Casting cleaning device
By designing a multi-casting reciprocating brushing structure and a casting cleaning device for water filtering erosion components, casting pollution problems are solved, efficient cleaning effects and cost savings are achieved, and a good foundation for subsequent processing is provided.
Patent Information
- Application Number
- CN202420756652.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Castings are susceptible to pollution and impurities during the production process, resulting in quality problems. The existing cleaning devices are insufficient in efficiency and effects, making it difficult to meet the needs of high-quality surface treatment.
A casting cleaning device was designed, using a multi-casting reciprocating brushing structure and a water filtering erosion assembly. The reciprocating tremor and brushing functions are realized through the connection of spring columns, tremor electromagnets, traction permanent magnets, brush bearing plates and other components in the shell, and is equipped with Filtration layer and reflux system ensure recycling of cleaning fluid and intercepting of dirty particles.
The castings are fully cleaned, the cleaning efficiency and effect are improved, the cost is saved, and the subsequent surface treatment is provided with good basic conditions.
Smart Images

Figure CN222306551U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting cleaning, in particular to a casting cleaning device. Background Art
[0002] During the production process, castings will be affected by various contaminants and impurities, such as grease, dust, sand, scale, etc. These contaminants and impurities will affect the quality of castings and even cause defects and failure of castings. Therefore, castings need to be cleaned to remove these contaminants and impurities, ensure that their surfaces are clean and smooth, meet the expected quality requirements, and improve their performance and life. In addition, cleaning can also provide good basic conditions for subsequent surface treatment processes such as spraying, painting, and chrome plating. For example, "Utility Model CN219483557U A casting cleaning device. The casting cleaning device of the utility model can realize the function of the placement rack sliding in the cleaning mechanism through the design of the relative position between the grid plate in the placement rack and the support plate in the cleaning mechanism. The cleaning mechanism is sequentially provided with a flushing component, a brush component and a brushing component, which can first flush and then brush the casting to be cleaned placed on the grid plate, thereby improving the cleaning effect of the casting, and the grid plate is provided with multiple layers, and multiple castings can be placed on each layer of the grid plate, and the cleaning efficiency is high." For the above problems, there may already be technical means to solve them in the prior art, but this case wants to provide an alternative or replacement technical solution. Utility Model Content
[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: a casting cleaning device, comprising: a device shell, a water storage tank and a cleaning inner cylinder, the water storage tank is installed on the device shell, the cleaning inner cylinder is installed in the device shell, a multi-casting reciprocating brushing structure is installed in the cleaning inner cylinder, and a water filtering and flushing component is installed on the cleaning inner cylinder;
[0004] The multi-casting reciprocating brushing structure comprises: a plurality of shell inner connecting spring columns, a plurality of shell vibrating electromagnets, a plurality of traction vibrating permanent magnets, an inner cylinder bearing platform, a pair of inner cylinder handles, a plurality of cylinder electromagnets, a plurality of cylinder inner permanent magnets, a plurality of cylinder inner connecting spring columns, a plurality of cylinder inner limiting sliding keys, a plurality of brush bearing plates and a plurality of brush bristles on the plates;
[0005] Several of the shell-internal connection spring columns are respectively installed on the inner side of the device shell, and several of the shell-internal connection spring columns are respectively connected to the bottom of the inner cylinder bearing platform, several of the shell vibration electromagnets are respectively installed on the device shell, several of the traction vibration permanent magnets are respectively installed on the bottom of the inner cylinder bearing platform, a groove is provided on the inner cylinder bearing platform, the cleaning inner cylinder is inserted into the inner cylinder bearing platform through the groove, a pair of inner cylinder handles are respectively installed on the cleaning inner cylinder, several of the cylinder electromagnets are respectively installed on the cleaning inner cylinder, several of the cylinder permanent magnets are respectively installed on several of the brush bearing plates, several of the cylinder-internal connection spring columns are respectively installed in several of the cylinder-internal limit sliding keys, and several of the cylinder-internal connection spring columns are respectively connected to several of the brush bearing plates, several of the cylinder-internal limit sliding keys are respectively installed on the inner side wall of the cleaning inner cylinder, several of the brush bearing plates are respectively inserted on several of the cylinder-internal limit sliding keys, and several of the plate bristles are respectively installed on both sides of several of the brush bearing plates.
