Non-standard baking device
By designing an automated non-standard baking device, the position sensor and temperature sensor are used to realize automatic baking of four doors and two-cover strips, solving the problem of manual baking increasing working strength and quality inconsistent, and improving baking efficiency and quality.
Patent Information
- Application Number
- CN202420751305.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-12
AI Technical Summary
In the automotive coating process, PVC bubbles and topcoats are easily bulging or cracked during baking of four doors and two-cover glue strips of the electrophoretic body. The lack of special equipment causes staff to need to hold a baking lamp to bake manually, increasing the working intensity and The production time is long and the baking quality is inconsistent.
A non-standard baking device is designed, including a work compartment, position sensor, door baking unit, front cover baking unit, rear cover baking unit and control unit. The position sensor is used to detect the electrophoretic body position and control the guide rail to move the baking lamp. Go to the corresponding position for automatic baking, and adjust the baking lamp power through a temperature sensor to realize automatic baking of four doors and two cover strips.
It reduces the work intensity of the staff, shortens the processing time of the four-door and two-cover baking process, improves the baking quality, and ensures the uniformity of the rubber strips and the baking effect within the preset temperature range.
Smart Images

Figure CN222306328U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of baking devices, and in particular, to a non-standard baking device. Background Art
[0002] Automobile production mainly includes four major processes, namely stamping → welding → painting → final assembly. For the painting process, it was found in the actual production process that PVC bubbles would be generated on the rubber strips of the four doors and two covers of the electrophoretic car body during the drying process, causing the topcoat where the bubbles were generated to bulge, and some PVC bubbles cracked, causing the topcoat at that location to crack. Through research, it was found that spraying PVC strips on the pressed edges of the four doors and two covers and then baking them would help release PVC bubbles and initially harden the strips, thereby reducing the generation of PVC bubbles and the risk of PVC bubbles drying and cracking in the subsequent drying process. However, there is no dedicated equipment for baking the rubber strips of the four doors and two covers of the electrophoretic car body. Workers need to hold a baking lamp and manually bake the rubber strips of the four doors and two covers, which will increase the work intensity and production time of the workers, and the baking quality will vary from worker to worker. Utility Model Content
[0003] In order to solve at least one aspect of the above-mentioned problems, the utility model provides a non-standard baking device, including a working cabin, a position sensor, two groups of door baking units, a front cover baking unit, a rear cover baking unit and a control unit; the working cabin includes an electrophoretic body driving area, and the electrophoretic body driving area is used for the electrophoretic body transportation system to transport the electrophoretic body; a baking area is arranged in the electrophoretic body driving area; the position sensor is installed near the baking area to detect the position of the electrophoretic body; the two groups of door baking units are respectively arranged on both sides of the baking area, and are used to bake the four door rubber strips on both sides of the electrophoretic body; the door baking unit includes a first support frame and a plurality of first baking lamps, and the plurality of first baking lamps are distributed along the pattern formed by the front door opening side rubber strip, the rear door opening side rubber strip and the lower edge rubber strip of the electrophoretic body, and the plurality of first baking lamps are fixedly connected to the first support frame; the front cover baking unit is arranged at the first end of the baking area, and is used to bake the front cover rubber strip of the electrophoretic body; the front cover baking unit includes a first linear guide rail, a second support frame and a plurality of second baking lamps; the guide rail of the first linear guide rail is fixedly arranged on the upper part of the working cabin along the vertical direction of the electrophoretic body driving; The second support frame is fixedly connected to the slider of the first linear guide rail; a plurality of second heating lamps are distributed along the pattern formed by the rubber strip of the front cover of the electrophoretic vehicle body, and the plurality of second heating lamps are fixedly connected to the second support frame; the rear cover baking unit is arranged at the second end of the baking area, and is used to bake the rubber strip of the rear cover of the electrophoretic vehicle body; the rear cover baking unit includes a second linear guide rail, a third support frame and a plurality of third heating lamps; the guide rail of the second linear guide rail is fixedly arranged on the upper part of the working cabin along the direction perpendicular to the travel direction of the electrophoretic vehicle body; the third support frame is fixedly connected to the slider of the second linear guide rail; a plurality of third The heating lamps are distributed along the pattern formed by the rubber strips of the rear cover of the two-box electrophoretic vehicle body or the pattern formed by the rubber strips of the rear cover of the three-box electrophoretic vehicle body, and several third heating lamps are fixedly connected to the third support frame; the control unit is communicatively connected with the position sensor, several first heating lamps, the first linear guide, several second heating lamps, the second linear guide, and several third heating lamps, and is used to receive signals from the position sensor, and control the opening and closing of the several first heating lamps, several second heating lamps and several third heating lamps, as well as the operation of the first linear guide and the second linear guide according to the signals from the position sensor.
