Main beam self-locking bearing of photovoltaic tracking system
By using the design of supporting components, bearing components and self-locking components in the photovoltaic tracking system to cooperate with each other, the rotation range of the main beam is limited, and the problem of unlimited rotation range of the main beam in the prior art is solved, and the stability of the system is improved performance and tracking accuracy extend part life and simplify control.
Patent Information
- Application Number
- CN202421075341.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The rotation range of the main beam of the existing photovoltaic tracking system is not limited, resulting in a decrease in working efficiency, an increase in bearing wear and system complexity, and an increase in control difficulty.
The support assembly, bearing assembly and self-locking assembly are used to cooperate with each other. Through the design of limit rotation part and hook spring, the rotation range of the main beam is limited to ensure stable support and precise tracking.
It improves the stability and tracking accuracy of the photovoltaic tracking system, extends the service life of key components, simplifies the control system, and reduces the possibility of errors.
Smart Images

Figure CN222296766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic tracking systems, in particular to a self-locking bearing for a main beam of a photovoltaic tracking system. Background Art
[0002] The main beam and bearing structure design of photovoltaic trackers currently on the market, while ensuring the stable connection between the main beam and the bearing, often does not clearly limit the rotation range of the main beam. Although this design gives the tracker a certain degree of flexibility, allowing the main beam to rotate accordingly with the movement of the sun, it may also bring some potential problems.
[0003] First, there is no limit on the rotation range of the main beam, which means that in actual operation, the main beam may exceed its optimal rotation range due to external factors. This may not only reduce the working efficiency of the tracker, but also cause unnecessary wear on key components such as bearings, thereby shortening their service life.
[0004] Secondly, the unlimited rotation range of the main beam may also increase the complexity of the system. During the operation of the tracker, the rotation angle and speed of the main beam need to be precisely controlled to achieve efficient tracking of the sun. If the rotation range of the main beam is too large, the control system needs to deal with more variables and uncertainties, which increases the complexity of the system and the possibility of error. Utility Model Content
[0005] The purpose of the utility model is to propose a self-locking bearing for the main beam of a photovoltaic tracking system, which realizes limited rotation and stable support of the main beam through the cooperation of a supporting component, a bearing component and a self-locking component, thereby ensuring the stability and tracking accuracy of the photovoltaic tracking system during operation.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A self-locking bearing for a main beam of a photovoltaic tracking system, comprising a supporting component, a bearing component and a self-locking component;
[0008] The support assembly includes a bearing seat, and the bearing seat is semi-annular;
[0009] The self-locking assembly includes a first self-locking body, a second self-locking body and a first fixing member;
[0010] The first self-locking body is semi-annular, and is installed above the bearing seat, and an annular limiting space is formed between the first self-locking body and the facing surfaces of the bearing seat through the first fixing member;
[0011] The bearing assembly is rotatably mounted in the annular limiting space;
[0012] The bearing assembly comprises a first bearing body and a second bearing body, wherein the first bearing body is installed above the second bearing body, and the facing surfaces of the first bearing body and the second bearing body are centrally formed with a clamping recess, and the clamping recess is used to clamp the outer side of the main beam of the photovoltaic tracking system;
[0013] A mounting recess is provided on the back side of the first bearing body, and the second self-locking body is mounted in the mounting recess. The facing surfaces of the first self-locking body and the second self-locking body form a position-limiting rotation portion, and the position-limiting rotation portion is used to limit the rotation range of the main beam.
[0014] Preferably, the position-limiting rotation portion comprises a first arc-shaped rack and a second arc-shaped rack meshing with each other, and the first arc-shaped rack and the second arc-shaped rack are respectively arranged along the facing surfaces of the first self-locking body and the second self-locking body.
[0015] Preferably, the arc length of the first arc-shaped rack is greater than the arc length of the second arc-shaped rack.
[0016] Preferably, the self-locking assembly also includes two hook springs, one hook end of the two hook springs is respectively hung on the two ends of the bottom of the second self-locking body, and the other hook end of the two hook springs is hung on the two ends in the installation recess.
[0017] Preferably, two ends of the bearing seat extend outward to form a first mounting portion, and the first mounting portion is provided with a first mounting hole;
[0018] Two ends of the first self-locking body extend outward to form a second mounting portion, and the second mounting portion is provided with a second mounting hole;
[0019] The first fixing member is provided with the second mounting hole and the first mounting hole in sequence from top to bottom.
[0020] As a further explanation, a reinforcing rib is provided at the bottom of the first mounting portion, and two ends of the reinforcing rib are respectively fixedly connected to the bottom of the first mounting portion and the outer ring surface of the bearing seat.
