Rail transit overhaul machine convenient to maintain

Through the design of the L-frame and the chute, the problem of difficulty in disassembly and maintenance of the detection probe is solved, and the convenient disassembly and maintenance of the detection unit is realized, the risk of ground damage is reduced, and the maintenance efficiency and safety of the equipment is improved. .

CN222291715UActive Publication Date: 2025-01-03ZHEJIANG INST OF COMM
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Patent Information

Application Number
CN202421284446.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-01-03
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In existing rail transit maintenance machines, the detection probe is difficult to disassemble and maintain due to design reasons, and there is a risk of damage to the detection end touching the ground.

Method used

The design of the L-shaped frame and the chute is adopted to switch the detection unit in the detection state and maintenance state, and can move away from the track beam, which is easy to disassemble and replace, and reduces the risk of ground damage on the detection end.

Benefits of technology

It realizes convenient disassembly and maintenance of the detection unit, reduces the risk of damage to the detection end, and improves the maintenance efficiency and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of track maintenance equipment. The rail transit overhaul machine convenient to maintain comprises a walking unit; the mounting base is fixed to the walking unit, sliding grooves are formed in the two opposite side walls of the mounting base respectively, each sliding groove comprises a first groove section and a second groove section, each first groove section is located above the corresponding second groove section, and each first groove section is communicated with the corresponding second groove section through an inclined groove section; the connecting piece comprises a plate frame which slides on the side wall of the mounting seat in a limiting manner, an L-shaped frame is arranged on the plate frame in a penetrating manner, a detection unit is connected to the horizontal end of the L-shaped frame, and the vertical end of the L-shaped frame is in sliding fit with the sliding groove, so that the detection unit is switched between a detection state and a maintenance state. According to the utility model, the L-shaped frame is matched with the sliding chute, so that the detection unit is switched between a detection state and a maintenance state, and the detection unit moves and leaves the track beam in the maintenance state, thereby facilitating the disassembly, replacement and maintenance of the detection unit.
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Description

Technical Field

[0001] The utility model belongs to the technical field of track maintenance equipment, and in particular relates to a track transportation maintenance machine which is easy to maintain. Background Art

[0002] In order to ensure the safe operation of rail vehicles, the track beams need to be inspected and maintained regularly. The conventional inspection method is that the maintenance personnel drive the inspection vehicle to move on the track beams, and a detection probe is fixed on the inspection vehicle. As the inspection vehicle moves, the detection probe performs flaw detection on the track beams.

[0003] After the detection probe has been used for a period of time, it is necessary to replace the detection probe or adjust its parameters. Therefore, the detection probe needs to be removed from the maintenance vehicle. However, in order to effectively detect the track beam, the distance between the detection end of the detection probe and the track beam is small, which makes it difficult to remove and maintain the detection probe. In addition, when the rail vehicle leaves the track beam, there is a risk that the detection probe will touch the ground and be damaged.

[0004] Therefore, a rail transit maintenance machine that is easy to maintain is provided to solve the above-mentioned problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model proposes a rail transit maintenance machine that is easy to maintain. The detection unit can be switched between a detection state and a maintenance state through the cooperation of an L-shaped frame and a slide slot. In the maintenance state, the detection unit moves and leaves the track beam, which facilitates the disassembly, replacement and maintenance of the detection unit.

[0006] To achieve the above purpose, the utility model provides a rail transit maintenance machine that is easy to maintain, comprising:

[0007] Travel unit;

[0008] A mounting seat, fixed on the walking unit, wherein two opposite side walls of the mounting seat are respectively provided with slide grooves, wherein the slide grooves include a first groove section and a second groove section, wherein the first groove section is located above the second groove section, and the first groove section is connected with the second groove section through an inclined groove section;

[0009] A connecting member, comprising a plate frame that slides with the side wall of the mounting seat, an L-shaped frame is passed through the plate frame, a detection unit is connected to the horizontal end of the L-shaped frame, and a vertical end of the L-shaped frame is slidably matched with the slide groove, so that the detection unit can switch between a detection state and a maintenance state;

[0010] Wherein, in the detection state, the vertical end of the L-shaped frame is located in the first slot section, and the detection unit is arranged perpendicularly to the walking direction of the walking unit; in the maintenance state, the vertical end of the L-shaped frame is located in the second slot section, and the detection unit is arranged horizontally to the walking direction of the walking unit.