[0004] Through the above technical scheme, an online baking device for the rubber strips of four doors and two covers is designed. After the electrophoretic car body is sprayed with PVC glue, the electrophoretic car body is transported to the workstation of the four-door and two-cover rubber strip baking process through a transportation system such as a skid. After the position sensor detects that it has arrived at the baking area, it transmits a signal to the control unit. The control unit controls the first linear guide and the second linear guide to respectively move the front cover baking unit and the rear cover baking unit to the positions corresponding to the front cover rubber strips and the rear cover rubber strips of the electrophoretic car body, and controls a plurality of first baking lamps, a plurality of second baking lamps and a plurality of third baking lamps to turn on to bake the rubber strips of the four doors and two covers; when the baking is completed, the plurality of first baking lamps, a plurality of second baking lamps and a plurality of third baking lamps are controlled to turn off, and the first linear guide and the second linear guide are controlled to respectively move the front cover baking unit and the rear cover baking unit back to their original positions, so as to realize the automation of the baking of the four doors and two covers, which helps to reduce the workload of the staff, shorten the processing time of the four-door and two-cover baking process, and improve the baking quality of the four-door and two-cover rubber strips.
[0005] Preferably, the rear cover baking unit also includes a fourth support frame and a plurality of fourth baking lamps; the second linear guide is a double-slider linear guide, the third support frame is fixedly connected to one of the sliders, and the fourth support frame is fixedly connected to the other slider; a plurality of third baking lamps are distributed along a pattern formed by the rubber strips of the rear cover of the two-compartment electrophoretic vehicle body, and a plurality of fourth baking lamps are distributed along a pattern formed by the rubber strips of the rear cover of the three-compartment electrophoretic vehicle body, and a plurality of fourth baking lamps are fixedly connected to the fourth support frame. Through the above technical scheme, the baking device of the present application can be used to bake the rubber strips of the four doors and two covers of the electrophoretic vehicle body of a two-compartment car and a three-compartment car, which expands the scope of use of the baking device of the present application.
[0006] Preferably, it also includes an identification unit for identifying the type of the electrophoretic vehicle body; the identification unit is in communication connection with the control unit, and the control unit is used to control the operation of the two sliders on the second linear guide rail according to the type of vehicle identified by the identification unit. Through the above technical solution, when the position sensor detects that the electrophoretic vehicle body enters the baking area, the identification unit identifies the type of the electrophoretic vehicle body and transmits the result to the control unit. When the identified vehicle type is a two-compartment type, the control unit controls the operation of the slider on the second linear guide rail connected to the third support frame. When the identified vehicle type is a three-compartment type, the control unit controls the operation of the slider on the second linear guide rail connected to the fourth support frame, which helps to improve the degree of automation of the present application.
[0007] Preferably, the door baking unit further includes a fixing frame, a third linear guide rail and a fourth linear guide rail; the fixing frames of the two sets of door baking units are respectively fixedly arranged on both sides of the middle of the baking area along the driving direction of the electrophoretic vehicle body; the guide rail of the third linear guide rail is fixedly arranged on the fixing frame along the vertical direction or the horizontal direction; the guide rail of the fourth linear guide rail is perpendicular to the guide rail of the third linear guide rail, and the first support frame is fixedly connected to the slider of the fourth linear guide rail; the third linear guide rail and the fourth linear guide rail are both connected to the control unit for communication, and the control unit controls the operation of the third linear guide rail and the fourth linear guide rail. Through the above technical solution, the position of the first support frame is moved by the third linear guide rail and the fourth linear guide rail to adapt to the door position of different vehicle models.