[0021] Preferably, a supporting seat is provided at the bottom end of the bearing seat, and the supporting seat is a U-shaped seat. Two groups of strip-shaped connecting holes for fixing the supporting seat are provided at intervals along the length direction at the bottom of the U-shaped seat, and a second fixing member is passed through the strip-shaped connecting hole.
[0022] Preferably, the cross-section of the supporting seat is a combination of a triangle and an arc.
[0023] Preferably, the front side surface and the rear side surface of the first bearing body and the second bearing body are both protrudingly provided with an arc-shaped plate, and the arc-shaped plate abuts against the edge of the bearing seat.
[0024] Preferably, a plastic bearing is provided in the clamping recess, and the interior of the plastic bearing has a plurality of separated chambers.
[0025] One of the above technical solutions has the following beneficial effects: when in use, first clamp the clamping notches of the first bearing body and the second bearing body on the outside of the main beam, then install the second bearing body above the bearing seat, and then place the second self-locking body in the installation notch on the back of the first bearing body, then snap the first self-locking body and the bearing seat together, and form an annular limiting space after self-locking through the first fixing member, so that the first bearing member and the second bearing member are engaged on the main beam, forming a radial limit for the main beam. Moreover, the limiting rotation parts between the first self-locking body and the second self-locking body cooperate with each other to limit the rotation range of the main beam. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a structural schematic diagram of a self-locking bearing for the main beam of a photovoltaic tracking system of the utility model;
[0027] Figure 2 It is a cross-sectional schematic diagram of a self-locking bearing of a main beam of a photovoltaic tracking system of the utility model;
[0028] Figure 3 It is an exploded schematic diagram of a self-locking bearing of a main beam of a photovoltaic tracking system of the utility model;
[0029] In the accompanying drawings: supporting assembly 1, bearing seat 11, supporting seat 12, first mounting portion 13, reinforcing rib 14, second fixing member 15, bearing assembly 2, clamping recess 20, plastic bearing shell 201, first bearing body 21, mounting recess 210, second bearing body 22, self-locking assembly 3, first self-locking body 31, second mounting portion 311, second self-locking body 32, first fixing member 33, limiting rotation portion 34, first arc-shaped rack 341, second arc-shaped rack 342, hook spring 35, main beam 4. DETAILED DESCRIPTION
[0030] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.
[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is two or more.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] like Figure 1-3 As shown, a self-locking bearing for the main beam of a photovoltaic tracking system includes a supporting component 1, a bearing component 2 and a self-locking component 3;
[0035] The support assembly 1 comprises a bearing seat 11, and the bearing seat 11 is semi-annular;
[0036] The self-locking assembly 3 includes a first self-locking body 31, a second self-locking body 32 and a first fixing member 33;
[0037] The first self-locking body 31 is semi-annular, and is installed above the bearing seat 11, and an annular limiting space is formed between the first self-locking body 31 and the facing surfaces of the bearing seat 11 through the first fixing member 33;
[0038] The bearing assembly 2 is rotatably installed in the annular limiting space;
[0039] The bearing assembly 2 includes a first bearing body 21 and a second bearing body 22. The first bearing body 21 is installed above the second bearing body 22. The facing surfaces of the first bearing body 21 and the second bearing body 22 are both centrally formed with a clamping recess 20. The clamping recess 20 is used to clamp the outer side of the main beam 4 in the photovoltaic tracking system.
[0040] The back side of the first bearing body 21 is provided with a mounting recess 210 , and the mounting recess 210 is provided with the second self-locking body 32 . The facing surfaces of the first self-locking body 31 and the second self-locking body 32 form a limiting rotation portion 34 , and the limiting rotation portion 34 is used to limit the rotation range of the main beam 4 .
[0041] When in use, first clamp the clamping notches 20 of the first bearing body 21 and the second bearing body 22 on the outside of the main beam 4, then install the second bearing body 22 above the bearing seat 11, and then place the second self-locking body 32 in the installation notch 210 on the back of the first bearing body 21, then snap the first self-locking body 31 with the bearing seat 11, and form an annular limiting space after self-locking through the first fixing member 33, so that the first bearing member and the second bearing member are engaged on the main beam 4, forming a radial limit for the main beam 4. Moreover, the limiting rotation parts 34 between the first self-locking body 31 and the second self-locking body 32 cooperate with each other to limit the rotation range of the main beam 4.
[0042] In summary, the present application realizes limited rotation and stable support of the main beam 4 through the cooperation of the supporting assembly 1, the bearing assembly 2 and the self-locking assembly 3, thereby ensuring the stability and tracking accuracy of the photovoltaic tracking system during operation.
