I-shaped steel guide rail for glass reinforced plastic pipe production

By introducing guide parts, limit grooves and vibration detectors into the I-steel guide rails, we can monitor and warn of wear in real time, and solve the production accuracy and efficiency problems caused by guide rail wear, and improve the quality and efficiency of fiberglass pipe production.

CN222294585UActive Publication Date: 2025-01-03HONGBANG (SHANDONG) COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202421094465.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-03
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing I-steel guide rails used for fiberglass pipe production are prone to decrease in stability and life due to friction and wear during use, which affects production accuracy and yield.

Method used

A I-steel guide rail including a guide part, limit groove, vibration detector and warning component is designed. The wear of the guide rail is monitored in real time through the vibration detector, and a warning is issued when the preset value is reached to avoid continued use due to serious wear. , improve the service life and production efficiency of the guide rails.

Benefits of technology

It effectively avoids the reduction in the stability and life of the guide rail due to wear, improves the accuracy and yield of fiberglass pipe production, and provides convenience for staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of guide rails, in particular to an I-shaped steel guide rail for glass reinforced plastic pipe production, which comprises an I-shaped steel guide rail body, a guide part and a maintenance part, and the guide part and the maintenance part are respectively positioned on two sides of the I-shaped steel guide rail body; the limiting groove is formed in the I-shaped steel guide rail body, and a detection transmission groove is further formed in the limiting groove; the vibration detector is installed in the limiting groove in an inserted mode, a detection part is arranged on the vibration detector, and the detection part is installed in the detection transmission groove in an inserted mode; according to the I-shaped steel guide rail for glass reinforced plastic pipe production, the number and the positions of the vibration detectors can be set according to needs, the situation that the I-shaped steel guide rail still works under the condition that the guide rail is seriously abraded is avoided, the vibration detectors are arranged on the I-shaped steel guide rail, the vibration detectors are arranged on the I-shaped steel guide rail, and the vibration detectors are arranged on the I-shaped steel guide rail. The stability and the service life of the guide rail are further influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of guide rails, in particular to an I-beam guide rail used for the production of glass fiber reinforced plastic pipes. Background Art

[0002] FRP pipe is a kind of pipe made of glass fiber and its products as reinforcing materials, unsaturated polyester resin, epoxy resin and other high molecular weight components as basic materials, and inorganic non-metallic granular materials such as quartz sand and calcium carbonate as fillers as the main raw materials. In the production process of FRP pipe, I-beam guide rails are needed. I-beam guide rails are a kind of guide rails made of I-beams, which are commonly used as guide devices in heavy machinery, bridges, construction and other fields.

[0003] The existing I-beam guide rails used in the production of FRP pipes will suffer from friction and wear during use, which will affect the stability and life of the guide rails. If the guide rails are still used when they are severely worn, the production accuracy of the FRP pipes will be affected, and even the production progress and yield rate will be reduced. Therefore, in view of the above situation, it is urgent to develop an I-beam guide rail for the production of FRP pipes to overcome the shortcomings in current practical applications. Utility Model Content

[0004] The utility model aims to provide an I-beam guide rail for producing glass fiber reinforced plastic pipes to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An I-beam guide rail for producing glass fiber reinforced plastic pipes, comprising an I-beam guide rail body, and further comprising:

[0007] A guide portion and an inspection portion, wherein the guide portion and the inspection portion are respectively located on two sides of the I-beam guide rail body;

[0008] A limit groove, wherein the limit groove is provided on the I-beam guide rail body, and a detection transmission groove is also provided in the limit groove;

[0009] A vibration detector, which is inserted into the limit groove and is detachably connected to the I-beam guide rail body, and is provided with a detection part, which is inserted into the detection transmission groove;

[0010] and a warning component, wherein the warning component is located on the vibration detector and is electrically connected to the vibration detector.

[0011] As a further solution of the utility model: it also includes: a fixing plate, the fixing plate is fixedly connected to the vibration detector;

[0012] And a threaded hole, wherein the threaded hole is opened on the I-beam guide rail body, and the threaded hole is also connected to the fixing plate through a locking screw.

[0013] As a further solution of the utility model: the warning component includes:

[0014] a buzzer, the buzzer being located on the vibration detector and electrically connected to the vibration detector;

[0015] and an indicator light, wherein the vibration detector is located in the middle of the vibration detector, and the indicator light is connected to the vibration detector and the buzzer respectively.

[0016] As a further solution of the utility model: it also includes: a detection groove, the detection groove is opened on the guide part;

[0017] A card-mounting slot and a receiving slot, both of which are provided on the inspection portion, wherein the card-mounting slot and the receiving slot are connected to each other, and the receiving slot is also connected to the detection slot;

[0018] An extrusion deformation member, wherein the extrusion deformation member is inserted into the receiving slot;

[0019] And a support plate, the support plate is fixedly connected to the extrusion deformation member and is detachably connected to the clamping groove, and the support plate is also provided with an inflation hole, and the inflation hole is communicated with the extrusion deformation member.