[0008] Preferably, the first support frame, the second support frame, the third support frame and the fourth support frame are respectively provided with a first temperature sensor, a second temperature sensor, a third temperature sensor and a fourth temperature sensor, which are used to measure the temperature of the door rubber strip, the front cover rubber strip and the rear cover rubber strip respectively; the first temperature sensor, the second temperature sensor, the third temperature sensor and the fourth temperature sensor are all connected to the control unit for communication, and the control unit controls the operating power of the first heating lamps or the second heating lamps or the third heating lamps or the fourth heating lamps according to the measurement results of the first temperature sensor or the second temperature sensor or the third temperature sensor or the fourth temperature sensor. Through the above technical solution, the temperature sensors are set to measure the temperature of the door rubber strip, the front cover rubber strip and the rear cover rubber strip respectively, and when the temperature does not reach the preset baking temperature, the control unit controls the operating power of the first heating lamps, the second heating lamps and the third heating lamps to increase to increase the baking temperature; when the temperature reaches the preset baking temperature, the control unit controls the operating power of the first heating lamps, the second heating lamps and the third heating lamps to remain unchanged to maintain the baking temperature, which helps to control the baking temperature of the rubber strip within the preset range and improve the baking quality of the rubber strips of the four doors and two covers.
[0009] Preferably, the first heating lamp, the second heating lamp, the third heating lamp and the fourth heating lamp are all short-wave infrared heating lamps.
[0010] Preferably, the baking temperature range of the first baking lamp, the second baking lamp, the third baking lamp and the fourth baking lamp is 20-180°C.
[0011] Preferably, the control unit includes a timing module, in which a preset baking time is set, and the control unit controls the opening and closing of the plurality of first baking lamps, the plurality of second baking lamps, and the plurality of third baking lamps, as well as the operation of the first linear guide and the second linear guide according to the preset baking time. Through the above technical solution, the timing module starts the countdown when the control unit controls the opening of the plurality of first baking lamps, the plurality of second baking lamps, and the plurality of third baking lamps. When the countdown ends, the control unit controls the plurality of first baking lamps, the plurality of second baking lamps, and the plurality of third baking lamps to turn off and controls the first linear guide and the second linear guide to move the front cover baking unit and the rear cover baking unit back to their original positions, respectively.
[0012] Preferably, the control unit is in communication connection with the transport system and is used to control the operation of the transport system. Through the above technical solution, when the control unit receives a signal from the position sensor, it controls the transport system to pause. When baking is completed, the control unit controls the transport system to transport the baked electrophoretic car body out and transport the electrophoretic car body to be baked to the baking area.
[0013] The non-standard baking device of the utility model has the following beneficial effects:
[0014] By designing an online baking device for the baking process of the rubber strips of four doors and two covers, a position sensor is used to detect the arrival information of the electrophoretic car body, and the first linear guide, the second linear guide, the third linear guide and the fourth linear guide respectively move a plurality of baking lamps, a plurality of second baking lamps, a plurality of third baking lamps and a plurality of fourth baking lamps to correspond to the rubber strips of the four doors and two covers, the timing module measures the baking time, and the temperature sensor detects the temperature of the rubber strips to control the working power of the baking lamp, thereby realizing the automation of baking at the rubber strips of the four doors and two covers, helping to reduce the work intensity of the staff, shortening the processing time of the baking process of the four doors and two covers, and improving the baking quality of the rubber strips of the four doors and two covers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to better understand the above and other purposes, features, advantages and functions of the present invention, reference may be made to the embodiments shown in the accompanying drawings. The same reference numerals in the accompanying drawings refer to the same components. It should be understood by those skilled in the art that the accompanying drawings are intended to schematically illustrate the preferred embodiments of the present invention and have no limiting effect on the scope of the present invention, and the components in the drawings are not drawn to scale.
