Impurity removal device and dish washing equipment with same

By designing an automated decompression device in the dishwashing equipment, and using conveyor mesh belts and flip mechanisms to achieve automatic flip and clean tableware, the problem of manual participation in cleaning in the prior art is solved, and the degree of automation and cleaning effect are improved.

CN222303871UActive Publication Date: 2025-01-07GUANGDONG RONGCHUANG KITCHEN EQUIP CO LTD
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Patent Information

Application Number
CN202420989482.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-07
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Existing commercial dishwashing equipment requires manual participation in cleaning leftovers in tableware, resulting in low automation and labor costs.

Method used

A miscellaneous removal device is designed, including a conveying mechanism and a flip mechanism, which realizes automatic conveying and flipping of tableware through a conveying mesh belt and a drive mechanism, and uses the space gap and spraying components to improve cleaning efficiency.

Benefits of technology

It realizes automatic flip and efficient cleaning of tableware, improves the degree of automation of dishwashing equipment, saves labor costs and improves cleaning results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The impurity removing device comprises a conveying mechanism and a turnover mechanism, the conveying mechanism comprises a first driving mechanism and a conveying mesh belt, a plurality of hollow gaps are formed in the conveying mesh belt, the conveying mesh belt is connected to the output end of the first driving mechanism and can be driven by the first driving mechanism to convey tableware, and the turnover mechanism is arranged on the conveying mesh belt. An upslope section is formed on the upper section of the conveying mesh belt; and the turnover mechanism is arranged above the upslope section and is used for turning over the tableware. According to the impurity removing device, automatic turning over of tableware can be achieved, the automation degree is high, and the cleaning effect is good.
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Description

Technical Field

[0001] The present application relates to the technical field of commercial dishwashing devices, and in particular to a debris removal device and a dishwashing equipment having the same. Background Art

[0002] In the related art, in commercial dishwashers, manual assistance is often required to clean the tableware. The tableware will contain leftovers from diners, and the conveyor belt will bring the plates to the dishwasher room, where workers will pour out the leftovers before putting them into the dishwasher for cleaning. Therefore, manual participation is required in the existing cleaning steps to assist the dishwasher in cleaning the tableware, but this will consume labor costs and is not conducive to improving the degree of automation of the dishwasher. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a debris removal device, which can realize automatic turning over of tableware, has a high degree of automation and good cleaning effect.

[0004] The utility model also provides a dishwashing device with the above impurity removing device.

[0005] According to the first aspect of the utility model, the impurity removal device includes: a conveying mechanism and a flipping mechanism, the conveying mechanism includes a first driving mechanism and a conveying mesh belt, the conveying mesh belt is formed with a plurality of hollow gaps, the conveying mesh belt is connected to the output end of the first driving mechanism, and can convey tableware under the drive of the first driving mechanism, and the upper section of the conveying mesh belt is formed with an uphill section; the flipping mechanism is arranged above the uphill section and is used to turn over the tableware.

[0006] The impurity removal device according to the embodiment of the utility model has at least the following beneficial effects: the impurity removal device mainly includes a conveying mechanism and a flipping mechanism, the conveying mesh belt in the conveying mechanism is mainly driven by the first driving mechanism to realize the conveyance of tableware, the conveying mesh belt can be divided into an upper section and a lower section according to the upper and lower distribution positions, and an inclined uphill section is formed in the upper section, and the flipping mechanism is correspondingly arranged above the uphill section. Therefore, when the tableware is conveyed from the conveying mesh belt to the uphill section, it will be flipped over by the flipping mechanism, so that impurities in the tableware can fall through the hollow gap of the conveying mesh belt, thereby facilitating the improvement of the cleaning efficiency and cleaning effect of the tableware; therefore, the impurity removal device in the present application can realize the automatic flipping of tableware, with a high degree of automation and good cleaning effect.

[0007] According to some embodiments of the utility model, a frame is also included, and the flipping mechanism includes a stop assembly, which can abut the outer side of the tableware to drive the tableware to flip over, and the stop assembly has the flexibility of upward deformation so that the turned tableware can pass between the stop assembly and the conveyor belt.