[0011] Furthermore, it also includes a third slot section, which is arranged on a side of the first slot section away from the second slot section, the third slot section and the second slot section are located at the same height, and the third slot section is connected to the first slot section through another inclined slot section;

[0012] The vertical end of the L-shaped frame is located in the third slot section, and the detection unit is in a storage state.

[0013] Furthermore, it also includes a storage box with a bottom opening, which is fixed on the side wall of the mounting seat and is located on a side of the third slot section away from the first slot section. In the storage state, the detection unit is located in the storage box.

[0014] Furthermore, a pair of slide rails arranged up and down are fixed to the side walls of the mounting seat, the plate frame includes a movable plate, the L-shaped frame is passed through and rotated on the movable plate, two pairs of limit plates are fixed to one side of the movable plate close to the slide rails, the slide rail is located between a pair of the limit plates, and the movable plate is limitedly and slidably connected to the slide rails through the limit plates.

[0015] Furthermore, it also includes a fixing piece which is detachably connected to the plate frame so that the plate frame can be switched between a fixed state and a sliding state.

[0016] Furthermore, the fixing member includes a latch, and a plurality of insertion holes are provided on the upper slide rail. The end of the latch passes through one of the insertion holes and extends into the limiting plate located above, so that the movable plate is fixed to the slide rail.

[0017] Further, the L-shaped frame includes: a first rod body, which passes through the plate frame, an extension plate is fixed to one end of the first rod body, a sliding column is fixed to one end of the extension plate away from the first rod body, and the sliding column is slidably matched with the sliding groove;

[0018] The extension rod is fixed at the other end of the first rod body, the extension plate is in the opposite direction to the extension rod, and the detection unit is fixed at the end of the extension rod.

[0019] Further, the detection unit includes: a mounting base fixed on the L-shaped frame;

[0020] A camera, detachably connected to the mounting base;

[0021] The ultrasonic flaw detector is detachably connected to the mounting base.

[0022] Furthermore, the traveling unit is a rail vehicle base, and the rail vehicle base is configured to move forward or backward along the track beam.

[0023] Furthermore, it also includes two seat groups, which are fixed on the mounting base and arranged back to back, and the seat group includes two seats, one of which is provided with a controller in front of it, and the other is provided with a platform in front of it, wherein the two controllers are configured to control the forward or reverse movement of the rail vehicle base, and the platform is configured to support the display.

[0024] Compared with the prior art, the utility model has the following advantages and technical effects:

[0025] The detection unit can be switched between the detection state and the maintenance state by cooperating with the L-shaped frame and the slide slot. In the maintenance state, the detection unit moves and leaves the track beam, which facilitates the disassembly, replacement and maintenance of the detection unit. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0027] Figure 1 It is a three-dimensional picture of the maintenance unit in the detection state;

[0028] Figure 2 for Figure 1 A front view of

[0029] Figure 3 A three-dimensional diagram of the maintenance unit in a maintenance state;

[0030] Figure 4 A three-dimensional diagram of the maintenance unit in the storage state;

[0031] Figure 5 This is an exploded view of the connector;

[0032] Among them, 1-walking unit, 2-mounting seat, 3-slide groove, 301-first groove section, 302-second groove section, 303-inclined groove section, 304-third groove section, 4-plate frame, 401-moving plate, 402-limiting plate, 5-L-shaped frame, 501-first rod body, 502-extension plate, 503-extension rod, 504-slide column, 6-storage box, 7-slide rail, 8-latch, 9-jack, 10-mounting base, 11-camera, 12-ultrasonic flaw detector, 13-seat, 14-controller, 15-platform. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0035] Reference Figure 1-Figure 5 The utility model provides a rail transit inspection machine that is easy to maintain, including: a walking unit 1. The walking unit 1 is used to walk on the track beam, and supports the mounting seat 2 so that the mounting seat 2 drives the detection unit to walk on the track beam.

