Liquid-gas separation device based on baffling structure

By applying centrifugal force during the collision between the baffle plate and the material, using the rotating fan blade and the baffle structure, the problem of incomplete separation of viscous material gas in the prior art is solved, and a more efficient liquid-gas separation effect is achieved.

CN222305120UActive Publication Date: 2025-01-07AKSU ZHONGMAN OIL & GAS EXPLORATION & DEV CO LTD
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Patent Information

Application Number
CN202420917632.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-07
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing baffle liquid gas separators are difficult to fully separate the gas in the material when processing viscous materials, resulting in gas still contained in the liquid phase.

Method used

During the collision between the baffle plate and the material, the gas in the material is charged and analyzed by applying centrifugal force to the material. The rotating fan blade and the baffle structure are used to combine with the gas-liquid separation bucket to rotate the animal material and apply centrifugal force to enhance the liquid-gas separation Effect.

Benefits of technology

The effect of liquid-gas separation is significantly improved, so that the gas in the material can be filled and analyzed, and the separated liquid phase is more pure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a liquid-gas separation device based on a baffling structure, which comprises a separation tank body, an exhaust pipe is arranged at the top of the separation tank body, a liquid discharge pipe is arranged at the bottom of the separation tank body, a gas-liquid separation hopper is coaxially and rotatably arranged in the separation tank body, a rotating fan blade is coaxially arranged at the top of the gas-liquid separation hopper, and the rotating fan blade is coaxially arranged at the bottom of the separation tank body. A liquid inlet pipe is arranged on the side wall, corresponding to the tangential direction of the rotating fan blades, of the separation tank body, a plurality of baffling structures are uniformly distributed on the inner wall of the gas-liquid separation hopper in the circumferential direction, and liquid channels are formed in the bottoms of the baffling structures; according to the liquid-gas separation device, the baffle plate rotates, centrifugal force is applied to materials in the process that the baffle plate collides with the materials, the materials are ensured to be fully stressed, gas in the materials is further ensured to be fully separated out, and the liquid-gas separation effect is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of petroleum gas-liquid separation and relates to a liquid-gas separation device based on a baffle structure. Background Art

[0002] The baffled liquid-gas separator utilizes the different densities of gas and liquid, and sets baffles on the material flow path, so that the material directly collides with the baffles to achieve the function of separating gas and liquid. However, the existing baffled liquid-gas separators only rely on the collision between the baffles and the material to achieve liquid-gas separation, and the material obtained in the oil extraction process is viscous. It is difficult to fully separate the gas in the material by relying solely on the collision between the baffles and the material, resulting in the final separated liquid phase still containing gas.

[0003] Therefore, in view of the defect that the existing baffled liquid-gas separator cannot fully separate the gas in the material when dealing with relatively viscous materials, the utility model discloses a liquid-gas separation device based on a baffle structure. Utility Model Content

[0004] The purpose of the utility model is to provide a liquid-gas separation device based on a baffle structure, so that the baffle plate rotates. During the process of the baffle plate colliding with the material, centrifugal force is applied to the material at the same time to ensure that the material is fully stressed, thereby ensuring that the gas in the material is fully separated, thereby improving the liquid-gas separation effect.

[0005] The utility model is realized by the following technical solutions:

[0006] A liquid-gas separation device based on a baffle structure comprises a separation tank body, an exhaust pipe is arranged on the top of the separation tank body, a liquid discharge pipe is arranged on the bottom of the separation tank body, a gas-liquid separation bucket is coaxially arranged inside the separation tank body, a rotating fan blade is coaxially arranged on the top of the gas-liquid separation bucket, a liquid inlet pipe is arranged on the side wall of the separation tank body corresponding to the tangential direction of the rotating fan blade, a plurality of baffle structures are evenly distributed along the circumferential direction on the inner wall of the gas-liquid separation bucket, and a liquid channel is arranged at the bottom of the baffle structure.

[0007] The material to be separated enters the interior of the separation tank through the liquid inlet pipe, and washes the rotating blades along the tangent direction of the rotating blades, thereby driving the rotating blades and the gas-liquid separation bucket to rotate. After the material washes the rotating blades and slows down, it falls into the interior of the gas-liquid separation bucket and flows along the baffle structure on the inner wall of the gas-liquid separation bucket. At the same time, the rotation of the gas-liquid separation bucket applies centrifugal force to the material in the baffle process, so that the gas in the material is fully analyzed to achieve liquid-gas separation. The separated gas rises to the top of the separation tank and is discharged through the exhaust pipe, and the separated liquid falls to the bottom of the separation tank through the liquid channel and is discharged through the drain pipe.