[0016] Figure 1 A block diagram of a non-standard baking device according to an embodiment of the utility model is shown;
[0017] Figure 2 A side view of a non-standard baking device according to an embodiment of the utility model is shown;
[0018] Figure 3A top view of a non-standard baking device according to an embodiment of the utility model is shown.
[0019] Description of reference numerals:
[0020] 1. Electrophoretic vehicle body driving area; 11. Baking area; 2. Position sensor; 31. Fixed frame; 32. Third linear guide rail; 33. Fourth linear guide rail; 34. First support frame; 35. First baking lamp; 36. First temperature sensor; 41. First linear guide rail; 42. Second support frame; 43. Second baking lamp; 44. Second temperature sensor; 51. Second linear guide rail; 52. Third support frame; 53. Third baking lamp; 54. Third temperature sensor; 55. Fourth support frame; 56. Fourth baking lamp; 57. Fourth temperature sensor; 6. Control unit. DETAILED DESCRIPTION
[0021] The following is a description of exemplary embodiments of the present disclosure in conjunction with the accompanying drawings, including various details of the embodiments of the present disclosure to facilitate understanding, which should be considered as merely exemplary. Therefore, it should be recognized by those of ordinary skill in the art that various changes and modifications may be made to the embodiments described herein without departing from the scope and spirit of the present disclosure. Similarly, for the sake of clarity and conciseness, descriptions of well-known functions and structures are omitted in the following description.
[0022] As used herein, the term "including" and its variations mean open inclusion, i.e., "including but not limited to". Unless otherwise stated, the term "or" means "and / or". The term "based on" means "based at least in part on". The terms "an example embodiment" and "an embodiment" mean "at least one example embodiment". The term "another embodiment" means "at least one additional embodiment". The terms "first", "second", etc. may refer to different or the same objects. Other explicit and implicit definitions may also be included below.
[0023] In order to at least partially solve one or more of the above-mentioned problems and other potential problems, an embodiment of the present disclosure proposes a non-standard baking device, including a working cabin, a position sensor 2, two sets of door baking units, a front cover baking unit, a rear cover baking unit and a control unit 6; the working cabin includes an electrophoretic body driving area 1, and the electrophoretic body driving area 1 is used for the electrophoretic body transportation system to transport the electrophoretic body; a baking area 11 is arranged in the electrophoretic body driving area 1; the position sensor 2 is installed near the baking area 11, and is used to detect the position of the electrophoretic body; the two sets of door baking units are respectively arranged on both sides of the baking area 11, and are used to The four door rubber strips on both sides are baked; the door baking unit includes a first support frame 34 and a plurality of first baking lamps 35, and the plurality of first baking lamps 35 are distributed along the pattern formed by the front door opening side rubber strips, the rear door opening side rubber strips and the door lower edge rubber strips of the electrophoretic vehicle body, and the plurality of first baking lamps 35 are fixedly connected to the first support frame 34; the front cover baking unit is arranged at the first end of the baking area 11, and is used for baking the front cover rubber strips of the electrophoretic vehicle body; the front cover baking unit includes a first linear guide rail 41, a second support frame 42 and a plurality of second baking lamps 43; the guide rail of the first linear guide rail 41 is fixedly arranged on the upper part of the working cabin along the direction perpendicular to the driving direction of the electrophoretic vehicle body; The second support frame 42 is fixedly connected to the slider of the first linear guide rail 41; a plurality of second heating lamps 43 are distributed along the pattern formed by the rubber strip of the front cover of the electrophoretic vehicle body, and the plurality of second heating lamps 43 are fixedly connected to the second support frame 42; the rear cover baking unit is arranged at the second end of the baking area 11, and is used to bake the rubber strip of the rear cover of the electrophoretic vehicle body; the rear cover baking unit includes a second linear guide rail 51, a third support frame 52 and a plurality of third heating lamps 53; the guide rail of the second linear guide rail 51 is fixedly arranged on the upper part of the working cabin along the direction perpendicular to the travel direction of the electrophoretic vehicle body; the third support frame 52 is fixedly connected to the slider of the second linear guide rail 51; a plurality of third heating lamps 53 are fixedly connected to the second linear guide rail 51; 3 are distributed along the pattern formed by the rubber strips of the rear cover of the two-box electrophoresis vehicle body or the pattern formed by the rubber strips of the rear cover of the three-box electrophoresis vehicle body, and the plurality of third heating lamps 53 are fixedly connected to the third support frame 52; the control unit 6 is communicatively connected with the position sensor 2, the plurality of first heating lamps 35, the first linear guide 41, the plurality of second heating lamps 43, the second linear guide 51, and the plurality of third heating lamps 53, and is used to receive the signal of the position sensor 2, and control the opening and closing of the plurality of first heating lamps 35, the plurality of second heating lamps 43 and the plurality of third heating lamps 53, and the operation of the first linear guide 41 and the second linear guide 51 according to the signal of the position sensor 2.