[0036] The mounting seat 2 is fixed on the walking unit 1, and slide grooves 3 are respectively provided on the two opposite side walls of the mounting seat 2, and the slide grooves 3 include a first groove section 301 and a second groove section 302, the first groove section 301 is located above the second groove section 302, and the first groove section 301 is connected to the second groove section 302 through an inclined groove section 303; the connecting member includes a plate frame 4 that slides with the side wall of the mounting seat 2, an L-shaped frame 5 is passed through the plate frame 4, a detection unit is connected to the horizontal end of the L-shaped frame 5, and the vertical end of the L-shaped frame 5 is slidably matched with the slide groove 3, so that the detection unit can switch between a detection state and a maintenance state; wherein, in the detection state, the vertical end of the L-shaped frame 5 is located in the first groove section 301, and the detection unit is vertically arranged with the walking direction of the walking unit 1, and in the maintenance state, the vertical end of the L-shaped frame 5 is located in the second groove section 302, and the detection unit is horizontally arranged with the walking direction of the walking unit 1.

[0037] Specifically, since the first slot section 301 and the second slot section 302 are located at different heights, when the driving plate frame 4 moves relative to the mounting seat 2, the plate frame 4 drives the L-shaped frame 5 to move, so that the vertical end of the L-shaped frame 5 moves in the slide slot 3. When the vertical end of the L-shaped frame 5 is in the first slot section 301, the state is the detection state, and the detection end of the detection unit is close to the track beam, and the track beam is detected during the movement of the walking unit 1. When the vertical end of the L-shaped frame 5 is in the second slot section 302, the state is the maintenance state, and the detection end of the detection unit is far away from the track beam, which is convenient for disassembly and maintenance of the detection end on the detection unit. At the same time, after the walking unit 1 leaves the track beam, in the maintenance state, the detection end on the detection unit is far away from the ground, reducing the risk of the detection end touching the ground and being damaged.

[0038] A pair of connecting members are provided and are respectively located on both sides of the mounting seat 2 to ensure that two detection units can perform synchronous flaw detection on the two track beams.

[0039] For further optimization, refer to Figure 4 , Figure 5 , and also includes a third slot section 304, which is arranged on a side of the first slot section 301 away from the second slot section 302, the third slot section 304 and the second slot section 302 are located at the same height, and the third slot section 304 is connected to the first slot section 301 through another inclined slot section 303; the vertical end of the L-shaped frame 5 is located in the third slot section 304, and the detection unit is in a storage state.

[0040] Specifically, when the vertical end of the L-shaped frame 5 is located in the third slot section 304, the detection unit is away from the ground and can be stored to protect the detection unit.

[0041] For further optimization, refer to Figure 4 , Figure 5 , and also includes a storage box 6 with a bottom opening, which is fixed on the side wall of the mounting base 2 and is located on a side of the third slot section 304 away from the first slot section 301. In the storage state, the detection unit is located in the storage box 6.

[0042] Specifically, the storage box 6 is fixed on the side wall of the mounting base 2. When the vertical end of the L-shaped frame 5 moves from the first slot section 301 to the third slot section 304, the detection unit rotates and enters the storage box 6 through the bottom opening of the storage box 6 for storage.

[0043] For further optimization, refer to Figure 5 A pair of upper and lower slide rails 7 are fixed to the side walls of the mounting seat 2, the plate frame 4 includes a movable plate 401, the L-shaped frame 5 is passed through and rotated on the movable plate 401, two pairs of limit plates 402 are fixed on the side of the movable plate 401 close to the slide rail 7, the slide rail 7 is located between the pair of limit plates 402, and the movable plate 401 is limitedly slidably connected with the slide rail 7 through the limit plates 402.

[0044] Among them, the two pairs of limit plates 402 correspond to the two slide rails 7 respectively, and each pair of limit plates 402 has two limit plates 402. The two limit plates 402 cooperate with the slide rails 7 so that the movable plate 401 can only move along the extension direction of the slide rails 7 to drive the L-shaped frame 5 to move in the slide groove 3.

[0045] Furthermore, a limiting groove may be provided on the slide rail 7 , and a protrusion matching the limiting groove may be fixed on the limiting plate 402 , so as to achieve a limiting connection between the slide rail 7 and the limiting plate 402 .

[0046] For further optimization, refer to Figure 5 , and also includes a fixing member that is detachably connected to the plate frame 4 so that the plate frame 4 can be switched between a fixed state and a sliding state.