[0008] In order to better realize the utility model, further, a swirl part is arranged between the top of the gas-liquid separation bucket and the bottom of the rotating fan blade, a swirl channel is arranged inside the swirl part, the inlet end of the swirl channel is arranged corresponding to the tangential direction of the rotating fan blade, and the outlet end of the swirl channel is arranged corresponding to the inlet end of the deflection structure.

[0009] In order to better realize the utility model, further, the baffle structure includes a plurality of baffles arranged in a staggered and inclined manner, and a plurality of air holes are arranged in an array on the baffles.

[0010] In order to better realize the utility model, further, the gas-liquid separation bucket is in the shape of a funnel that is larger at the top and smaller at the bottom, and a plurality of air holes are arranged on the inner wall of the gas-liquid separation bucket.

[0011] In order to better realize the utility model, further, the bottom of the gas-liquid separation bucket is circumferentially provided with a plurality of support rods extending to the bottom of the separation tank body, and the outside of the support rods is provided with stirring blades.

[0012] In order to better realize the utility model, further, a condensation part is arranged between the bottom of the exhaust pipe and the top of the gas-liquid separation bucket, and a plurality of air holes are arranged on the condensation part.

[0013] In order to better realize the utility model, further, the condensation part includes a plurality of condensation plates arranged staggered and inclined, and a plurality of air holes are arranged on the condensation plates.

[0014] In order to better realize the utility model, further, a rectifying flap is arranged inside the liquid inlet pipe.

[0015] In order to better implement the utility model, further, a booster pump is provided on the liquid inlet pipe.

[0016] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0017] The utility model arranges a gas-liquid separation bucket in a rotatable manner inside a separation tank body, and arranges rotating blades on the top of the gas-liquid separation bucket, inputs materials through a liquid inlet pipe arranged on the separation tank body along the tangent direction of the rotating blades, and drives the gas-liquid separation bucket to rotate by flushing the rotating blades through the materials, and simultaneously, when the materials flow through the gas-liquid separation bucket, the materials are baffled and impacted by the baffle structure, and the gas-liquid separation bucket rotates to apply centrifugal force to the materials, thereby ensuring that the materials fully impact, so that the gas in the materials is fully separated, thereby improving the liquid-gas separation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a cross-sectional view of the internal structure of the liquid-gas separation device;

[0019] Figure 2 It is a three-dimensional diagram of the internal structure of the liquid-gas separation device;

[0020] Figure 3 It is a three-dimensional diagram of the external structure of the liquid-gas separation device;

[0021] Figure 4 is a top cross-sectional view of a liquid-gas separation device;

[0022] Figure 5 It is a schematic diagram of the structure of gas-liquid separation;

[0023] Figure 6 It is a structural schematic diagram of the swirl part;

[0024] Figure 7 It is a schematic diagram of the structure of the condensation part.

[0025] Among them: 1-separation tank body; 2-exhaust pipe; 3-drain pipe; 4-gas-liquid separation bucket; 5-rotating fan blade; 6-liquid inlet pipe; 7-baffle structure; 8-liquid channel; 9-swirl part; 10-condensation part; 41-support rod; 42-stirring blade; 61-rectifier flap; 71-baffle plate; 91-swirl channel; 101-condensation plate. DETAILED DESCRIPTION

[0026] The following detailed descriptions are all illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0027] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the utility model explicitly states otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0028] For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, they only indicate that they are consistent with the up, down, left and right directions of the drawings themselves, and do not limit the structure. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0029] Terminology explanation section: The terms "install", "connect", "connect", "fixed" and so on in the present utility model should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0030] Embodiment 1:

[0031] A liquid-gas separation device based on a baffle structure in this embodiment, such as Figure 1-Figure 4 As shown, it includes a separation tank body 1, the top of which is provided with an exhaust pipe 2, the bottom of which is provided with a drain pipe 3, the interior of which is provided with a gas-liquid separation bucket 4 which is coaxially rotatable, the top of which is provided with a rotating fan blade 5, a liquid inlet pipe 6 is provided on the side wall of the separation tank body 1 in a tangential direction corresponding to the rotating fan blade 5, a plurality of baffle structures 7 are evenly distributed along the circumferential direction on the inner wall of the gas-liquid separation bucket 4, and a liquid channel 8 is provided at the bottom of the baffle structure 7.

[0032] The top of the separation tank body 1 is detachably provided with a top cover, the center of which is provided with an exhaust pipe 2, and the center of the bottom of the separation tank body 1 is provided with a drain pipe 3. A mounting bracket is provided in the area between the exhaust pipe 2 and the drain pipe 3 inside the separation tank body 1, and a gas-liquid separation bucket 4 is coaxially mounted on the mounting bracket relative to the separation tank body 1. A rotating shaft is provided at the top center of the gas-liquid separation bucket 4, and a rotating fan blade 5 is mounted on the top of the rotating shaft. A liquid inlet pipe 6 is provided on the side wall of the separation tank body 1 in the tangential direction corresponding to the rotating fan blade 5.