[0024] Specifically, Figures 1 to 3As shown, the work cabin is a work space, which can be selected as a fixed space in the workshop. The work cabin includes an electrophoretic body driving area 1, which is used for the electrophoretic body transportation system to transport the electrophoretic body. The extension direction of the electrophoretic body driving area 1 is the same as the transportation direction of the electrophoretic body, and the electrophoretic body transportation system will run through the electrophoretic body driving area 1; a baking area 11 is provided in the electrophoretic body driving area 1, which is used for parking the electrophoretic body when the strips at the four doors and two covers are baked; a position sensor 2 is installed near the baking area 11, which is used to detect the position of the electrophoretic body, and when the position sensor 2 detects that the electrophoretic body arrives at the baking area 11, it transmits a signal to the control unit 6.
[0025] Two sets of door baking units are respectively arranged on both sides of the baking area 11, and are used to bake the four door rubber strips on both sides of the electrophoretic body; the door baking unit includes a first support frame 34 and a plurality of first baking lamps 35, the first baking lamps 35 are preferably short-wave infrared baking lamps, and the baking temperature range of the first baking lamps 35 is 20-180°C. The plurality of first baking lamps 35 are arranged along the front door opening side rubber strip, the rear door opening side rubber strip and the door lower edge rubber strip of the electrophoretic body to form a three-dimensional pattern as shown in the figure. Figure 2 As shown, during baking, the baking light belt formed by a number of first baking lamps 35 corresponds to the rubber strips on the side of the front door opening, the rubber strips on the side of the rear door opening and the rubber strips on the lower edge of the door, and the first baking lamps 35 are all fixedly connected to the first support frame 34; in some embodiments, the door baking unit also includes a fixed frame 31, a third linear guide 32 and a fourth linear guide 33; the fixed frames 31 of the two groups of door baking units are respectively fixedly arranged on both sides of the middle of the baking area 11 along the driving direction of the electrophoretic vehicle body; the guide rail of the third linear guide 32 is fixedly arranged on the fixed frame 31 along the vertical direction or the horizontal direction; the guide rail of the fourth linear guide 33 is perpendicular to the guide rail of the third linear guide 32, and the first support frame 34 is fixedly connected to the slider of the fourth linear guide 33 to realize the up, down, left and right adjustment of the position of the first support frame 34 to adapt to different vehicle models, where left and right refer to the transportation direction of the electrophoretic vehicle body.
[0026] The front cover baking unit is arranged at the first end of the baking area 11, and is used for baking the front cover rubber strip of the electrophoretic vehicle body; the front cover baking unit includes a first linear guide rail 41, a second support frame 42 and a plurality of second baking lamps 43; the guide rail of the first linear guide rail 41 is fixedly arranged on the upper part of the working cabin along the direction perpendicular to the travel direction of the electrophoretic vehicle body; the second support frame 42 is fixedly connected to the slider of the first linear guide rail 41; the second baking lamp 43 is preferably a short-wave infrared baking lamp, and the baking temperature range of the second baking lamp 43 is 20 to 180°C, and the plurality of second baking lamps 43 are arranged along the rubber strip of the front cover of the electrophoretic vehicle body to form a three-dimensional pattern as shown in the figure. Figure 2 and Figure 3 As shown, during baking, the baking lamp belt formed by the plurality of second baking lamps 43 corresponds exactly to the front cover rubber strip, and the plurality of second baking lamps 43 are all fixedly connected to the second support frame 42 .