[0006] It should be noted that, in the above, a plurality of castings are first placed into the cleaning inner cylinder one by one, and then the cleaning inner cylinder is placed on the inner cylinder bearing platform in the device shell through the inner cylinder handle, and the water storage tank is filled with water or cleaning liquid through the water filling valve arranged on the water storage tank, and a plurality of shell vibration electromagnets are energized, then the traction vibration permanent magnets corresponding thereto are subjected to magnetic force and are pushed or attracted, so that the inner cylinder bearing platform will vibrate back and forth up and down by relying on a plurality of shell connecting spring columns, thereby driving the cleaning inner cylinder to vibrate up and down, and because a plurality of water permeable holes are opened on the cleaning inner cylinder, the device shell The water will flow into the cleaning inner cylinder and contact the castings inside. The water flow in the vibration will flush the surface of the castings, and at the same time, several cylinder electromagnets release magnetic force to push several corresponding permanent magnets in the cylinder, so that several brush carrier plates rely on several corresponding cylinder limit sliding keys and several corresponding cylinder connecting springs to reciprocate, and the bristles on several plates thereon continuously brush the surface of the castings to complete the cleaning of the castings between the multiple brush carrier plates. After cleaning, the cleaning inner cylinder is lifted by the inner cylinder handle, and the cleaned castings are taken out.
[0007] Preferably, the water filter flushing assembly comprises: a filter layer in the box, a water pump, a pair of return flow connection pipes and a spray pipe port;
[0008] The filter layer in the box is installed in the water storage box, the water pump is installed on the device shell, a pair of return connection pipes are installed on the water pump, and a pair of return connection pipes are connected to the water storage box and the spray pipe port respectively, and the return connection pipes are detachable on the device shell;
[0009] It should be noted that, in the above-mentioned process, during the scrubbing, the dirt will be dissolved in the water or cleaning liquid, and the cleaning liquid will fill the entire device shell, and the water pump will suck the cleaning liquid in the water storage tank to the reflux connecting pipe, and then pass through another reflux connecting pipe, and finally flow back into the device shell through the spray pipe mouth, while the dirty particles in the device shell are intercepted by the filter layer in the box, thereby ensuring that the water pump will not be damaged and improving the cleaning efficiency. When too many dirty particles accumulate, they can be cleaned through the sewage cleaning port set on the water storage tank.
[0010] Preferably, an operation panel is provided on the housing of the device;
[0011] Preferably, a water filling valve is provided on the water storage tank;
[0012] Preferably, a sewage cleaning port is provided on the water storage tank body;
[0013] Preferably, a non-slip rubber pad is provided on the inner tube handle. Beneficial Effects
[0014] The utility model provides a casting cleaning device. It has the following beneficial effects. Compared with the prior art, the casting cleaning device has the following beneficial effects: the device uses a multi-casting reciprocating brushing structure to make a plurality of brush bearing plates vibrate reciprocatingly and drive the brush bristles on the plates to repeatedly brush the castings. At the same time, the inner cylinder bearing platform also vibrates reciprocatingly, so that the castings can be fully cleaned. With the recovery of the cleaning liquid, the castings can be cleaned well while saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the front and cross-sectional structure of a casting cleaning device described in the utility model.
[0016] Figure 2 The utility model is a schematic diagram of the top view of the cleaning inner cylinder of the casting cleaning device.
[0017] Figure 3 for Figure 2 A partial enlarged schematic diagram of "A" in the figure.
