Non-woven fabric web former
By using electric rollers and mobile seats to drive pulleys in nonwoven fabric lamination machines, and combining with deviation correction sensors to achieve real-time deviation correction of the screen curtain, the problem of untimely and inconvenient correction caused by manual adjustment in the prior art is solved, and the problem of untimely and inconvenient correction caused by manual adjustment in the prior art is improved. Operating efficiency and equipment stability.
Patent Information
- Application Number
- CN202421002828.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing nonwoven laminated machines require manual adjustment of the limit pulley, which leads to untimely, inconvenient and inaccurate deviation correction, which increases the burden on operators.
The first pulley is driven by an electric roller and a moving seat, combined with a deviation correction sensor to achieve real-time deviation correction of the net curtain, quickly and accurately adjust the pulley position through the electric cylinder, improve the deviation correction effect, and pass through the lower column and the second pulley, the connecting plate, and the flow guide. , mounting plate, guide rod, guide cylinder and wipe ring, improve system stability and maintenance convenience.
It realizes timely and accurate correction of the position of the net curtain, reduces manpower operation, improves production efficiency and equipment stability, and facilitates maintenance and maintenance.
Smart Images

Figure CN222294376U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nonwoven fabric production, in particular to a nonwoven fabric web-forming machine. Background Art
[0002] It is a new type of fiber product with soft, breathable and planar structure formed directly from polymer chips, short fibers or filaments through various fiber web forming methods and consolidation technologies. Non-woven fabrics need to be processed and manufactured through a web-forming machine.
[0003] The existing application number is: 202021953595.X, which is a web-forming machine for meltblown nonwoven fabric production. It includes a mesh curtain and a frame. The mesh curtain is laid on the frame, and also includes a limiting pulley, which is arranged on both sides of the mesh curtain. The limiting pulley is movably connected to the frame. The cross-section of the limiting pulley is I-shaped, and an annular groove is provided on the limiting pulley for clamping the mesh curtain to prevent deviation; the deviated mesh curtain contacts the inner surface of the groove of the rotating limiting pulley to generate a reaction force, so that the mesh curtain moves in the opposite direction, thereby realizing the correction of the mesh curtain. The rotating limiting pulley contacts the mesh curtain, the friction is small, and the wear on the mesh curtain is small.
[0004] When the above technology is in use, a certain degree of deviation correction effect is provided to the mesh curtain by setting limiting pulleys on both sides of the mesh curtain and moving the limiting pulleys. However, in actual use, since it needs to be adjusted manually by personnel, the burden on the operator is increased, and the mesh curtain cannot be corrected in a timely and accurate manner. Therefore, in order to solve the above technical problems, we proposed a non-woven fabric web-forming machine. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a nonwoven web-forming machine.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A nonwoven fabric web-forming machine comprises a mounting frame and a web-forming device body mounted on one side of the upper surface of the mounting frame, the inner side of the mounting frame is connected to a net curtain via electric rollers at both ends, guide rods are symmetrically mounted on the middle part of the inner side of the mounting frame, a movable seat is slidably mounted on the guide rods, the inner side of the mounting frame is connected to the movable seat via an electric cylinder, upper columns are arranged at both ends of the upper surface of the movable seat, a first pulley is arranged on the column body of the upper column corresponding to the side of the net curtain, and a deviation correction sensor is mounted on one side of the lower side surface of the mounting frame.
[0008] Preferably, lower columns are installed at both ends of the lower surface of the movable seat, and a second pulley is installed on the column body of the lower column.
[0009] Preferably, the ends of both ends of the movable seat are mounted with connecting plates by means of screws, and the upper column and the lower column are both mounted on the upper and lower ends of the connecting plate.
[0010] Preferably, guide plates are installed at both ends of the upper surface of the movable seat, and the upper ends of the guide plates extend to the upper surface of the net curtain.
[0011] Preferably, a mounting plate is installed on the frame body of the mounting frame corresponding to the guide rod, two mounting plates are respectively fixed on both ends of the guide rod, and the electric cylinder is installed on the inner side of one of the mounting plates.