[0027] The rear cover baking unit is arranged at the second end of the baking area 11, and is used for baking the rubber strip of the rear cover of the electrophoretic vehicle body; the rear cover baking unit includes a second linear guide rail 51, a third support frame 52 and a plurality of third baking lamps 53; the guide rail of the second linear guide rail 51 is fixedly arranged on the upper part of the working cabin along the direction perpendicular to the travel direction of the electrophoretic vehicle body; the third support frame 52 is fixedly connected to the slider of the second linear guide rail 51; the third baking lamp 53 is preferably a short-wave infrared baking lamp, and the baking temperature range of the third baking lamp 53 is 20 to 180°C, and the plurality of third baking lamps 53 are arranged along the three-dimensional pattern formed by the rubber strip of the rear cover of the two-box electrophoretic vehicle body or the three-box electrophoretic vehicle body The three-dimensional pattern formed by the rubber strip of the rear cover of the sedan electrophoretic vehicle body is distributed as shown in the figure Figure 2 and Figure 3 As shown, several third heating lamps 53 are all fixedly connected to the third support frame 52; preferably, the rear cover baking unit also includes a fourth support frame 55 and several fourth heating lamps 56; the second linear guide 51 is a double-slider linear guide, the third support frame 52 is fixedly connected to one of the sliders, and the fourth support frame 55 is fixedly connected to the other slider; several third heating lamps 53 are distributed along the three-dimensional figure formed by the rubber strips of the rear cover of the two-compartment electrophoretic vehicle body, so that when baking, the heating lamp belts formed by the several third heating lamps 53 correspond to the rubber strips of the rear cover of the two-compartment electrophoretic vehicle body; the fourth heating lamp 56 is preferably a short-wave infrared heating lamp, and the baking temperature range of the fourth heating lamp 56 is 20 to 180°C. Several fourth heating lamps 56 are distributed along the three-dimensional figure formed by the rubber strips of the rear cover of the three-compartment electrophoretic vehicle body, so that when baking, the heating lamp belts formed by the several fourth heating lamps 56 correspond to the rubber strips of the rear cover of the three-compartment electrophoretic vehicle body, and several fourth heating lamps 56 are fixedly connected to the fourth support frame 55.
[0028] The control unit 6 is communicatively connected with the position sensor 2, the third linear guide 32, the fourth linear guide 33, the plurality of first heating lamps 35, the first linear guide 41, the plurality of second heating lamps 43, the second linear guide 51, the plurality of third heating lamps 53, and the plurality of fourth heating lamps 56, and is used for receiving signals from the position sensor 2, and controlling the opening and closing of the plurality of first heating lamps 35, the plurality of second heating lamps 43, the plurality of third heating lamps 53, and the plurality of fourth heating lamps 56, as well as the operation of the third linear guide 32, the fourth linear guide 33, the first linear guide 41, and the second linear guide 51 according to the signals from the position sensor 2.
[0029] Preferably, the control unit 6 includes a timing module, in which a preset baking time is set. The control unit 6 controls the opening and closing of several first baking lamps 35, several second baking lamps 43, several third baking lamps 53 and several fourth baking lamps 56, as well as the operation of the first linear guide 41 and the second linear guide 51 according to the preset baking time.
[0030] Preferably, the control unit 6 is communicated with the transportation system and is used to control the operation of the transportation system. When the control unit 6 receives the signal from the position sensor 2, it controls the transportation system to pause. When the baking is completed, the control unit 6 controls the operation of the transportation system to transport the baked electrophoretic body out and transport the electrophoretic body to be baked to the baking area 11.