[0043] To further explain, the limiting rotation portion 34 includes a first arc-shaped rack 341 and a second arc-shaped rack 342 meshing with each other, and the first arc-shaped rack 341 and the second arc-shaped rack 342 are respectively arranged along the facing surfaces of the first self-locking body 31 and the second self-locking body 32.
[0044] To further explain, the arc length of the first arc-shaped rack 341 is greater than the arc length of the second arc-shaped rack 342 .
[0045] First, the first arc-shaped rack 341 and the second arc-shaped rack 342 are meshed with each other to achieve a firm connection between the first self-locking body 31 and the second self-locking body 32. This meshing design not only improves the stability of the connection, but also enhances the overall strength of the structure, making the entire self-locking assembly 3 less likely to loosen or deform when subjected to external forces.
[0046] Secondly, the arc length of the first arc-shaped rack 341 is greater than the arc length of the second arc-shaped rack 342. This design enables the first arc-shaped rack 341 to completely cover and wrap the second arc-shaped rack 342 during the meshing process, thereby forming a tighter connection. This tight connection not only improves the self-locking effect, but also reduces the gap and looseness problems caused by loose connection.
[0047] In general, the design of the limiting rotation part 34 achieves a firm connection between the first self-locking body 31 and the second self-locking body 32 through the meshing and arc length difference of the first arc-shaped rack 341 and the second arc-shaped rack 342, thereby improving the stability and reliability of the entire self-locking bearing.
[0048] To further explain, the self-locking component 3 also includes two hook springs 35, one hook end of the two hook springs 35 is respectively hung on the two ends of the bottom of the second self-locking body 32, and the other hook end of the two hook springs 35 is hung on the two ends in the installation recess 210.
[0049] Since the two ends of the hook spring 35 are respectively hung on the bottom of the second self-locking body 32 and in the mounting recess 210, this connection method provides an additional support and fixing effect for the second self-locking body 32, thereby enhancing the stability of the entire structure. Secondly, the hook spring 35 has a certain elasticity. When the main beam 4 needs to be restored to the original or preset position after rotation, the hook spring 35 can use its elastic force to help the self-locking component 3 automatically return to the original or preset position, which greatly simplifies the operation process and improves the convenience of use.
[0050] To further illustrate, both ends of the bearing seat 11 extend outward to form a first mounting portion 13, and the first mounting portion 13 is provided with a first mounting hole;
[0051] Both ends of the first self-locking body 31 extend outward to form a second mounting portion 311, and the second mounting portion 311 is provided with a second mounting hole;
[0052] The first fixing member 33 is provided with the second mounting hole and the first mounting hole in sequence from top to bottom.
[0053] For further explanation, a reinforcing rib 14 is provided at the bottom of the first mounting portion 13 , and two ends of the reinforcing rib 14 are respectively fixedly connected to the bottom of the first mounting portion 13 and the outer annular surface of the bearing seat 11 .
[0054] Specifically, the first mounting portion 13 and the second mounting portion 311 can ensure a tight and accurate connection between the first self-locking body 31 and the bearing seat 11, and the addition of the reinforcing ribs 14 can significantly improve the structural strength of the first mounting portion 13 and the second mounting portion 311, reducing the risk of structural deformation and damage.
[0055] To further explain, a supporting seat 12 is provided at the bottom end of the bearing seat 11, and the supporting seat 12 is a U-shaped seat. Two groups of strip connecting holes for fixing the supporting seat 12 are provided at intervals along the length direction at the bottom of the U-shaped seat, and a second fixing member 15 is passed through the strip connecting hole.
[0056] To further explain, the cross section of the supporting seat 12 is a combination of a triangle and an arc.
[0057] It is known that the triangle is a stable geometric shape, so it can provide excellent support and stability in the design of the support seat 12. Combined with the arc design, the force can be further dispersed and balanced, making the support seat 12 more stable when bearing the weight and force from the main beam 4 of the photovoltaic tracking system, reducing the possibility of deformation and displacement.
[0058] To further explain, the front side surface and the rear side surface of the first bearing body 21 and the second bearing body 22 are both protruded with an arc plate 23 , and the arc plate 23 abuts against the edge of the bearing seat 11 .
[0059] First, the design of the arc plate 23 enhances the connection stability between the first bearing body 21 and the second bearing body 22 and the bearing seat 11. By abutting the arc plate 23 against the edge of the bearing seat, the loosening or displacement of the bearing body during operation can be effectively prevented, thereby improving the stability and reliability of the entire bearing structure.
[0060] Secondly, the design of the arc plate also makes the installation and removal process of the bearing easier. During installation, the first bearing body 21 and the second bearing body 22 can be quickly positioned and fixed with the bearing seat through the arc plate, reducing installation time and cost.