[0012] Preferably, a fixed block is fixed in the middle of one side of the movable seat, the output end of the electric cylinder is connected to one side of the fixed block, the other side of the fixed block is connected to a guide rod, a guide cylinder is sleeved on the rod body of the guide rod, and the end of the guide cylinder away from the fixed block is fixed on the plate body of the mounting plate.
[0013] Preferably, wiping rings are provided at both ends of the movable seat, and the wiping rings are sleeved on the outer ring surface of the guide rod.
[0014] The nonwoven web-forming machine proposed in the utility model has the following beneficial effects:
[0015] 1: In the utility model, the two first pulleys are driven to move by the electric cylinder and the movable seat, so that the side of the net curtain is pushed by the first pulley, thereby achieving the effect of correcting the deviation of the net curtain. Compared with the traditional solution that personnel manually adjust the limit pulley, when this solution is used, the position of the net curtain is monitored in real time by the correction sensor, so that it is possible to timely obtain whether the net curtain is deviated, and the first pulley is quickly and accurately moved by the electric cylinder, thereby achieving the effect of adjusting the position of the net curtain, that is, solving the defects of the traditional solution, such as large manpower expenditure, untimely, inconvenient and inaccurate correction of the net curtain position.
[0016] 2: The setting of the lower column and the second pulley in the utility model enables the two second pulleys to correct the net curtain when the movable seat drives the two first pulleys to correct the net curtain, thereby improving the correction effect on the net curtain; the setting of the connecting plate and the screws allows personnel to easily disassemble the upper column and the lower column, which is convenient for maintenance of the first pulley and the second pulley; the setting of the mounting plate makes it easy for personnel to disassemble and install the guide rod and the movable seat, thereby facilitating maintenance of parts; the setting of the wiping ring can shield the junction between the guide rod and the movable seat, so that fibers and other debris on the surface of the external bulk material enter the interior of the movable seat, thereby ensuring the stability of the movable seat during movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an external schematic diagram of a nonwoven web-forming machine proposed by the utility model;
[0018] Figure 2 This is a bottom view schematic diagram of an installation frame of a nonwoven web-forming machine proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the interior of a mounting frame of a nonwoven web-forming machine proposed in the utility model;
[0020] Figure 4 This is a schematic diagram of the cooperation between the mounting plate and the guide rod of a nonwoven web-forming machine proposed by the utility model;
[0021] Figure 5 This is a structural schematic diagram of a nonwoven web-forming machine proposed in the utility model;
[0022] Figure 6 This is an enlarged schematic diagram of point A of a nonwoven web-forming machine proposed by the utility model;
[0023] Figure 7 The utility model is a schematic diagram of the cooperation between the upper column and the lower column of the nonwoven web-forming machine.
[0024] In the figure: 1. Installation frame; 2. Web-forming equipment body; 3. Electric roller; 4. Net curtain; 5. Guide rod; 6. Moving seat; 7. Electric cylinder; 8. Upper column; 9. First pulley; 10. Correction sensor; 11. Lower column; 12. Second pulley; 13. Screw; 14. Connecting plate; 15. Guide plate; 16. Installation plate; 17. Guide rod; 18. Guide cylinder; 19. Wiping ring. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] Example 1
[0027] Reference Figure 1-7 A nonwoven fabric web-forming machine comprises a mounting frame 1 and a web-forming device body 2 mounted on one side of the upper surface of the mounting frame 1, a net curtain 4 is connected to the inner side of the mounting frame 1 through electric rollers 3 at both ends, a guide rod 5 is symmetrically mounted in the middle of the inner side of the mounting frame 1, a movable seat 6 is slidably mounted on the guide rod 5, the inner side of the mounting frame 1 is connected to the movable seat 6 through an electric cylinder 7, upper columns 8 are arranged at both ends of the upper surface of the movable seat 6, a first pulley 9 is arranged on the column body of the upper column 8 corresponding to the side of the net curtain 4, and a deviation correction sensor 10 is installed on one side of the lower side surface of the mounting frame 1.