[0031] Preferably, the baking device of the present application also includes an identification unit for identifying the model of the electrophoretic vehicle body, wherein the technology for model identification is prior art; the identification unit is communicated with the control unit 6, and the control unit 6 is used to control the operation of the two sliders on the second linear guide rail 51 according to the model identified by the identification unit, as well as the operation of the third linear guide rail 32 and the fourth linear guide rail 33 to adjust the position of the first support frame 34.
[0032] Preferably, the first support frame 34, the second support frame 42, the third support frame 52 and the fourth support frame 55 are respectively provided with the first temperature sensor 36, the second temperature sensor 44, the third temperature sensor 54 and the fourth temperature sensor 57, which are used to measure the temperature of the door rubber strip, the front cover rubber strip and the rear cover rubber strip respectively; the first temperature sensor 36, the second temperature sensor 44, the third temperature sensor 54 and the fourth temperature sensor 57 are all communicatively connected with the control unit 6, and the control unit 6 controls the operating power of the first heating lamps 35 or the second heating lamps 43 or the third heating lamps 53 or the fourth heating lamps 56 according to the measurement results of the first temperature sensor 36 or the second temperature sensor 44 or the third temperature sensor 54 or the fourth temperature sensor 57.
[0033] The embodiments of the present disclosure have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or technical improvements in the market, or to enable other persons of ordinary skill in the art to understand the present invention.
Claims
1. A non-standard baking device, characterized in that: It comprises a working cabin, a position sensor (2), two sets of door baking units, a front cover baking unit, a rear cover baking unit and a control unit (6); The working cabin comprises an electrophoretic vehicle body running area (1), and the electrophoretic vehicle body running area (1) is used for the electrophoretic vehicle body transportation system to transport the electrophoretic vehicle body; a baking area (11) is arranged in the electrophoretic vehicle body running area (1); A position sensor (2) is installed near the baking area (11) and is used to detect the position of the electrophoretic vehicle body; Two groups of door baking units are respectively arranged on both sides of the baking area (11) and are used to bake the four door rubber strips on both sides of the electrophoretic vehicle body; the door baking units include a first support frame (34) and a plurality of first baking lamps (35), the plurality of first baking lamps (35) are distributed along a pattern formed by the front door opening side rubber strip, the rear door opening side rubber strip and the door lower edge rubber strip of the electrophoretic vehicle body, and the plurality of first baking lamps (35) are all fixedly connected to the first support frame (34); The front cover baking unit is arranged at the first end of the baking area (11) and is used for baking the rubber strip of the front cover of the electrophoretic vehicle body; the front cover baking unit comprises a first linear guide rail (41), a second support frame (42) and a plurality of second baking lamps (43); the guide rail of the first linear guide rail (41) is fixedly arranged on the upper part of the working cabin along a direction perpendicular to the travel direction of the electrophoretic vehicle body; the second support frame (42) is fixedly connected to the slider of the first linear guide rail (41); the plurality of second baking lamps (43) are distributed in a pattern formed by the rubber strip of the front cover of the electrophoretic vehicle body, and the plurality of second baking lamps (43) are all fixedly connected to the second support frame (42); The rear cover baking unit is arranged at the second end of the baking area (11) and is used for baking the rubber strip of the rear cover of the electrophoretic vehicle body; the rear cover baking unit comprises a second linear guide rail (51), a third support frame (52) and a plurality of third baking lamps (53); the guide rail of the second linear guide rail (51) is fixedly arranged on the upper part of the working cabin along a direction perpendicular to the travel direction of the electrophoretic vehicle body; the third support frame (52) is fixedly connected to the slider of the second linear guide rail (51); the plurality of third baking lamps (53) are distributed along a pattern formed by the rubber strip of the rear cover of a two-box electrophoretic vehicle body or a pattern formed by the rubber strip of the rear cover of a three-box electrophoretic vehicle body, and the plurality of third baking lamps (53) are all fixedly connected to the third support frame (52); The control unit (6) is communicatively connected with the position sensor (2), the plurality of first heating lamps (35), the first linear guide rail (41), the plurality of second heating lamps (43), the second linear guide rail (51), and the plurality of third heating lamps (53), and is used for receiving signals from the position sensor (2), and controlling the opening and closing of the plurality of first heating lamps (35), the plurality of second heating lamps (43), and the plurality of third heating lamps (53), as well as the operation of the first linear guide rail (41) and the second linear guide rail (51) according to the signals from the position sensor (2).