[0033] The material enters the separation tank 1 through the liquid inlet pipe 6, and washes the rotating blades 5 in the tangential direction, thereby driving the rotating blades 5, the rotating shaft, and the gas-liquid separation bucket 4 to rotate. The material washes the rotating blades 5 and then slows down and falls onto the inner wall of the gas-liquid separation bucket 4, and is deflected along the deflection structure 7 on the inner wall of the gas-liquid separation bucket 4. At the same time, the rotation of the gas-liquid separation bucket 4 itself is coordinated, so that the material fully collides with the deflection structure 7, and the gas in the material is fully separated.

[0034] The separated gas rises to the top of the separation tank body 1 and is discharged to an external gas storage device through the exhaust pipe 2 for temporary storage, and the separated liquid falls to the bottom of the separation tank body 1 through the liquid channel 8 at the bottom of the baffle structure 7 and is discharged to an external liquid storage device through the drain pipe 3 for temporary storage.

[0035] The other parts of this embodiment are the same as those of Embodiment 1, and thus will not be described in detail.

[0036] Embodiment 2:

[0037] A liquid-gas separation device based on a baffle structure is improved on the basis of Example 1, such as Figure 1 , Figure 2 , Figure 6 As shown, a swirl portion 9 is arranged between the top of the gas-liquid separation bucket 4 and the bottom of the rotating fan blade 5, and a swirl channel 91 is arranged inside the swirl portion 9. The inlet end of the swirl channel 91 is arranged corresponding to the tangential direction of the rotating fan blade 5, and the outlet end of the swirl channel 91 is arranged corresponding to the inlet end of the deflection structure 7.

[0038] A through hole is provided at the center of the swirl portion 9, and the rotating shaft at the top of the gas-liquid separation bucket 4 passes through the through hole and is connected with the gas-liquid separation bucket 4 by rotation. The top end of the rotating shaft is provided with a rotating blade 5.

[0039] The swirl part 9 is provided with a swirl channel 91 inside, and the inlet end of the swirl channel 91 is provided on the top surface of the swirl part 9, and the inlet end of the swirl channel 91 is provided corresponding to the tangent direction of the rotating blade 5, so as to ensure that the material can smoothly enter the swirl channel 91 after flushing the rotating blade 5. The outlet end of the swirl channel 91 is provided corresponding to the inlet end of the baffle structure 7, and the material enters the baffle structure 7 after swirl along the swirl channel 91, so as to ensure that the material has a certain initial velocity flow in the baffle structure 7, and improve the liquid-gas separation effect of the material in the baffle structure 7 during the baffle process.

[0040] The other parts of this embodiment are the same as those of Embodiment 1, and thus will not be described in detail.

[0041] Embodiment 3:

[0042] A liquid-gas separation device based on a baffle structure is improved on the basis of embodiment 1 or 2, such as Figure 2 and Figure 5 As shown, the baffle structure 7 includes a plurality of baffles 71 arranged in a staggered and inclined manner, and a plurality of air holes 72 are arranged in an array on the baffles 71.

[0043] The adjacent baffles 7 are arranged with opposite inclination directions, and the surface of the baffles 7 is provided with convexities and concave portions, so that an uneven structure is formed on the surface of the baffles 7. When the material flows through the surface of the baffles 7, the uneven structure impacts the material, further ensuring the precipitation of gas in the material. The precipitated gas escapes upward through a plurality of air vents 72 to the top of the separation tank body 1.

[0044] The other parts of this embodiment are the same as those of Embodiment 1 or 2, and thus will not be described in detail.

[0045] Embodiment 4:

[0046] A liquid-gas separation device based on a baffle structure, improved on the basis of any one of embodiments 1-3, such as Figure 1 and Figure 2 As shown, the gas-liquid separation bucket 4 is in the shape of a funnel that is larger at the top and smaller at the bottom, and a plurality of air holes are arranged on the inner wall of the gas-liquid separation bucket 4; a plurality of support rods 41 extending to the bottom of the separation tank body 1 are circumferentially arranged at the bottom of the gas-liquid separation bucket 4, and stirring blades 42 are arranged outside the support rods 41.

[0047] When the gas-liquid separation bucket 4 rotates, the support rod 41 at the bottom thereof is driven to rotate, and the support rod 41 drives the stirring blade 42 on the outside thereof to rotate at the bottom of the separation tank body 1. The stirring blade 42 stirs the liquid accumulated at the bottom of the separation tank body 1, so that the gas in the liquid is precipitated again, thereby improving the effect of liquid-gas separation.

[0048] The other parts of this embodiment are the same as any one of Embodiments 1-3, so they will not be repeated here.