[0028] Example 2
[0029] Reference Figure 1-7, when other parts are the same as those in Example 1, the difference between this embodiment and Example 1 is that:
[0030] Lower columns 11 are installed at both ends of the lower surface of the moving seat 6, and a second pulley 12 is installed on the column of the lower column 11. The arrangement of the lower column 11 and the second pulley 12 enables the moving seat 6 to drive the two first pulleys 9 to correct the net curtain 4, and the two second pulleys 12 can also correct the net curtain 4, that is, improve the correction effect on the net curtain 4; the ends of the two ends of the moving seat 6 are installed with connecting plates 14 through screws 13, and the upper column 8 and the lower column 11 are installed at the upper and lower ends of the connecting plate 14 The setting of the connecting plate 14 and the screws 13 allows personnel to easily disassemble the upper column 8 and the lower column 11, which is convenient for maintenance of the first pulley 9 and the second pulley 12; guide plates 15 are installed at both ends of the upper surface of the movable seat 6, and the upper ends of the guide plates 15 extend to the upper surface of the mesh curtain 4. The setting of the guide plates 15 is convenient for guiding and limiting the non-woven fabric transported on the upper surface of the mesh curtain 4, that is, to avoid the non-woven fabric from being unstable when moving on the mesh curtain 4, thereby affecting the subsequent winding phenomenon.
[0031] A mounting plate 16 is installed on the frame of the mounting frame 1 corresponding to the guide rod 5. The two mounting plates 16 are respectively fixed at the two ends of the guide rod 5, and the electric cylinder 7 is installed on the inner side of one of the mounting plates 16. The setting of the mounting plate 16 is convenient for personnel to disassemble and install the guide rod 5 and the movable seat 6, so as to facilitate personnel to maintain the parts; a fixing block is fixed in the middle of one side of the movable seat 6, the output end of the electric cylinder 7 is connected to one side of the fixing block, and the other side of the fixing block is connected to a guide rod 17, and the rod body of the guide rod 17 is sleeved with The guide cylinder 18, one end of the guide cylinder 18 away from the fixed block is fixed on the plate body of the mounting plate 16, and the setting of the guide rod 17 and the guide cylinder 18 further improves the stability of the moving seat 6 when it moves; wiping rings 19 are provided at both ends of the moving seat 6, and the wiping ring 19 is sleeved on the outer ring surface of the guide rod 5. The setting of the wiping ring 19 can block the junction between the guide rod 5 and the moving seat 6, so that fibers and other debris on the surface of the external bulk material enter the interior of the moving seat 6, thereby ensuring the stability of the moving seat 6 when it moves.
[0032] Principle and advantages of use: During the use of the utility model, fiber filaments are sprayed from the main body 2 of the web-forming device to the upper surface of the net curtain 4, and the fiber filaments are accumulated on the upper surface of the net curtain 4. Then, as the net curtain 4 slowly runs, the fiber filaments are piled on the upper surface of the net curtain 4 into a cloth-like material with a certain thickness, i.e., a non-woven fabric. Subsequently, the non-woven fabric moves to subsequent procedures under the transportation of the net curtain 4, so as to finally complete the overall production and processing of the non-woven fabric. In the above process, the net curtain 4 is inevitably deviated during the continuous operation, i.e., in this method, the net curtain 4 is deviated. In the case, the position of the net curtain 4 is monitored by the deviation correction sensor 10, and when the position of the net curtain 4 deviates beyond the range, the electric cylinder 7 can be automatically controlled by the program set by the equipment, or manually controlled by personnel, that is, the output end of the electric cylinder 7 drives the moving seat 6 to move, and when the moving seat 6 moves, it drives the first pulleys 9 at both ends to move synchronously, that is, the first pulley 9 at one end applies a certain degree of pressure to the side of the net curtain 4, so that the net curtain 4 moves gradually along the pressure direction, thereby realizing the deviation correction of the net curtain 4.
