Cloth guide roller and straight roller washing machine for dyeing and finishing process
By designing elastic washer on the guide roller and staggering the guide rollers in the straight roller water washing machine, the problem of easy curling and tension control of fabrics in traditional tight flat washing machines is solved, and the transition length and tension of fabrics are shortened and the transition length of fabrics are achieved. Adaptable, suitable for different process needs and avoids fabric surface indentation.
Patent Information
- Application Number
- CN202420630480.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The distance between the upper and lower guide rollers in a traditional tight flat washing machine is large, which makes the fabric easy to curl when washed, the tension is difficult to control, and the equipment is large in size.
Design a guide cloth roller for dyeing and finishing technology. The roller has an elastic annular washer and the outer diameter of the washer is greater than the outer diameter of the roller, and the difference is twice the thickness of the fabric. It is used for the upper and lower guides in a straight roller water washing machine. The cloth rollers are arranged interlaced to form a cloth gap, the spacing between each guide cloth roller is shortened, and the transition length of the fabric is shortened, which is suitable for different process needs.
It effectively avoids fabric curling, improves fabric tension control, is suitable for processes that require fabric shrinkage or elongation, and does not form indentation on the surface of sensitive fabrics.
Smart Images

Figure CN222294428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of dyeing and finishing equipment, in particular to a cloth guide roller and a straight roller washing machine for dyeing and finishing processes. Background Art
[0002] A conventional ordinary compact flat washing machine usually includes several flat washing tanks, with partitions provided between adjacent flat washing tanks. Each flat washing tank is equipped with upper and lower rows of cloth guide rollers, the distance between the two guide rollers is 190-210 mm, and the distance between the upper and lower guide rollers is 800-1000 mm. This structure has the disadvantages of a large distance between the upper and lower rows of cloth guide rollers, easy curling of the fabric when conveying the fabric for washing, poor tension control, and a large equipment size. Utility Model Content
[0003] One of the purposes of the utility model is to provide a cloth guide roller for dyeing and finishing process.
[0004] The technical solution for achieving the first purpose of the utility model is: a cloth guide roller for dyeing and finishing process, which includes a roller body, and annular gaskets are symmetrically provided at both ends of the roller body, the gaskets are elastic, and the outer diameter of the gaskets is larger than the outer diameter of the roller body.
[0005] Furthermore, the difference between the outer diameter of the gasket and the outer diameter of the roller body is twice the thickness of the fabric.
[0006] The cloth guide roller for dyeing and finishing process realized by the utility model can shorten the distance between the upper and lower cloth guide rollers when used in a washing machine, thereby shortening the transition length of the fabric and preventing the fabric from curling.
[0007] The second object of the present utility model is to provide a straight roller washing machine, which includes a washing tank, in which a plurality of upper cloth guide rollers and a plurality of lower cloth guide rollers are installed, the upper cloth guide rollers are the cloth guide rollers for the dyeing and finishing process described in the first object of the present utility model, the upper cloth guide rollers and the lower cloth guide rollers are arranged alternately up and down in the washing tank, each of the upper cloth guide rollers is placed in parallel on the two lower cloth guide rollers adjacent to the lower part of the upper cloth guide roller, the gasket is in contact with the lower cloth guide roller, and a cloth passing gap is formed between the upper cloth guide roller and the lower cloth guide roller below the upper cloth guide roller; each of the lower cloth guide rollers is an active roller, and each of the upper cloth guide rollers is a passive roller.
[0008] The straight roller washing machine achieved by the second purpose of the utility model shortens the distance between the upper and lower cloth guide rollers, thereby shortening the transition length of the fabric and making it less likely to curl. The upper cloth guide roller is provided with a gasket, so the fabric attached to the surface of the lower cloth guide roller runs faster than the fabric attached to the upper cloth guide roller. The tension of the fabric tends to decrease as it moves, which is suitable for processes that require fabric shrinkage.
[0009] The third object of the present utility model is to provide a straight roller washing machine, which includes a washing tank, in which a plurality of upper cloth guide rollers and a plurality of lower cloth guide rollers are installed, the lower cloth guide rollers are the cloth guide rollers for the dyeing and finishing process described in the first object of the present utility model, the upper cloth guide rollers and the lower cloth guide rollers are arranged alternately up and down in the washing tank, each of the upper cloth guide rollers is placed in parallel on the two lower cloth guide rollers adjacent to the lower part of the upper cloth guide roller, the gasket contacts the upper cloth guide roller above the gasket, and a cloth passing gap is formed between the upper cloth guide roller and the lower cloth guide roller below the upper cloth guide roller; each of the lower cloth guide rollers is an active roller, and each of the upper cloth guide rollers is a passive roller.
[0010] The straight roller washing machine achieved by the third purpose of the utility model shortens the distance between the upper and lower cloth guide rollers, thereby shortening the transition length of the fabric and making it less likely to curl. The lower cloth guide roller is provided with a gasket, so the fabric attached to the surface of the upper cloth guide roller runs faster than the fabric attached to the lower cloth guide roller. The tension of the fabric tends to increase as it moves, which is suitable for processes that require the fabric to be stretched.