[0008] According to some embodiments of the utility model, the stop assembly is a pressure belt, which is arranged along the conveying direction of the conveying mechanism and has its two ends fixed to the frame. The middle of the pressure belt naturally droops to form a material passing level between the pressure belt and the conveying mesh belt.

[0009] According to some embodiments of the utility model, the turning mechanism further includes a first spray assembly, which is used to spray water onto the tableware so that the tableware inclined on the uphill section can be turned over.

[0010] According to some embodiments of the utility model, the conveyor mesh belt includes a plurality of first connecting members that are interconnected and arranged at intervals, the first connecting members are provided with a first pushing portion, the first pushing portion protrudes from the conveying surface of the conveyor mesh belt, and is used to provide a thrust to enable the tableware to pass through the uphill section, and the height of the first pushing portion is less than the height of the material passing level.

[0011] According to some embodiments of the present utility model, the first pushing portion is in the shape of a hook, and the hook opening of the first pushing portion faces the conveying direction of the conveying mechanism.

[0012] According to some embodiments of the utility model, the conveyor mesh belt also includes a second pushing member, which is arranged in sequence along the width direction of the conveyor mesh belt to form a second pushing assembly. The second pushing assembly is arranged at intervals along the conveying direction of the conveyor mesh belt and is used to push the tray supporting the tableware to move.

[0013] According to some embodiments of the present invention, the second pushing member is higher than the first pushing member, and an upper end of the second pushing member is arc-shaped.

[0014] According to some embodiments of the utility model, a second spray assembly is further included. The second spray assembly is arranged between the upper section and the lower section of the conveyor mesh belt and corresponds to the first spray assembly and is used to spray water upward.

[0015] The dishwashing device according to the second embodiment of the utility model comprises the impurity removing device according to the first embodiment of the utility model.

[0016] The dishwashing device according to the second aspect of the utility model has at least the following beneficial effects: the dishwashing device includes the impurity removal device in the first aspect, so it can realize automatic turning over and impurity removal, thereby improving the impurity removal and cleaning effect and saving water.

[0017] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:

[0019] Figure 1 It is a schematic diagram of the overall structure of the impurity removal device of an embodiment of the utility model;

[0020] Figure 2 for Figure 1 The structural diagram of the impurity removal device shown in FIG. 1 after some side panels of the frame are removed;

[0021] Figure 3 for Figure 2 A partial enlarged view of the middle A;

[0022] Figure 4 for Figure 1 The schematic diagram of the structure of the impurity removal device shown in FIG. 1 after some panels of the box body are removed;

[0023] Figure 5 for Figure 4 A partial enlarged view of point B in the middle.

[0024] Reference numerals:

[0025] Conveying mechanism 100; conveying mesh belt 110; upper section 111; uphill section 1111; lower section 112; first connecting member 101; first pushing part 1011; second pushing member 102; frame 200; box body 210; partition 211; through hole 2111; third opening 2112; water circulation system 220; stop assembly 310; first spray assembly 320; second spray assembly 410; third spray assembly 420; moving mechanism 500; tableware 610; tray 620. DETAILED DESCRIPTION

[0026] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0027] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0028] In the description of this application, "several" means more than one, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0029] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.

[0030] In the description of the present application, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0031] Reference below Figures 1 to 5 The utility model is described as follows: a debris removal device and a dishwashing device having the same according to an embodiment of the utility model.

[0032] like Figure 1 to Figure 2 As shown, the impurity removal device according to the first embodiment of the utility model includes: a conveying mechanism 100 and a flipping mechanism, the conveying mechanism 100 includes a first driving mechanism and a conveying mesh belt 110, the conveying mesh belt 110 is formed with a plurality of hollow gaps, the conveying mesh belt 110 is connected to the output end of the first driving mechanism, and can convey tableware 610 under the drive of the first driving mechanism, the upper section 111 of the conveying mesh belt 110 is formed with an uphill section 1111; the flipping mechanism is arranged above the uphill section 1111, and is used to turn over the tableware 610.