[0049] Embodiment 5:

[0050] A liquid-gas separation device based on a baffle structure, improved on the basis of any one of embodiments 1-4, such as Figure 1 , Figure 2 , Figure 7 As shown, a condensation part 10 is provided between the bottom of the exhaust pipe 2 and the top of the gas-liquid separation bucket 4, and a plurality of air holes are provided on the condensation part 10. When the gas rising to the top of the separation tank body 1 passes through the condensation part 10, since the temperature of the condensation part 10 is lower than that of the gas, the liquid droplets in the gas condense and liquefy on the surface of the condensation part 10, and the residual liquid in the gas is further separated.

[0051] Furthermore, the condensation part 10 comprises a plurality of staggered and inclined condensation plates 101, and a plurality of air holes are arranged on the condensation plates 101. By staggered and inclined condensation plates 101, the contact area between the gas and the condensation plates 101 can be increased, ensuring that the residual droplets in the gas can be fully condensed and liquefied.

[0052] The other parts of this embodiment are the same as any one of Embodiments 1-4, so they are not described again.

[0053] Embodiment 6:

[0054] A liquid-gas separation device based on a baffle structure, improved on the basis of any one of embodiments 1-5, such as Figure 3 As shown, the liquid inlet pipe 6 is provided with a rectifying flap 61 inside, and the material in the liquid inlet pipe 6 is rectified by the rectifying flap 61 to ensure that the material enters the separation tank body 1 along the tangent direction of the rotating blade 5 as much as possible, so as to avoid the turbulence of the material affecting the rotation of the rotating blade 5.

[0055] Furthermore, a booster pump is provided on the liquid inlet pipe 6, and the booster pump can increase the pressure of the material in the liquid inlet pipe 6 to ensure that the material can exert sufficient flushing force on the rotating blades 5 to drive the rotating blades 5 to rotate smoothly.

[0056] The other parts of this embodiment are the same as any one of Embodiments 1-5, so they are not described again.

[0057] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present invention fall within the protection scope of the present invention.

Claims

1. A liquid-gas separation device based on a baffle structure, comprising a separation tank body (1), wherein the top of the separation tank body (1) is provided with an exhaust pipe (2), and the bottom of the separation tank body (1) is provided with a liquid discharge pipe (3), characterized in that: A gas-liquid separation bucket (4) is coaxially arranged inside the separation tank body (1), a rotating fan blade (5) is coaxially arranged on the top of the gas-liquid separation bucket (4), a liquid inlet pipe (6) is arranged on the side wall of the separation tank body (1) in a tangential direction corresponding to the rotating fan blade (5), a plurality of baffle structures (7) are evenly arranged on the inner wall of the gas-liquid separation bucket (4) along the circumferential direction, and a liquid channel (8) is arranged at the bottom of the baffle structure (7).

2. A liquid-gas separation device based on a baffle structure according to claim 1, characterized in that: A swirl portion (9) is provided between the top of the gas-liquid separation bucket (4) and the bottom of the rotating blade (5), and a swirl channel (91) is provided inside the swirl portion (9), the inlet end of the swirl channel (91) is provided corresponding to the tangent direction of the rotating blade (5), and the outlet end of the swirl channel (91) is provided corresponding to the inlet end of the baffle structure (7).

3. A liquid-gas separation device based on a baffle structure according to claim 2, characterized in that: The baffle structure (7) comprises a plurality of baffles (71) arranged in a staggered and inclined manner, and a plurality of air permeable openings (72) are arranged in an array on the baffles (71).

4. The liquid-gas separation device based on the baffle structure according to claim 3, characterized in that: The gas-liquid separation bucket (4) is in the shape of a funnel that is larger at the top and smaller at the bottom, and a plurality of air holes are provided on the inner wall of the gas-liquid separation bucket (4).

5. The liquid-gas separation device based on the baffle structure according to claim 4, characterized in that: The bottom of the gas-liquid separation bucket (4) is provided with a plurality of support rods (41) extending to the bottom of the separation tank body (1) along the circumferential direction, and stirring blades (42) are provided outside the support rods (41).

6. A liquid-gas separation device based on a baffle structure according to any one of claims 1 to 5, characterized in that: A condensation portion (10) is provided between the bottom of the exhaust pipe (2) and the top of the gas-liquid separation bucket (4), and a plurality of air holes are provided on the condensation portion (10).

7. The liquid-gas separation device based on the baffle structure according to claim 6, characterized in that: The condensation portion (10) comprises a plurality of condensation plates (101) arranged in a staggered and inclined manner, and a plurality of air holes are arranged on the condensation plates (101).

8. A liquid-gas separation device based on a baffle structure according to any one of claims 1 to 5, characterized in that: A rectifying flap (61) is provided inside the liquid inlet pipe (6).

9. The liquid-gas separation device based on the baffle structure according to claim 8, characterized in that: The liquid inlet pipe (6) is provided with a booster pump.

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