[0011] The fourth object of the present utility model is to provide a straight roller washing machine, which includes a washing tank, in which a plurality of upper cloth guide rollers and a plurality of lower cloth guide rollers are installed, the upper cloth guide rollers and the lower cloth guide rollers are both cloth guide rollers for the dyeing and finishing process as described in the first object of the present utility model, the upper cloth guide rollers and the lower cloth guide rollers are arranged alternately up and down in the washing tank, each of the upper cloth guide rollers is placed in parallel on the two lower cloth guide rollers adjacent to the lower part of the upper cloth guide roller, the gasket of the upper cloth guide roller contacts the gasket of the lower cloth guide roller below the upper cloth guide roller, and a cloth passing gap is formed between the upper cloth guide roller and the lower cloth guide roller below the upper cloth guide roller; each of the lower cloth guide rollers is an active roller, and each of the upper cloth guide rollers is a passive roller.
[0012] The straight roller washing machine achieved by the fourth purpose of the utility model shortens the distance between the upper and lower cloth guide rollers, thereby shortening the transition length of the fabric and making it less likely to curl; the upper cloth guide roller and the lower cloth guide roller are both provided with washers, and a cloth passing gap is formed between the upper cloth guide roller and the lower cloth guide roller below the upper cloth guide roller. The fabric is sequentially passed through the upper cloth guide rollers, the lower cloth guide rollers and the cloth passing gap, and will not be pressed against the washers, and will not form indentations on the sensitive fabric surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic structural diagram of a cloth guide roller for a dyeing and finishing process according to Embodiment 1 of the present utility model;
[0014] Figure 2 This is a schematic structural diagram of the straight roller washing machine described in Example 2 of the utility model;
[0015] Figure 3This is a schematic diagram of the side view structure of the upper cloth guide roller and the lower cloth guide roller described in Example 2 of the utility model;
[0016] Figure 4 This is a schematic structural diagram of the straight roller washing machine described in Example 3 of the utility model;
[0017] Figure 5 This is a schematic diagram of the side view structure of the upper cloth guide roller and the lower cloth guide roller described in Example 3 of the utility model;
[0018] Figure 6 This is a schematic structural diagram of the straight roller washing machine described in Example 4 of the utility model;
[0019] Figure 7 This is a schematic diagram of the side view structure of the upper cloth guide roller and the lower cloth guide roller described in Example 4 of the utility model. DETAILED DESCRIPTION
[0020] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. Example 1
[0021] like Figure 1 As shown, a cloth guide roller for dyeing and finishing process includes a roller body 1, and annular gaskets 2 are symmetrically sleeved on both ends of the roller body 1. The gaskets 2 are elastic, and the outer diameter A of the gaskets 2 is larger than the outer diameter B of the roller body 1. Example 2
[0022] like Figure 2 and Figure 3 As shown, a straight roller washing machine comprises a washing tank 10, in which a plurality of upper cloth guide rollers 20 and a plurality of lower cloth guide rollers 30 are installed, wherein the upper cloth guide roller 20 comprises an upper cloth guide roller body 201, and an annular upper cloth guide roller gasket 202 is symmetrically sleeved on both ends of the roller body 201, and the difference between the outer diameter of the upper cloth guide roller gasket 202 and the outer diameter of the upper cloth guide roller body 201 is twice the thickness of the fabric; the upper cloth guide roller 20 The lower cloth guide rollers 30 are arranged alternately up and down in the washing tank 10, each of the upper cloth guide rollers 20 is placed in parallel on the two lower cloth guide rollers 30 adjacent to the lower part of the upper cloth guide roller 20, the gasket 202 is in contact with the lower cloth guide roller 30, and a cloth passing gap 40 is formed between the upper cloth guide roller 20 and the lower cloth guide roller 30 below the upper cloth guide roller 20; each lower cloth guide roller 30 is an active roller, and each upper cloth guide roller 20 is a passive roller.
[0023] In the straight roller washing machine implemented in Example 2, the fabric is sequentially passed through each of the upper cloth guide rollers, each of the lower cloth guide rollers and the cloth passing gap. The fabric attached to the surface of the lower cloth guide roller runs faster than the fabric attached to the upper cloth guide roller. The tension of the fabric tends to decrease as it moves, which is suitable for processes that require fabric shrinkage. Example 3
[0024] like Figure 4 and Figure 5 As shown, a straight roller washing machine is different from Example 2 in that the lower cloth guide roller 30 is the cloth guide roller for the dyeing and finishing process described in the first purpose of the utility model, and the upper and lower cloth guide rollers 30 include a lower cloth guide roller body 301, and both ends of the lower cloth guide roller body 301 are symmetrically sleeved with annular lower cloth guide roller gaskets 302, and the difference between the outer diameter of the lower cloth guide roller gasket 302 and the outer diameter of the lower cloth guide roller body 301 is twice the thickness of the fabric; the lower cloth guide roller gasket 302 is in contact with the upper cloth guide roller 20 above the gasket 302, and a cloth passing gap 40 is formed between the upper cloth guide roller 20 and the lower cloth guide roller 30 below the upper cloth guide roller 20.