[0033] It can be understood that the impurity removal device mainly includes a conveying mechanism 100 and a flipping mechanism. The conveying mesh belt 110 in the conveying mechanism 100 is mainly driven by the first driving mechanism to realize the conveyance of the tableware 610. The conveying mesh belt 110 can be divided into an upper section 111 and a lower section 112 according to the upper and lower distribution positions. An inclined uphill section 1111 is formed in the upper section 111. The flipping mechanism is correspondingly arranged above the uphill section 1111. Therefore, when the tableware 610 is conveyed from the conveying mesh belt 110 to the uphill section 1111, it will be flipped over by the action of the flipping mechanism, so that the impurities in the tableware 610 can fall through the hollow gap of the conveying mesh belt 110, thereby facilitating the improvement of the cleaning efficiency and cleaning effect of the tableware 610; therefore, the impurity removal device in the present application can realize the automatic flipping of the tableware 610, with a high degree of automation and good cleaning effect.

[0034] It is understandable that the rack 200 is also included, and the flipping mechanism includes a stopper assembly 310, which can abut against the outer side of the tableware 610 to drive the tableware 610 to flip over, and the stopper assembly 310 has the flexibility of upward deformation, so that the turned tableware 610 can pass between the stopper assembly 310 and the conveyor mesh belt 110. For example, Figure 2 As shown, in this embodiment, the flipping mechanism can be a stopper assembly 310 suspended above the uphill section 1111. The stopper assembly 310 has the elasticity to deform upward. Therefore, the stopper assembly 310 can not only resist the outer side surface of the tableware 610 rising in the uphill section 1111, thereby realizing the flipping of the tableware 610, but also the tableware 610 can resist the stopper assembly 310 to deform the stopper assembly 310, so that the tableware 610 can pass smoothly under the stopper assembly 310.

[0035] It can be understood that the stopper assembly 310 is a pressure belt, which is arranged along the conveying direction of the conveying mechanism 100 and fixed to the frame 200 at both ends, and the middle of the pressure belt naturally sags to form a material level between the conveying mesh belt 110. Figure 2 As shown, in this embodiment, the stopper assembly 310 is a pressure belt extending along the conveying direction of the conveying mechanism 100, and both ends of the pressure belt are fixed on the frame 200, and the middle part naturally hangs down, so that it has the elasticity to deform upward, so that the tableware 610 that has not been turned over can be supported by the middle part of the mesh belt and turned over when passing under the middle part of the pressure belt, and when the turned over tableware 610 passes between the pressure belt and the conveying mesh belt 110 again, it will abut against the middle part of the pressure belt and deform, so as to pass through the material level smoothly.

[0036] It should be understood that, in addition to being in the form of a pressure belt in the above-mentioned embodiment, the stop assembly 310 can also be set in the form of an elastic member, such as a silicone column, rubber column, etc. suspended above the uphill section 1111, as long as it can not only turn over the unturned tableware 610, but also can deform upward under the abutment of the turned tableware 610.

[0037] It is understandable that the turning mechanism further includes a first spray assembly 320, and the first spray assembly 320 is used to spray water to the tableware 610 so that the tableware 610 inclined at the uphill section 1111 can be turned over. Figure 2 As shown, in this embodiment, the flipping mechanism, in addition to the elastic stop assembly 310, can also be a first spray assembly 320, which sprays water to the tableware 610 on the upward slope section 1111, so that the tableware 610 can be turned over under the action of gravity and / or water pressure after a certain amount of water is filled, thereby also achieving the effect of automatic flipping.

[0038] It should be understood that the first spray assembly 320 can be provided alone without providing the stop assembly 310, or can be provided at the same time as providing the stop assembly 310. The first spray assembly 320 can be provided in one or more groups, and the first spray assembly 320 can not only realize flipping, but also realize cleaning of the front and back sides of the tableware 610.