[0061] To further explain, the clamping recess 20 is provided with a plastic bushing 201, and the interior of the plastic bushing 201 has a plurality of compartments arranged separately. In a specific implementation, the arrangement of the plastic bushing 201 can be implemented in a variety of embodiments. For example, Figure 3 As shown, in order to reduce the amount of engineering plastics used while ensuring the supporting performance of the plastic bearing 201, the interior of the plastic bearing 201 has a plurality of separated chambers.
[0062] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementations of the present invention without creative work, and these equivalent variations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A self-locking bearing for the main beam of a photovoltaic tracking system, characterized in that: It comprises a supporting component (1), a bearing component (2) and a self-locking component (3); The supporting assembly (1) comprises a bearing seat (11), and the bearing seat (11) is semi-annular; The self-locking assembly (3) comprises a first self-locking body (31), a second self-locking body (32) and a first fixing member (33); The first self-locking body (31) is semi-annular in shape, and is installed above the bearing seat (11), and an annular limiting space is formed between the facing surfaces of the first self-locking body (31) and the bearing seat (11) through the first fixing member (33); The bearing assembly (2) is rotatably mounted in the annular limiting space; The bearing assembly (2) comprises a first bearing body (21) and a second bearing body (22), wherein the first bearing body (21) is mounted above the second bearing body (22), and a clamping recess (20) is formed in the center of the facing surfaces of the first bearing body (21) and the second bearing body (22), and the clamping recess (20) is used to clamp the outer side of the main beam (4) of the photovoltaic tracking system; The back side of the first bearing body (21) is provided with a mounting recess (210), and the second self-locking body (32) is mounted in the mounting recess (210). The facing surfaces of the first self-locking body (31) and the second self-locking body (32) form a position-limiting rotation portion (34), and the position-limiting rotation portion (34) is used to limit the rotation range of the main beam (4).
2. A photovoltaic tracking system main beam self-locking bearing according to claim 1, characterized in that: The position-limiting rotating part (34) comprises a first arc-shaped rack (341) and a second arc-shaped rack (342) meshing with each other, and the first arc-shaped rack (341) and the second arc-shaped rack (342) are respectively arranged along the facing surfaces of the first self-locking body (31) and the second self-locking body (32).
3. A photovoltaic tracking system main beam self-locking bearing according to claim 2, characterized in that: The arc length of the first arc-shaped rack (341) is greater than the arc length of the second arc-shaped rack (342).
4. A photovoltaic tracking system main beam self-locking bearing according to claim 1, characterized in that: The self-locking component (3) further comprises two hook springs (35), one hook end of the two hook springs (35) being respectively hung at two ends of the bottom of the second self-locking body (32), and the other hook ends of the two hook springs (35) being hung at two ends in the installation recess (210).
5. The self-locking bearing of the main beam of a photovoltaic tracking system according to claim 1, characterized in that: Both ends of the bearing seat (11) extend outward to form a first mounting portion (13), and the first mounting portion (13) is provided with a first mounting hole; Both ends of the first self-locking body (31) extend outward to form a second mounting portion (311), and the second mounting portion (311) is provided with a second mounting hole; The first fixing member (33) is provided with the second mounting hole and the first mounting hole in sequence from top to bottom.
6. A photovoltaic tracking system main beam self-locking bearing according to claim 5, characterized in that: A reinforcing rib (14) is provided at the bottom of the first mounting portion (13), and two ends of the reinforcing rib (14) are respectively fixedly connected to the bottom of the first mounting portion (13) and the outer ring surface of the bearing seat (11).
7. The photovoltaic tracking system main beam self-locking bearing according to claim 1, characterized in that: A supporting seat (12) is provided at the bottom end of the bearing seat (11), and the supporting seat (12) is a U-shaped seat. Two groups of strip-shaped connecting holes for fixing the supporting seat (12) are provided at intervals along the length direction at the bottom of the U-shaped seat, and a second fixing member (15) is inserted into the strip-shaped connecting hole.
8. A photovoltaic tracking system main beam self-locking bearing according to claim 7, characterized in that: The cross section of the supporting seat (12) is a combination of a triangle and an arc.
9. The photovoltaic tracking system main beam self-locking bearing according to claim 1, characterized in that: The front side surface and the rear side surface of the first bearing body (21) and the second bearing body (22) are both protrudingly provided with an arc-shaped plate (23), and the arc-shaped plate (23) abuts against the edge of the bearing seat (11).
10. The photovoltaic tracking system main beam self-locking bearing according to claim 1, characterized in that: A plastic bearing bush (201) is arranged in the clamping recess (20), and the interior of the plastic bearing bush (201) has a plurality of chambers which are arranged separately.
