed on the side of the sleeve, a rack rod is inserted in the middle of the sleeve, a gear is meshed between the side of the rack rod and the side of the tooth plate, and a rotating shaft is rotatably connected in the middle of the gear.
[0009] As an optional solution for an intelligent tube shell flipping machine described in the utility model, the rack rod is configured as an F-shaped rod, a first clamping block is fixedly installed above the rack rod, the sleeve is configured as an L-shaped sleeve, a second clamping block is fixedly connected to the side of the sleeve, and a limiting block is installed on the side of the rack rod.
[0010] As an optional solution for an intelligent tube shell flipping machine described in the utility model, wherein: a mounting block is installed in the middle of the mounting groove, a limiting groove is provided on the side of the mounting block, a clamping groove is provided on both sides of the mounting block, the clamping groove is clamped and connected with the limiting block, and sliding grooves are provided on both sides of the mounting block.
[0011] As an optional solution for an intelligent tube shell flipping machine described in the utility model, wherein: a sliding rod is slidably connected to the middle of the slide groove, a locking groove is connected to the end of the slide groove, a blocking block is slidably connected between the slide groove and the connecting part of the locking groove, the sliding rod is in contact with the blocking block, and the locking groove is respectively locked with the first blocking block and the second blocking block.
[0012] As an optional solution for an intelligent tube shell flipping machine described in the utility model, wherein: a placement rod is inserted into the side of the mounting block, two placement rods are provided, a limiting rod is inserted into the side of the placement rod, the placement plate is placed above the placement rod, a placement groove is opened in the middle of the placement plate, and the specification of the placement groove is consistent with the specification of the tube shell body.
[0013] The utility model has the following beneficial effects:
[0014] 1. The intelligent tube and shell inverting machine, through the arrangement of the clamping seat, the mechanical arm and the gripper, can avoid touching the tube and shell items as much as possible when loading and unloading the tube and shell items by fixing the mechanical arm gripper, thereby reducing the risk of deformation or theft of the tube and shell items during the picking process, greatly improving the qualified rate of the tube and shell items, and through the coordinated arrangement of the bottom plate and the placement plate, it is possible to avoid the occurrence of items falling during the conveying process of the tube and shell body, and through the coordination of the mechanical arm gripper, the conveyor belt and the bottom plate, the working efficiency of the assembly line is greatly improved.
[0015] 2. The intelligent tube shell inverting machine, through the meshing cooperation between the gear, rack rod and tooth plate, can limit the placement plate on the bottom plate through the cooperation between the gear, rack rod and tooth plate when the tube shell body is placed in the placement groove. By opening the placement groove, the tube shell body is placed in the placement groove more stably, and the tube shell body is avoided as much as possible from rolling during the transportation process, which improves the stability of the tube shell body during the transportation process. Through the stable transportation of the tube shell body, it is more convenient when the robot arm grabs and grabs it, which greatly improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0017] Figure 2 It is a three-dimensional side view structural schematic diagram of the utility model.
[0018] Figure 3 It is a schematic diagram of the overall structure of the tube shell of the utility model.
[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the bottom plate of the utility model.
[0020] Figure 5 It is a schematic diagram of the partial structure of the bottom plate of the utility model in cross section.
[0021] In the figure: 110, fixing plate; 120, support rod; 130, motor; 140, mounting plate; 150, fixing bolt; 160, guard plate; 170, conveyor belt; 180, unloading box; 190, collection box; 200, clamping seat; 210, mechanical arm; 220, gripper; 230, mounting frame; 240, fixing rod; 250, bottom plate; 260, placement plate; 270, tube shell body; 2 80, tooth plate; 290, rotating shaft; 300, gear; 310, rack rod; 320, limit block; 330, first clamping block; 340, second clamping block; 350, placement slot; 360, placement rod; 370, limit rod; 380, mounting block; 390, slide slot; 400, slide rod; 410, block; 420, engaging slot; 430, limit slot; 440, mounting slot; 450, sleeve. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1: This embodiment aims to promote the solution of the problem that in the prior art intelligent tube shell reversing machine, when taking tube shells, the manual transfer process will cause deformation, theft and other adverse consequences to the tube shells, so the tube shells are moved by a robot, which greatly improves the pass rate. Please refer to Figure 1-Figure 5 A smart tube shell inverting machine comprises a fixing plate 110 and a tube shell body 270, the fixing plate 110 contacts the ground, a support rod 120 is fixedly installed above the fixing plate 110, a guard plate 160 is fixedly installed on the side of the support rod 120, a mounting plate 140 is installed on the side of the guard plate 160 through a fixing bolt 150, a motor 130 is fixedly installed on the side of the mounting plate 140, a conveyor belt 170 is installed on the side of the guard plate 160, a tube shell body 270 is placed above the conveyor belt 170, the tube shell body 270 is placed in the middle of a placing plate 260, a bottom plate 250 is snap-connected below the placing plate 260, and the bottom plate 250 is fixedly installed above the conveyor belt 170.