[0018] In the figure: 1. Device shell; 2. Water storage tank; 3. Cleaning inner cylinder; 4. Spring column connecting inside the shell; 5. Shell vibration electromagnet; 6. Traction vibration permanent magnet; 7. Inner cylinder bearing platform; 8. Inner cylinder handle; 9. Cylinder electromagnet; 10. Permanent magnet inside the cylinder; 11. Spring column connecting inside the cylinder; 12. Limit sliding key inside the cylinder; 13. Brush bearing plate; 14. Brush on the plate; 15. Filter layer inside the box; 16. Water pump; 17. Return connection pipe; 18. Spray pipe outlet. DETAILED DESCRIPTION
[0019] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0020] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control. Example
[0021] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-3As shown, a casting cleaning device comprises: a device shell 1, a water storage tank 2 and a cleaning inner cylinder 3, wherein the water storage tank 2 is mounted on the device shell 1, the cleaning inner cylinder 3 is mounted in the device shell 1, a multi-casting reciprocating brushing structure is mounted in the cleaning inner cylinder 3, and a water filtering flushing component is mounted on the cleaning inner cylinder 3; the multi-casting reciprocating brushing structure comprises: a plurality of shell inner connecting spring columns 4, a plurality of shell vibration electromagnets 5, a plurality of traction vibration permanent magnets 6, an inner cylinder bearing platform 7, a pair of inner cylinder handles 8, a plurality of cylinder electromagnets 9, a plurality of cylinder permanent magnets 10, a plurality of cylinder inner A connecting spring column 11, a plurality of inner-cylinder limit sliding keys 12, a plurality of brush bearing plates 13 and a plurality of brush bristles 14 on the plates; a plurality of said inner-shell connecting spring columns 4 are respectively installed on the inner side of the device outer shell 1, and a plurality of said inner-shell connecting spring columns 4 are respectively connected to the bottom of the inner cylinder bearing platform 7, a plurality of said shell vibration electromagnets 5 are respectively installed on the device outer shell 1, a plurality of said traction vibration permanent magnets 6 are respectively installed on the bottom of the inner cylinder bearing platform 7, a groove is provided on the inner cylinder bearing platform 7, and the cleaning inner cylinder 3 is inserted into the inner cylinder bearing platform 7 through the groove, a pair of The inner cylinder handles 8 are respectively installed on the cleaning inner cylinder 3, a plurality of the cylinder electromagnets 9 are respectively installed on the cleaning inner cylinder 3, a plurality of the cylinder permanent magnets 10 are respectively installed on a plurality of the brush bearing plates 13, a plurality of the cylinder connecting spring columns 11 are respectively installed in a plurality of the cylinder limiting sliding keys 12, and a plurality of the cylinder connecting spring columns 11 are respectively connected to a plurality of the brush bearing plates 13, a plurality of the cylinder limiting sliding keys 12 are respectively installed on the inner side walls of the cleaning inner cylinder 3, and a plurality of the brush bearing plates 13 are respectively inserted in a plurality of the cylinder limiting sliding keys 1 2, a plurality of the on-board bristles 14 are respectively installed on both sides of a plurality of the brush bearing plates 13; the water filtering and flushing assembly comprises: an in-box filter layer 15, a water pump 16, a pair of return flow connecting pipes 17 and a spray pipe mouth 18; the in-box filter layer 15 is installed in the water storage tank body 2, the water pump 16 is installed on the device housing 1, a pair of the return flow connecting pipes 17 are respectively installed on the water pump 16, and a pair of the return flow connecting pipes 17 are respectively connected to the water storage tank body 2 and the spray pipe mouth 18, and the return flow connecting pipes 17 are disassembled and assembled on the device housing 1.
[0022] According to the attached Figure 1-3It is concluded that, first, multiple castings are placed in the cleaning inner cylinder 3 one by one, and then the cleaning inner cylinder 3 is placed on the inner cylinder bearing platform 7 in the device shell 1 through the inner cylinder handle 8, and the water storage tank 2 is filled with water or cleaning liquid through the water filling valve arranged on the water storage tank 2, and a number of shell vibration electromagnets 5 are energized, and the traction vibration permanent magnets 6 corresponding thereto will be subjected to magnetic force and be pushed or attracted, so the inner cylinder bearing platform 7 will rely on a number of shell connecting spring columns 4 to reciprocate up and down and vibrate, thereby driving the cleaning inner cylinder 3 to vibrate up and down, and because a number of water-permeable holes are provided on the cleaning inner cylinder 3, the water in the device shell 1 will flow into the cleaning inner cylinder 3 and contact the castings inside, and the water flow in the vibration will flush the surface of the castings, and at the same time, a number of cylinder electromagnets 9 release magnetic force to push a number of corresponding cylinder permanent magnets 10, so that a number of brush bearing