[0047] For further optimization, refer to Figure 5The fixing member includes a latch 8, and a plurality of insertion holes 9 are provided on the upper slide rail 7. The end of the latch 8 passes through one of the insertion holes 9 and extends into the upper limiting plate 402 to fix the movable plate 401 to the slide rail 7.

[0048] Specifically, when in the detection state, maintenance state, and storage state, in order to ensure that the movable plate 401 is fixed relative to the mounting base 2 in the above states, a socket 9 is opened on the slide rail 7 corresponding to the first slot section 301, the second slot section 302, and the third slot section 304, and at the same time, a through hole is opened in the upper limit plate 402, and the pin 8 extends into the socket 9 through the through hole, thereby fixing the movable plate 401 relative to the slide rail 7.

[0049] For further optimization, refer to Figure 5 The L-shaped frame 5 includes: a first rod body 501, which passes through the plate frame 4, an extension plate 502 is fixed to one end of the first rod body 501, and a sliding column 504 is fixed to the end of the extension plate 502 away from the first rod body 501, and the sliding column 504 is slidably matched with the slide groove 3; an extension rod 503 is fixed to the other end of the first rod body 501, the extension plate 502 and the extension rod 503 are in opposite directions, and the detection unit is fixed at the end of the extension rod 503.

[0050] Specifically, when the slide post 504 moves in the slide slot 3, under the structural restriction of the slide slot 3, the first rod body 501 rotates and drives the extension rod 503 to rotate, and the rotation of the extension rod 503 drives the detection unit to rotate to change the relative position of the detection unit and the mounting base 2.

[0051] For further optimization, refer to Figure 2 , Figure 3 The detection unit includes: a mounting base 10 fixed on the L-shaped frame 5; a camera 11 detachably connected to the mounting base 10; and an ultrasonic flaw detector 12 detachably connected to the mounting base 10.

[0052] Specifically, the mounting base 10 may be a plate structure, and the camera 11 and the ultrasonic flaw detector 12 may be fixed to the mounting base 10 by bolts. The existing camera 11 and the ultrasonic flaw detector 12 are usually fixed to the end surface of the plate body close to the track beam by bolts. When disassembling, since the bolts are located at the bottom of the plate body, it is not easy to disassemble. However, the mounting base 10 is mounted on the rotatable extension rod 503. When disassembling, only the extension rod 503 needs to be rotated to expose the bottom of the plate body, so that the camera 11 and the ultrasonic flaw detector 12 can be easily disassembled.

[0053] For further optimization, refer to Figure 1 The traveling unit 1 is a rail vehicle base, and the rail vehicle base is configured to move forward or backward along the rail beam.

[0054] Specifically, the rail vehicle base includes a bottom frame and a driving motor connected to the bottom frame. Front and rear wheels are arranged on the bottom frame. The driving motor is used to drive the wheels to rotate. The bottom frame is used to support the mounting seat 2 and the inspector.

[0055] A further optimized solution also includes two seat groups fixed on the mounting base 2 and arranged back to back, the seat group includes two seats 13, a controller 14 is arranged in front of one seat 13, and a platform 15 is arranged in front of the other seat 13, wherein the two controllers 14 are configured to control the forward or reverse movement of the rail vehicle base, and the platform 15 is configured to support the display.

[0056] Specifically, during actual inspection, two operators inspect and process the track beam, one of whom is the driver, who controls the movement of the rail vehicle through the controller 14, and the other is the inspector, who connects the display to the inspection unit and places the display on the platform 15.

[0057] During the actual inspection, the driver is located on the seat 13 in the direction of travel of the rail vehicle, and the inspector is located on the seat 13 away from the direction of travel of the rail vehicle, and the driver and the inspector are staggered to facilitate the two to observe the road conditions in front and behind.

[0058] Among them, two controllers 14 are provided, one controller 14 is used to control the forward movement of the rail vehicle base, and the other controller 14 is used to control the reverse movement of the rail vehicle base. Therefore, when the direction of travel of the rail vehicle changes, the driver can switch positions with the inspection personnel so that the driver always faces the direction of travel of the rail vehicle.