[0039] It can be understood that the conveyor mesh belt 110 includes a plurality of first connecting members 101 that are interconnected and spaced apart, and the first connecting member 101 is provided with a first pushing portion 1011 that protrudes from the conveying surface of the conveyor mesh belt 110 and is used to provide a thrust for enabling the tableware 610 to pass through the uphill section 1111, and the height of the first pushing portion 1011 is less than the height of the over-level. Figures 2 to 3 As shown, in this embodiment, the conveyor mesh belt 110 includes a plurality of first connecting members 101 which are interconnected and arranged at intervals, and a plurality of hollow gaps are formed between adjacent first connecting members 101 to facilitate leakage of impurities. The first connecting member 101 is provided with a first pushing portion 1011 which is higher than the conveying surface of the conveyor mesh belt 110. Through the first pushing portion 1011, the turned tableware 610 can be moved obliquely upward along the uphill section 1111 and pass under the flipping mechanism.

[0040] Specifically, the conveyor mesh belt 110 is a chain conveyor belt with a first connecting member 101 added thereto. The first connecting member 101 connects adjacent conveyor chains and is arranged at intervals.

[0041] It can be understood that the first pushing portion 1011 is in the shape of a hook, and the hook opening of the first pushing portion 1011 faces the conveying direction of the conveying mechanism 100. Figure 3As shown, in this embodiment, the first pushing portion 1011 is in the shape of a hook with its opening facing the conveying direction of the conveying mechanism 100 . Therefore, it is convenient for the hook-shaped first pushing portion 1011 to hook the edge of the turned-over tableware 610 , thereby driving the tableware 610 to pass through the uphill section 1111 .

[0042] It is understandable that the conveyor mesh belt 110 further includes a second pusher 102, which is sequentially arranged along the width direction of the conveyor mesh belt 110 to form a second pusher assembly, which is arranged at intervals along the conveying direction of the conveyor mesh belt 110 and is used to push the tray 620 supporting the tableware 610 to move. Figures 2 to 3 As shown, in this embodiment, the conveyor mesh belt 110 also includes a second pushing component arranged at intervals along the conveying direction of the conveyor mesh belt 110, and the second pushing component includes a plurality of second pushing members 102 arranged in sequence along the width direction of the conveyor mesh belt 110, so that the pallet 620 can be placed between adjacent second pushing components and can be transported under the push of the second pushing component, ensuring that the pallet 620 can successfully pass through the uphill section 1111 under the push of the second pushing component.

[0043] It can be understood that the second pusher 102 is higher than the first pusher 1011, and the upper end of the second pusher 102 is arc-shaped. Figure 3 As shown, in this embodiment, the height of the second pushing member 102 is higher than the first pushing portion 1011, so that the second pushing member 102 can push the tray 620 and the tableware 610 on the tray 620 to move together, and the upper end of the second pushing member 102 is arc-shaped. In this way, when the tableware 610 is flipped onto the second pushing member 102 by the flipping mechanism, since the upper end of the second pushing member 102 is arc-shaped, it is easy to slide down under the continued action of the flipping mechanism.

[0044] It should be understood that, in the conveying direction of the conveying mechanism 100 , the distance between adjacent second pushing components is greater than the distance between adjacent first connecting members 101 , thereby improving the effect of turning over the tableware 610 .

[0045] It is understandable that a second spray assembly 410 is also included. The second spray assembly 410 is disposed between the upper section 111 and the lower section 112 of the conveyor mesh belt 110 and is disposed corresponding to the first spray assembly 320 and is used to spray water upward. Figure 2 As shown, in this embodiment, a second spray assembly 410 located below the first spray assembly 320 is further provided between the upper section 111 and the lower section 112 of the conveyor mesh belt 110, so that under the cooperation of the first spray assembly 320 and the second spray assembly 410, both the front and back sides of the tableware 610 can be better cleaned.