[0020] As a further solution of the utility model: the surface of the guide portion is chrome-plated.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] During the use of the I-beam guide rail body, the guide part can be contacted with the sliding part to guide the sliding part. In addition, the number of limit grooves can be set to multiple, and the multiple limit grooves can be distributed at the positions with greater wear on the I-beam guide rail body, so as to monitor the sensitive area in real time through the vibration detector, wherein the vibration detector is an existing detection device, and its detection part can be a contact piece in the prior art, and is in contact with the inner wall of the detection transmission groove. When the friction between the sliding part and the guide part is large or the wear is more serious, the part where the sliding part contacts the guide part will produce a large vibration, and the vibration effect will be transmitted to the vibration detector through the detection part for amplification and analysis. When the preset value is reached, it will be processed by the warning component for alarm, so that the staff can perform detection and maintenance. The structure is simple and the disassembly and assembly are convenient. The number and position of the vibration detector can be set according to the needs to avoid continuing to work when the guide rail is seriously worn, thereby affecting the stability and life of the guide rail. At the same time, it is beneficial to improve the accuracy of glass fiber reinforced plastic pipe production, the progress of production and the yield rate, and provide convenience for the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The utility model is a three-dimensional structural schematic diagram of an I-beam guide rail used for the production of glass fiber reinforced plastic pipes.

[0024] Figure 2 It is a three-dimensional structural schematic diagram of the support plate part in the utility model.

[0025] Figure 3 It is a three-dimensional structural schematic diagram of the vibration detector part in the utility model.

[0026] Figure 4 It is a three-dimensional structural schematic diagram of the detection transmission groove part in the utility model.

[0027] In the figure: 1-I-beam guide rail body, 2-guide part, 3-detection groove, 4-extrusion deformation part, 5-vibration detector, 6-locking screw, 7-fixing plate, 8-indicator light, 9-buzzer, 10-card mounting groove, 11-inflating hole, 12-support plate, 13-inspection part, 14-accommodating slot, 15-threaded hole, 16-detection transmission groove, 17-limiting groove. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0030] See also Figure 1-Figure 4 The utility model provides an I-beam guide rail for glass fiber reinforced plastic pipe production, comprising an I-beam guide rail body 1, and further comprising:

[0031] A guide portion 2 and an inspection portion 13, wherein the guide portion 2 and the inspection portion 13 are respectively located on two sides of the I-beam guide rail body 1;

[0032] A limit groove 17, wherein the limit groove 17 is provided on the I-beam guide rail body 1, and a detection transmission groove 16 is further provided in the limit groove 17;

[0033] A vibration detector 5, the vibration detector 5 is inserted into the limiting groove 17 and is detachably connected to the I-beam guide rail body 1, and a detection part is provided on the vibration detector 5, and the detection part is inserted into the detection transmission groove 16;

[0034] and a warning component, wherein the warning component is located on the vibration detector 5 and is electrically connected to the vibration detector 5 .

[0035] During the use of the I-beam guide rail body 1, the guide part 2 is provided, which can contact the sliding part to guide the sliding part. In addition, the number of the limit grooves 17 can be set to multiple, and the multiple limit grooves 17 can be distributed at the positions with greater wear on the I-beam guide rail body 1, so as to monitor the sensitive area in real time through the vibration detector 5, wherein the vibration detector 5 is an existing detection device, and its detection part can be a contact piece in the prior art, and contacts the inner wall of the detection transmission groove 16. When the friction between the sliding part and the guide part 2 is large or the wear is serious, the contact part between the sliding part and the guide part 2 will produce a large vibration, and the vibration effect will be transmitted to the vibration detector 5 through the detection part for amplification and analysis. When the preset value is reached, it will be processed by the warning component for alarm, so as to facilitate the staff to detect and repair. The structure is simple and the disassembly and assembly are convenient. The number and position of the vibration detector 5 can be set according to the needs to avoid continuing to work when the guide rail is seriously worn, thereby affecting the stability and life of the guide rail. At the same time, it is conducive to improving the accuracy of glass fiber reinforced plastic pipe production, the progress of production and the yield rate, and provides convenience for the staff.

[0036] In one embodiment of the present invention, please refer to Figure 1-Figure 4 , further comprising: a fixing plate 7, wherein the fixing plate 7 is fixedly connected to the vibration detector 5;

[0037] And a threaded hole 15 , the threaded hole 15 is opened on the I-beam guide rail body 1 , and the threaded hole 15 is also connected to the fixing plate 7 through a locking screw 6 .

[0038] The warning component includes:

[0039] A buzzer 9, the buzzer 9 is located on the vibration detector 5 and is electrically connected to the vibration detector 5;

[0040] and an indicator light 8, the vibration detector 5 is located in the middle of the vibration detector 5, and the indicator light 8 is connected to the vibration detector 5 and the buzzer 9 respectively.