[0059] The above are only preferred specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A rail transit maintenance machine that is easy to maintain, characterized in that: include: Travel unit (1); A mounting seat (2) is fixed on the walking unit (1), and two opposite side walls of the mounting seat (2) are respectively provided with slide grooves (3), wherein the slide grooves (3) include a first groove section (301) and a second groove section (302), wherein the first groove section (301) is located above the second groove section (302), and the first groove section (301) is connected to the second groove section (302) via an inclined groove section (303); The connecting member comprises a plate frame (4) which is limitedly slidable with the side wall of the mounting seat (2), an L-shaped frame (5) is provided on the plate frame (4), a detection unit is connected to the horizontal end of the L-shaped frame (5), and a vertical end of the L-shaped frame (5) is slidably matched with the slide groove (3) so that the detection unit can be switched between a detection state and a maintenance state; Wherein, in the detection state, the vertical end of the L-shaped frame (5) is located in the first slot section (301), and the detection unit is arranged perpendicularly to the walking direction of the walking unit (1); in the maintenance state, the vertical end of the L-shaped frame (5) is located in the second slot section (302), and the detection unit is arranged horizontally to the walking direction of the walking unit (1).

2. The rail transit maintenance machine that is easy to maintain according to claim 1 is characterized in that: It also comprises a third slot section (304), which is arranged on a side of the first slot section (301) away from the second slot section (302), the third slot section (304) and the second slot section (302) are located at the same height, and the third slot section (304) is connected to the first slot section (301) through another inclined slot section (303); The vertical end of the L-shaped frame (5) is located in the third slot section (304), and the detection unit is in a storage state.

3. The rail transit maintenance machine that is easy to maintain according to claim 2 is characterized in that: It also comprises a storage box (6) with a bottom opening, which is fixed on the side wall of the mounting base (2) and is located on a side of the third slot section (304) away from the first slot section (301). In the storage state, the detection unit is located in the storage box (6).

4. The rail transit maintenance machine that is easy to maintain according to claim 1 is characterized in that: A pair of upper and lower slide rails (7) are fixed to the side walls of the mounting seat (2); the plate frame (4) comprises a movable plate (401); the L-shaped frame (5) is arranged to rotate on the movable plate (401); two pairs of limit plates (402) are fixed on one side of the movable plate (401) close to the slide rail (7); the slide rail (7) is located between the pair of limit plates (402); and the movable plate (401) is connected to the slide rail (7) in a limited sliding manner via the limit plates (402).

5. The rail transit maintenance machine that is easy to maintain according to claim 4 is characterized in that: It also comprises a fixing member which is detachably connected to the plate frame (4) so ​​that the plate frame (4) can be switched between a fixed state and a sliding state.

6. The rail transit maintenance machine that is easy to maintain according to claim 5 is characterized in that: The fixing member comprises a latch (8), and a plurality of insertion holes (9) are provided on the upper slide rail (7). The end of the latch (8) passes through one of the insertion holes (9) and extends into the upper limiting plate (402), so that the movable plate (401) is fixed to the slide rail (7).

7. The rail transit maintenance machine that is easy to maintain according to claim 1 is characterized in that: The L-shaped frame (5) comprises: a first rod (501) passing through the plate frame (4); an extension plate (502) is fixed to one end of the first rod (501); a sliding column (504) is fixed to one end of the extension plate (502) away from the first rod (501); and the sliding column (504) is slidably matched with the sliding groove (3); The extension rod (503) is fixed to the other end of the first rod body (501), the extension plate (502) is in the opposite direction to the extension rod (503), and the detection unit is fixed to the end of the extension rod (503).

8. The rail transit maintenance machine that is easy to maintain according to claim 1 is characterized in that: The detection unit comprises: a mounting base (10) fixed on the L-shaped frame (5); A camera (11) detachably connected to the mounting base (10); An ultrasonic flaw detector (12) is detachably connected to the mounting base (10).

9. The rail transit maintenance machine that is easy to maintain according to claim 1 is characterized in that: The walking unit (1) is a rail vehicle base, and the rail vehicle base is configured to move forward or backward along the track beam.

10. The rail transit maintenance machine that is easy to maintain according to claim 9 is characterized in that: It also includes two seat groups, which are fixed on the mounting seat (2) and arranged back to back, and the seat group includes two seats (13), wherein a controller (14) is arranged in front of one seat (13), and a platform (15) is arranged in front of the other seat (13), wherein the two controllers (14) are configured to control the forward or reverse movement of the rail vehicle base, and the platform (15) is configured to support a display.