2. A non-standard baking device according to claim 1, characterized in that: The rear cover baking unit also includes a fourth support frame (55) and a plurality of fourth baking lamps (56); the second linear guide rail (51) is a double-slider type linear guide rail, the third support frame (52) is fixedly connected to one of the sliders, and the fourth support frame (55) is fixedly connected to the other slider; the plurality of third baking lamps (53) are distributed along a pattern formed by the rubber strips of the rear cover of the two-box electrophoretic vehicle body, and the plurality of fourth baking lamps (56) are distributed along a pattern formed by the rubber strips of the rear cover of the three-box electrophoretic vehicle body, and the plurality of fourth baking lamps (56) are fixedly connected to the fourth support frame (55).
3. A non-standard baking device according to claim 2, characterized in that: It also includes an identification unit for identifying the type of electrophoretic vehicle body; the identification unit is in communication connection with a control unit (6), and the control unit (6) is used to control the operation of two slide blocks on the second linear guide rail (51) according to the type of vehicle identified by the identification unit.
4. A non-standard baking device according to claim 1 or 3, characterized in that: The door baking unit further comprises a fixing frame (31), a third linear guide rail (32) and a fourth linear guide rail (33); the fixing frames (31) of the two sets of door baking units are respectively fixedly arranged on both sides of the middle of the baking area (11) along the running direction of the electrophoretic vehicle body; the guide rail of the third linear guide rail (32) is fixedly arranged on the fixing frame (31) along the vertical direction or the horizontal direction; the guide rail of the fourth linear guide rail (33) is perpendicular to the guide rail of the third linear guide rail (32), and the first support frame (34) is fixedly connected to the slider of the fourth linear guide rail (33); the third linear guide rail (32) and the fourth linear guide rail (33) are both connected to the control unit (6) for communication, and the control unit (6) controls the operation of the third linear guide rail (32) and the fourth linear guide rail (33).
5. The non-standard baking device according to claim 2, characterized in that: The first support frame (34), the second support frame (42), the third support frame (52) and the fourth support frame (55) are respectively provided with a first temperature sensor (36), a second temperature sensor (44), a third temperature sensor (54) and a fourth temperature sensor (57), which are used to respectively measure the temperature of the door rubber strip, the front cover rubber strip and the rear cover rubber strip; the first temperature sensor (36), the second temperature sensor (44), the third temperature sensor (54) and the fourth temperature sensor (57) are all connected to the control unit (6) for communication; the control unit (6) controls the operating power of the first heating lamps (35) or the second heating lamps (43) or the third heating lamps (53) or the fourth heating lamps (56) according to the measurement results of the first temperature sensor (36) or the second temperature sensor (44) or the third temperature sensor (54) or the fourth temperature sensor (57).
6. The non-standard baking device according to claim 2, characterized in that: The first heating lamp (35), the second heating lamp (43), the third heating lamp (53) and the fourth heating lamp (56) are all short-wave infrared heating lamps.
7. The non-standard baking device according to claim 2, characterized in that: The baking temperatures of the first baking lamp (35), the second baking lamp (43), the third baking lamp (53) and the fourth baking lamp (56) are all in the range of 20 to 180°C.
8. The non-standard baking device according to claim 1, characterized in that: The control unit (6) comprises a timing module, in which a preset baking time is set. The control unit (6) controls the opening and closing of a plurality of first baking lamps (35), a plurality of second baking lamps (43) and a plurality of third baking lamps (53), and the operation of the first linear guide rail (41) and the second linear guide rail (51) according to the preset baking time.
9. The non-standard baking device according to claim 1, characterized in that: The control unit (6) is in communication connection with the transportation system and is used to control the operation of the transportation system.