[0033] In summary, with the mutual cooperation of the above-mentioned components, when this solution is used, the two first pulleys 9 are driven to move by the electric cylinder 7 and the movable seat 6, so that the side of the net curtain 4 is pushed by the first pulley 9, thereby achieving the effect of correcting the deviation of the net curtain 4. Compared with the traditional solution in which personnel manually adjust the limit pulley, when this solution is used, the position of the net curtain 4 is monitored in real time by the correction sensor 10, so as to timely obtain whether the net curtain 4 is deviated, and the first pulley 9 is moved quickly and accurately by the electric cylinder 7, thereby achieving the effect of adjusting the position of the net curtain 4, that is, solving the defects of the traditional solution, which has large manpower expenditure, untimely, inconvenient and inaccurate correction of the position of the net curtain 4.
[0034] It should be further explained that the arrangement of the lower column 11 and the second pulley 12 enables the two second pulleys 12 to correct the net curtain 4 when the movable seat 6 drives the two first pulleys 9 to correct the net curtain 4, that is, the correction effect on the net curtain 4 is improved; the arrangement of the connecting plate 14 and the screw 13 enables personnel to conveniently disassemble the upper column 8 and the lower column 11, that is, to facilitate the maintenance of the first pulley 9 and the second pulley 12; the arrangement of the guide plate 15 is convenient for the surface of the net curtain 4 The nonwoven fabric conveyed on the surface is guided and limited; the setting of the mounting plate 16 is convenient for personnel to disassemble and install the guide rod 5 and the movable seat 6, so as to facilitate personnel to maintain the parts; the setting of the guide rod 17 and the guide cylinder 18 further improves the stability of the movable seat 6 when it moves; the setting of the wiping ring 19 can shield the junction between the guide rod 5 and the movable seat 6, so that the fibers and other debris of the external bulk material on the surface enter the interior of the movable seat 6, which ensures the stability of the movable seat 6 when it moves.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A nonwoven web-forming machine, comprising a mounting frame (1) and a web-forming device body (2) mounted on one side of the upper surface of the mounting frame (1), wherein the inner side of the mounting frame (1) is connected to a web curtain (4) via electric rollers (3) at both ends, characterized in that: A guide rod (5) is symmetrically mounted in the middle of the inner side of the installation frame (1), a movable seat (6) is slidably mounted on the guide rod (5), the inner side of the installation frame (1) is connected to the movable seat (6) through an electric cylinder (7), upper columns (8) are arranged at both ends of the upper surface of the movable seat (6), a first pulley (9) is arranged on the column body of the upper column (8) corresponding to the side of the net curtain (4), and a deviation correction sensor (10) is installed on one side of the lower side surface of the installation frame (1).
2. A nonwoven web-forming machine according to claim 1, characterized in that: Lower columns (11) are installed at both ends of the lower surface of the movable seat (6), and a second pulley (12) is installed on the column body of the lower column (11).
3. A nonwoven web-forming machine according to claim 2, characterized in that: The ends of both ends of the movable seat (6) are mounted with connecting plates (14) by means of screws (13), and the upper column (8) and the lower column (11) are both mounted at the upper and lower ends of the connecting plate (14).
4. A nonwoven web-forming machine according to claim 1, characterized in that: Guide plates (15) are installed at both ends of the upper surface of the movable seat (6), and the upper ends of the guide plates (15) extend to the upper surface of the net curtain (4).
5. A nonwoven web-forming machine according to claim 1, characterized in that: A mounting plate (16) is mounted on the frame body of the mounting frame (1) corresponding to the guide rod (5), the two mounting plates (16) are respectively fixed on the two ends of the guide rod (5), and the electric cylinder (7) is mounted on the inner side of one of the mounting plates (16).
6. A nonwoven web-forming machine according to claim 5, characterized in that: A fixed block is fixed in the middle of one side of the movable seat (6), the output end of the electric cylinder (7) is connected to one side of the fixed block, and the other side of the fixed block is connected to a guide rod (17), a guide cylinder (18) is sleeved on the rod body of the guide rod (17), and the end of the guide cylinder (18) away from the fixed block is fixed to the plate body of the mounting plate (16).
7. A nonwoven web-forming machine according to claim 1, characterized in that: Wiping rings (19) are provided at both ends of the movable seat (6), and the wiping rings (19) are sleeved on the outer ring surface of the guide rod (5).
Citation Information
Patent Citations
Net forming machine for melt-blown non-woven fabric production
CN213389164U