[0025] In the straight roller washing machine implemented in Example 3, the fabric is sequentially passed through each of the upper cloth guide rollers, each of the lower cloth guide rollers and the cloth passing gap. The fabric attached to the surface of the upper cloth guide roller runs faster than the fabric attached to the lower cloth guide roller. The tension of the fabric tends to increase as it moves, which is suitable for processes that require the fabric to be stretched. Example 4
[0026] like Figure 6 and Figure 7 As shown, a straight roller washing machine is different from Example 2 and Example 3 in that the upper cloth guide roller 20 and the lower cloth guide roller 30 are both cloth guide rollers for the dyeing and finishing process as described in the first purpose of the utility model, the upper cloth guide roller gasket 202 is in contact with the lower cloth guide roller gasket 302 below the upper cloth guide roller 20, and a cloth passing gap 40 is formed between the upper cloth guide roller 20 and the lower cloth guide roller 30 below the upper cloth guide roller 20.
[0027] In the straight roller washing machine implemented in Example 4, the fabric is sequentially passed through each of the upper fabric guide rollers, each of the lower fabric guide rollers and the fabric passing gap, and will not be pressed against the gasket, and will not form an indentation on the sensitive fabric surface.
[0028] The gasket described in the utility model can be made of rubber or synthetic rubber material; the difference between the outer diameter of the gasket and the outer diameter of the roller body is set according to production needs, usually about twice the thickness of the fabric, the larger the difference, the larger the spacing between the upper and lower cloth guide rollers during use, but compared with the spacing of the traditional ordinary tight-type flat washing machine, the spacing has been greatly reduced; the difference is less than twice the thickness of the fabric, the smaller the running tension of the fabric, but it may form an indentation on sensitive fabrics; the gasket described in the utility model is sleeved on the roller body when in use, and when not in use, if the cloth guide roller has a roller shaft, it can be sleeved on the roller shaft, if the cloth guide roller does not have a roller shaft, it can be placed inside the roller body to achieve storage of the gasket.
[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.
Claims
1. A cloth guide roller for dyeing and finishing process, comprising a roller body, characterized in that: Annular gaskets are symmetrically sleeved on both ends of the roller body. The gaskets are elastic, and the outer diameter of the gaskets is larger than the outer diameter of the roller body. The difference between the outer diameter of the gasket and the outer diameter of the roller body is about twice the thickness of the fabric.
2. The cloth guide roller for dyeing and finishing process according to claim 1, characterized in that: The difference between the outer diameter of the gasket and the outer diameter of the roller body is twice the thickness of the fabric.
3. A straight roller washing machine, comprising a washing tank, in which a plurality of upper cloth guide rollers and a plurality of lower cloth guide rollers are installed, characterized in that: The upper cloth guide roller is the cloth guide roller for dyeing and finishing process according to claim 1, and the upper cloth guide roller and the lower cloth guide roller are arranged alternately up and down in the washing tank, and each of the upper cloth guide rollers is placed in parallel on the two lower cloth guide rollers adjacent to the lower part of the upper cloth guide roller, and the gasket is in contact with the lower cloth guide roller, and a cloth passing gap is formed between the upper cloth guide roller and the lower cloth guide roller below the upper cloth guide roller; each lower cloth guide roller is an active roller, and each upper cloth guide roller is a passive roller.
4. A straight roller washing machine, comprising a washing tank, in which a plurality of upper cloth guide rollers and a plurality of lower cloth guide rollers are installed, characterized in that: The lower cloth guide roller is the cloth guide roller for dyeing and finishing process according to claim 1, the upper cloth guide roller and the lower cloth guide roller are arranged alternately up and down in the washing tank, each of the upper cloth guide rollers is placed in parallel on the two lower cloth guide rollers adjacent to the lower part of the upper cloth guide roller, the gasket is in contact with the upper cloth guide roller above the gasket, and a cloth passing gap is formed between the upper cloth guide roller and the lower cloth guide roller below the upper cloth guide roller; each of the lower cloth guide rollers is an active roller, and each of the upper cloth guide rollers is a passive roller.
5. A straight roller washing machine, comprising a washing tank, in which a plurality of upper cloth guide rollers and a plurality of lower cloth guide rollers are installed, characterized in that: The upper cloth guide roller and the lower cloth guide roller are both cloth guide rollers for dyeing and finishing process according to claim 1, and the upper cloth guide rollers and the lower cloth guide rollers are arranged alternately up and down in the washing tank, and each of the upper cloth guide rollers is placed in parallel on the two lower cloth guide rollers adjacent to the lower part of the upper cloth guide roller, and the gasket of the upper cloth guide roller contacts the gasket of the lower cloth guide roller below the upper cloth guide roller, and a cloth passing gap is formed between the upper cloth guide roller and the lower cloth guide roller below the upper cloth guide roller; each of the lower cloth guide rollers is an active roller, and each of the upper cloth guide rollers is a passive roller.