plates 13 rely on a number of pairs The corresponding inner limit sliding key 12 and several corresponding inner connecting springs of the cylinder move back and forth, and several plate bristles 14 thereon continuously brush the surface of the casting to complete the cleaning of the casting between multiple brush bearing plates 13. After the cleaning is completed, the cleaning inner cylinder 3 is lifted by the inner cylinder handle 8, and then the cleaned casting is taken out; in the process of brushing, the dirt will be dissolved in the water or cleaning liquid, and the cleaning liquid fills the entire device shell 1, and the water pump 16 sucks the cleaning liquid in the water storage tank 2 to the reflux connecting pipe 17, and then through another reflux connecting pipe 17, finally flows back to the device shell 1 through the spray pipe mouth 18, and the dirty particles in the device shell 1 are intercepted by the filter layer 15 in the box, so as to ensure that the water pump 16 will not be damaged and improve the cleaning efficiency. When too many dirty particles accumulate, they can be cleaned through the sewage cleaning port set on the water storage tank 2.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A casting cleaning device, comprising: A device housing (1), a water storage tank (2) and a cleaning inner cylinder (3), characterized in that the water storage tank (2) is mounted on the device housing (1), the cleaning inner cylinder (3) is mounted in the device housing (1), a multi-casting reciprocating scrubbing structure is mounted in the cleaning inner cylinder (3), and a water filtering and flushing component is mounted on the cleaning inner cylinder (3); The multi-casting reciprocating brushing structure comprises: a plurality of shell-connecting spring columns (4), a plurality of shell-vibrating electromagnets (5), a plurality of traction vibrating permanent magnets (6), an inner cylinder bearing platform (7), a pair of inner cylinder handles (8), a plurality of cylinder electromagnets (9), a plurality of cylinder permanent magnets (10), a plurality of cylinder-connecting spring columns (11), a plurality of cylinder-limiting sliding keys (12), a plurality of brush bearing plates (13) and a plurality of brush bristles on the plates (14); A plurality of the shell-interconnecting spring columns (4) are respectively installed on the inner side of the device shell (1), and a plurality of the shell-interconnecting spring columns (4) are respectively connected to the bottom of the inner cylinder bearing platform (7), a plurality of the shell vibration electromagnets (5) are respectively installed on the device shell (1), a plurality of the traction vibration permanent magnets (6) are respectively installed on the bottom of the inner cylinder bearing platform (7), a groove is provided on the inner cylinder bearing platform (7), the cleaning inner cylinder (3) is inserted into the inner cylinder bearing platform (7) through the groove, a pair of the inner cylinder handles (8) are respectively installed on the cleaning inner cylinder (3), and a plurality of the cylinder electromagnets (9) are respectively installed on the inner cylinder bearing platform (7). On the cleaning inner cylinder (3), a plurality of the inner cylinder permanent magnets (10) are respectively mounted on a plurality of the brush bearing plates (13), a plurality of the inner cylinder connecting spring columns (11) are respectively mounted in a plurality of the inner cylinder limiting sliding keys (12), and a plurality of the inner cylinder connecting spring columns (11) are respectively connected to a plurality of the brush bearing plates (13), a plurality of the inner cylinder limiting sliding keys (12) are respectively mounted on the inner side wall of the cleaning inner cylinder (3), a plurality of the brush bearing plates (13) are respectively inserted on a plurality of the inner cylinder limiting sliding keys (12), and a plurality of the brush bristles (14) on the plates are respectively mounted on both sides of a plurality of the brush bearing plates (13).
2. A casting cleaning device according to claim 1, characterized in that: The water filtering and flushing component comprises: a filter layer (15) in the box, a water pump (16), a pair of return flow connecting pipes (17) and a spray pipe opening (18); The in-box filter layer (15) is installed in the water storage box (2), the water pump (16) is installed on the device housing (1), a pair of return flow connecting pipes (17) are respectively installed on the water pump (16), and the pair of return flow connecting pipes (17) are respectively connected to the water storage box (2) and the spray pipe port (18), and the return flow connecting pipes (17) are detachable on the device housing (1).
3. A casting cleaning device according to claim 2, characterized in that: An operation panel is provided on the device housing (1).
4. A casting cleaning device according to claim 3, characterized in that: The water storage tank (2) is provided with a water injection valve.
5. A casting cleaning device according to claim 4, characterized in that: The water storage tank body (2) is provided with a sewage cleaning port.
6. A casting cleaning device according to claim 5, characterized in that: The inner tube handle (8) is provided with an anti-slip rubber pad.
Citation Information
Patent Citations
Casting cleaning device
CN219483557U