[0024] A mounting frame 230 is provided on the side of the support rod 120, and a fixing rod 240 is fixedly connected to the side of the mounting frame 230. A clamping seat 200 is clamped on the side of the fixing rod 240, and a mechanical arm 210 is rotatably installed above the clamping seat 200. A grabbing clamp 220 is installed on the end of the mechanical arm 210. A discharge box 180 is placed on the side of the mounting frame 230, and the discharge box 180 is in contact with the ground. A collecting box 190 is placed on the side of the conveyor belt 170, and the collecting box 190 is in contact with the ground.
[0025] When the tube shell body 270 needs to be unloaded, the staff first places the placement plate 260 and the tube shell body 270 together on the bottom plate 250. When the placement plate 260 contacts the mounting block 380 in the middle of the bottom plate 250, the rack rod 310 will rotate downward by meshing with the gear 300, and then the gear 300 will rotate on the tooth plate 280 until the first clamping block 330 and the second clamping block 340 are both engaged with the engaging groove 420, forming a limit for the placement plate 260, thereby ensuring the stability of the tube shell body 270 during the transmission process as much as possible.
[0026] In this embodiment: by setting the clamping seat 200, the mechanical arm 210 and the gripper 220, when loading and unloading the tube and shell items, the mechanical arm 210 and the gripper 220 can be fixedly set to avoid touching the tube and shell items as much as possible when taking the tube and shell items, thereby reducing the risk of deformation or theft of the tube and shell items during the taking process, and greatly improving the qualified rate of the tube and shell items. By the coordinated setting of the bottom plate 250 and the placement plate 260, the tube and shell body 270 can be prevented from falling as much as possible during the conveyance process. By the coordination of the gripper 220 of the mechanical arm 210, the conveyor belt 170 and the bottom plate 250, the working efficiency of the assembly line is greatly improved.
[0027] Embodiment 2: This embodiment is intended to promote the solution of the problem that in an intelligent tube shell inverting machine of the prior art, when tube shell objects are loaded and unloaded, since the conveyor belt 170 is used to transport them, if the tube shell objects are not clamped during the transmission process, it is very likely that the objects will fall during the transmission process, which will greatly affect the production efficiency. This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1-Figure 5 A mounting groove 440 is provided in the middle of the bottom plate 250, a sleeve 450 is provided on the side of the bottom plate 250, a toothed plate 280 is fixedly installed on the side of the sleeve 450, a rack rod 310 is inserted in the middle of the sleeve 450, a gear 300 is meshed between the side of the rack rod 310 and the side of the toothed plate 280, and a rotating shaft 290 is rotatably connected in the middle of the gear 300.
[0028] The rack rod 310 is configured as an F-shaped rod, a first clamping block 330 is fixedly installed on the top of the rack rod 310, the sleeve 450 is configured as an L-shaped sleeve, a second clamping block 340 is fixedly connected to the side of the sleeve 450, a limiting block 320 is installed on the side of the rack rod 310, a mounting block 380 is installed in the middle of the mounting groove 440, a limiting groove 430 is provided on the side of the mounting block 380, engaging grooves 420 are provided on both sides of the mounting block 380, the engaging grooves 420 are engaged with the limiting block 320, and sliding grooves 390 are provided on both sides of the mounting block 380.
[0029] A sliding rod 400 is slidably connected to the middle of the sliding groove 390, and a locking groove 420 is connected to the end of the sliding groove 390. A blocking block 410 is slidably connected to the connecting part of the sliding groove 390 and the locking groove 420. The sliding rod 400 is in contact with the blocking block 410, and the locking groove 420 is respectively engaged with the first clamping block 330 and the second clamping block 340. A placing rod 360 is inserted into the side of the mounting block 380. Two placing rods 360 are provided. A limiting rod 370 is inserted into the side of the placing rod 360. A placing plate 260 is placed above the placing rod 360. A placing groove 350 is opened in the middle of the placing plate 260. The specifications of the placing groove 350 are consistent with those of the tube shell body 270.