[0041] It also includes: a detection slot 3, wherein the detection slot 3 is opened on the guide portion 2;

[0042] A card slot 10 and a receiving slot 14, wherein the card slot 10 and the receiving slot 14 are both provided on the inspection portion 13, wherein the card slot 10 and the receiving slot 14 are communicated with each other, and the receiving slot 14 is also communicated with the detection slot 3;

[0043] An extrusion deformation member 4, wherein the extrusion deformation member 4 is inserted into the receiving slot 14;

[0044] And a support plate 12 , the support plate 12 is fixedly connected to the extrusion deformation member 4 and is detachably connected to the clamping slot 10 , and an inflation hole 11 is also provided on the support plate 12 , and the inflation hole 11 is communicated with the extrusion deformation member 4 .

[0045] The surface of the guide portion 2 is plated with chrome.

[0046] The service life of the I-beam guide rail body 1 can be increased by chrome-plating the surface of the guide portion 2. In addition, the locking screw 6 cooperates with the threaded hole 15 to facilitate the disassembly and installation of the vibration detector 5, thereby improving the practicability and flexibility of the equipment. At the same time, when a certain part of the I-beam guide rail body 1 vibrates greatly, the indicator light 8 will light up and the buzzer 9 will sound, so as to remind the staff to repair it in time. At the same time, an extrusion deformation member 4 is provided, wherein the extrusion deformation member 4 can be in the form of an airbag, and a pressure sensor is provided on the outside of the airbag, and is separated from the surface of the guide portion 2 by a certain distance, and the width of the detection groove 3 is smaller than the width of the accommodating slot 14, so that the extrusion deformation member 4 can be limited. In addition, the support plate 12 can be used to The inflation hole 11 is used to inflate the extrusion deformation member 4, wherein the inflation hole 11 can adopt a structure similar to a valve core. After the inflation is completed, the gas in the extrusion deformation member 4 can be prevented from leaking out, and the inflation hole 11 is installed in the card slot 10 through the support plate 12. The installation method can also be connected by screws. Since the thickness of the extrusion deformation member 4 is greater than the width of the detection slot 3, it can be ensured that the extrusion deformation member 4 is in an extruded state and placed in the accommodating slot 14. When there is a large wear on the guide part 2, the sliding part contacts the extrusion deformation member 4, which will squeeze the extrusion deformation member 4, thereby causing the air pressure in the extrusion deformation member 4 to change. At this time, the pressure sensor will control the indicator light 8 and the buzzer 9 to start, thereby further ensuring the stability of the operation and the service life of the I-beam guide rail body 1.

[0047] It should be noted that, in the present invention, unless otherwise clearly specified and limited, the terms "slide", "rotate", "fix", "have" and the like should be understood in a broad sense, for example, it can be a welding connection, a bolt connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An I-beam guide rail for glass fiber reinforced plastic pipe production, comprising an I-beam guide rail body, characterized in that: Also includes: A guide portion and an inspection portion, wherein the guide portion and the inspection portion are respectively located on two sides of the I-beam guide rail body; A limit groove, wherein the limit groove is provided on the I-beam guide rail body, and a detection transmission groove is also provided in the limit groove; A vibration detector, which is inserted into the limit groove and is detachably connected to the I-beam guide rail body, and is provided with a detection part, which is inserted into the detection transmission groove; and a warning component, wherein the warning component is located on the vibration detector and is electrically connected to the vibration detector.

2. The I-beam guide rail for glass fiber reinforced plastic pipe production according to claim 1, characterized in that: Also includes: A fixing plate, the fixing plate being fixedly connected to the vibration detector; And a threaded hole, wherein the threaded hole is opened on the I-beam guide rail body, and the threaded hole is also connected to the fixing plate through a locking screw.

3. The I-beam guide rail for glass fiber reinforced plastic pipe production according to claim 2, characterized in that: The warning component includes: a buzzer, the buzzer being located on the vibration detector and electrically connected to the vibration detector; and an indicator light, wherein the vibration detector is located in the middle of the vibration detector, and the indicator light is connected to the vibration detector and the buzzer respectively.

4. The I-beam guide rail for glass fiber reinforced plastic pipe production according to claim 3, characterized in that: Also includes: A detection groove, wherein the detection groove is provided on the guide portion; A card-mounting slot and a receiving slot, both of which are provided on the inspection portion, wherein the card-mounting slot and the receiving slot are connected to each other, and the receiving slot is also connected to the detection slot; An extrusion deformation member, wherein the extrusion deformation member is inserted into the receiving slot; And a support plate, the support plate is fixedly connected to the extrusion deformation member and is detachably connected to the clamping groove, and the support plate is also provided with an inflation hole, and the inflation hole is communicated with the extrusion deformation member.

5. The I-beam guide rail for glass fiber reinforced plastic pipe production according to any one of claims 1 to 4, characterized in that: The surface of the guide portion is plated with chrome.