[0046] It is understandable that a box 210 is provided at the lower part of the rack 200, and a water circulation system 220 is provided in the box 210, and the water circulation system 220 is connected to the box 210, the first spray assembly 320 and the second spray assembly 410 respectively. Figures 2 to 4 As shown, in this embodiment, a box body 210 is provided at the lower part of the frame 200, and the conveying mesh belt 110 of the conveying mechanism 100 is located above the box body 210. The water sprayed by the first spray component 320 and the second spray component 410 can be filtered and reused through the water circulation system 220 in the box body 210, thereby continuing to supply the first spray component 320 and the second spray component 410 for spraying.

[0047] like Figures 2 to 5 As shown, a partition 211 with a through hole 2111 is provided on the top of the box 210, so that the water after spraying can leak into the box 210 from the through hole 2111, and the partition 211 is used to receive impurities leaked from the conveyor mesh belt 110. A third opening 2112 is provided on one side of the partition 211, and a moving mechanism 500 is provided below the partition 211. The frame 200 is also provided with a third spray assembly 420, which can move the impurities on the partition 211 to the third opening 2112 by spraying water, so that the impurities fall onto the moving mechanism 500, and the impurities can be transported into the box 210 through the transport of the moving mechanism 500. A filter box is provided inside the box 210, and the filter box can filter water and isolate impurities outside, so that the water can be reused.

[0048] The dishwashing device according to the second embodiment of the utility model comprises the impurity removing device of the first embodiment.

[0049] It can be understood that this dishwashing equipment includes the impurity removal device in the first aspect embodiment, so it can realize automatic turning over and impurity removal, thereby improving the impurity removal and cleaning effect and saving water.

[0050] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the present application. In addition, the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

Claims

1. The impurity removal device is characterized in that: include: The conveying mechanism comprises a first driving mechanism and a conveying mesh belt, wherein the conveying mesh belt is formed with a plurality of hollow gaps, the conveying mesh belt is connected to the output end of the first driving mechanism, and can convey tableware under the drive of the first driving mechanism, and the upper section of the conveying mesh belt is formed with an uphill section; The turning mechanism is arranged above the upslope section and is used for turning over the tableware.

2. The impurity removal device according to claim 1, characterized in that: It also includes a frame, and the turning mechanism includes a stop assembly, which can abut the outer side of the tableware to drive the tableware to turn over, and the stop assembly has the flexibility of upward deformation so that the turned tableware can pass between the stop assembly and the conveyor belt.

3. The impurity removal device according to claim 2, characterized in that: The stopper assembly is a pressure belt, which is arranged along the conveying direction of the conveying mechanism and has two ends fixed to the frame. The middle of the pressure belt droops naturally to form a material passing level between the pressure belt and the conveying mesh belt.

4. The impurity removal device according to claim 1, characterized in that: The turning mechanism also includes a first spray component, which is used to spray water to the tableware so that the tableware located at the uphill section can be turned over.

5. The impurity removal device according to claim 3, characterized in that: The conveyor mesh belt includes a plurality of first connecting members that are interconnected and arranged at intervals. The first connecting members are provided with a first pushing portion that protrudes from the conveying surface of the conveyor mesh belt and is used to provide a thrust to enable the tableware to pass through the uphill section. The height of the first pushing portion is less than the height of the material passing level.

6. The impurity removal device according to claim 5, characterized in that: The first pushing portion is in a hook shape, and an opening of the hook of the first pushing portion faces the conveying direction of the conveying mechanism.

7. The impurity removal device according to claim 5, characterized in that: The conveyor mesh belt also includes a second pushing member, which is arranged in sequence along the width direction of the conveyor mesh belt to form a second pushing assembly. The second pushing assembly is arranged at intervals along the conveying direction of the conveyor mesh belt and is used to push the tray supporting the tableware to move.

8. The impurity removal device according to claim 6, characterized in that: The second pushing member is higher than the first pushing portion, and an upper end of the second pushing member is arc-shaped.

9. The impurity removal device according to claim 4, characterized in that: It also includes a second spray component, which is arranged between the upper section and the lower section of the conveyor mesh belt and corresponds to the first spray component and is used to spray water upward.

10. A dishwashing device, characterized in that: It comprises a debris removal device as described in any one of claims 1 to 9.