[0030] When the placement plate 260 needs to be taken out, the gripper 220 of the robot arm 210 is first set so that the robot arm 210 pushes the side of the bottom plate 250 first. Due to the setting of the limiting rod 370 on the side of the placement rod 360, the limiting rod 370 will push the slide bar 400 to move in the slide groove 390, and the slide bar 400 will push the blocking block 410 to move when moving. When the blocking block 410 moves, the first block 330 and the second block 340 will be pushed out due to the pushing out of the blocking block 410, and the placement plate 260 can be taken out at this time.
[0031] In the present embodiment: through the meshing cooperation among the gear 300, the rack rod 310 and the tooth plate 280, when the tube shell body 270 is placed in the placement groove 350, the bottom plate 250 can limit the placement plate 260 through the cooperation among the gear 300, the rack rod 310 and the tooth plate 280. By opening the placement groove 350, the tube shell body 270 is placed in the placement groove 350 more stably, and the tube shell body 270 is avoided from rolling during the transportation process as much as possible, which improves the stability of the tube shell body 270 during the transportation process. Through the stable transportation of the tube shell body 270, it is more convenient for the robot arm 210 to grasp the clamp 220 for picking up, thereby greatly improving the work efficiency.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An intelligent tube shell reversing machine, comprising a fixing plate (110) and a tube shell body (270), characterized in that: The fixing plate (110) is in contact with the ground, a support rod (120) is fixedly installed above the fixing plate (110), a guard plate (160) is fixedly installed on the side of the support rod (120), a mounting plate (140) is installed on the side of the guard plate (160) through a fixing bolt (150), a motor (130) is fixedly installed on the side of the mounting plate (140), a conveyor belt (170) is installed on the side of the guard plate (160), the tube shell body (270) is placed above the conveyor belt (170), the tube shell body (270) is placed in the middle of the placement plate (260), a bottom plate (250) is snap-connected below the placement plate (260), and the bottom plate (250) is fixedly installed above the conveyor belt (170).
2. The intelligent tube shell reversing machine according to claim 1, characterized in that: A mounting frame (230) is provided on the side of the support rod (120), a fixing rod (240) is fixedly connected to the side of the mounting frame (230), a clamping seat (200) is clamped on the side of the fixing rod (240), a mechanical arm (210) is rotatably mounted above the clamping seat (200), and a grabbing clamp (220) is mounted on the end of the mechanical arm (210).
3. The intelligent tube shell reversing machine according to claim 2, characterized in that: A material discharge box (180) is placed on the side of the mounting frame (230), and the material discharge box (180) is in contact with the ground. A collection box (190) is placed on the side of the conveyor belt (170), and the collection box (190) is in contact with the ground.
4. The intelligent tube shell reversing machine according to claim 1, characterized in that: The bottom plate (250) is provided with a mounting groove (440) in the middle, the bottom plate (250) is provided with a sleeve (450) on the side, a toothed plate (280) is fixedly mounted on the side of the sleeve (450), a rack rod (310) is inserted in the middle of the sleeve (450), a gear (300) is meshed between the side of the rack rod (310) and the side of the geared plate (280), and a rotating shaft (290) is rotatably connected in the middle of the gear (300).
5. The intelligent tube shell reversing machine according to claim 4, characterized in that: The rack rod (310) is configured as an F-shaped rod, a first clamping block (330) is fixedly installed on the top of the rack rod (310), the sleeve (450) is configured as an L-shaped sleeve, a second clamping block (340) is fixedly connected to the side of the sleeve (450), and a limiting block (320) is installed on the side of the rack rod (310).
6. The intelligent tube shell reversing machine according to claim 5, characterized in that: A mounting block (380) is installed in the middle of the mounting groove (440), a limiting groove (430) is provided on the side of the mounting block (380), engaging grooves (420) are provided on both sides of the mounting block (380), the engaging grooves (420) are engaged with the limiting block (320), and sliding grooves (390) are provided on both sides of the mounting block (380).
7. The intelligent tube shell reversing machine according to claim 6, characterized in that: The middle part of the slide groove (390) is slidably connected with a slide rod (400), the end of the slide groove (390) is connected with a snap-fit groove (420), the connecting part of the slide groove (390) and the snap-fit groove (420) is slidably connected with a blocking block (410), the slide rod (400) is in contact and connected with the blocking block (410), and the snap-fit groove (420) is snap-fitted and connected with the first blocking block (330) and the second blocking block (340) respectively.
8. The intelligent tube shell reversing machine according to claim 6, characterized in that: A placement rod (360) is inserted into the side of the mounting block (380), and two placement rods (360) are provided. A limiting rod (370) is inserted into the side of the placement rod (360), and the placement plate (260) is placed above the placement rod (360). A placement groove (350) is provided in the middle of the placement plate (260), and the specifications of the placement groove (350) are consistent with those of the tube shell body (270).
