Guide pin centrifugal dehydration device

By using a rotating frame and multi-stage storage lattice in the needle guide dehydration device, the problem of water accumulation in the needle guide during the dehydration process is solved, and the uniformity of the moisture surface of the needle guide and the dehydration efficiency is improved.

CN222306663UActive Publication Date: 2025-01-07HUNAN ZHONGYONG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202323602561.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-07
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

During the dehydration process, the guide needle is prone to accumulate water at the bottom of the container, resulting in uneven humidity, prolonging drying time, increasing production costs, and reducing dehydration efficiency.

Method used

The rotary frame is used to generate centrifugal force, and combined with the design of multi-stage storage grids and drainage holes, ensuring that the water of the guide needle is evenly thrown out during the dehydration process, avoiding water accumulation, and improving drying efficiency.

Benefits of technology

The uniformity of the moisture of the guide needle surface is achieved, the drying time is shortened, the dehydration efficiency is improved, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a guide pin centrifugal dewatering device which comprises a cleaning box, a guide pin, a water pump, a water pump and a water pump, the rotary frame is arranged above the rotary table, and a motor for driving the rotary frame to rotate is arranged in the rotary table; the storage frame is rotationally mounted on the rotating frame, a hanging rod is arranged at the top of the storage frame, and a bearing shaft is arranged on the outer wall of the storage frame; the vertical frame is arranged above the cleaning box, and a guide rail is arranged on the inner top surface of the vertical frame; the movable table is arranged in the guide rail, a hanging seat is arranged below the movable table, and an adjusting air cylinder for driving the hanging hook to move up and down is arranged above the movable table; and an adjusting motor for driving the hanging hook to rotate is arranged above the moving table. The guide pin drying device has the beneficial effects that the rotating frame rotates to generate centrifugal force, and the design of the storage disc and the multi-stage storage grids is adopted, so that the drying degree of the same batch of guide pins can be kept uniform, water accumulation is avoided, the subsequent drying efficiency is improved, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of guide needle production, in particular to a centrifugal dehydration device for guide needles. Background Art

[0002] During the guide needle production process, when the guide needle is formed, it is necessary to clean the guide needle to ensure the cleanliness of the guide needle surface in order to cooperate with the subsequent chemical processing. In order to ensure the cleanliness of the guide needle surface and avoid water residue, it is usually necessary to further dehydrate the guide needle after cleaning. Due to the small size of the guide needle, it is impossible to dehydrate it individually, and it is often stored in batches in a container before being dehydrated as a whole. When the guide needle is placed in the container, water often accumulates at the bottom, which makes the guide needle have different degrees of moisture. In the subsequent drying, it often needs to be repeatedly processed, which prolongs the time of drying the guide needle in the later stage, increases production costs, reduces dehydration efficiency, and cannot meet current production needs. Utility Model Content

[0003] The purpose of the present utility model is to provide a guide needle centrifugal dehydration device in order to solve the above-mentioned problem, so as to solve the problem that in the prior art, during the dehydration process, water often accumulates at the bottom of the container for the guide needles, and the guide needles cannot be fully dehydrated, resulting in different degrees of moisture on the surface of the guide needles of the same batch, thereby prolonging the time for drying the guide needles in the later stage, increasing production costs, reducing dehydration efficiency, and failing to meet the technical problems of current production needs. The preferred technical solution among the many technical solutions provided by the present utility model adopts the rotation of the rotating frame to generate centrifugal force, and cooperates with the design of the storage tray and the multi-level storage grid, so that the drying degree of the guide needles of the same batch can be kept uniform, water accumulation can be avoided, and the efficiency of subsequent drying can be improved. The practical technical effect is described in detail below.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] The guide needle centrifugal dehydration device provided by the utility model comprises:

[0006] A cleaning box, wherein a turntable is provided inside the cleaning box;

[0007] A rotating frame is arranged above the turntable, and a motor is arranged inside the turntable to drive the rotating frame to rotate;

[0008] A storage frame is rotatably mounted on the rotating frame, a hanging rod is provided on the top of the storage frame, and a supporting shaft is provided on the outer wall of the storage frame;

[0009] A vertical frame is arranged above the cleaning box, and a guide rail is arranged on the inner top surface of the vertical frame;

[0010] A movable platform is arranged in the guide rail, a hanging seat is arranged below the movable platform, and an adjusting cylinder for driving the hanging hook to move up and down is arranged above the movable platform;

[0011] The hanging hooks are arranged on both sides of the hanging seat, and an adjusting motor for driving the hanging hooks to rotate is arranged above the moving platform.

[0012] Preferably, conveyor belts are provided on both sides of the stand.

[0013] Preferably, a multi-layer storage tray is provided inside the storage frame, and a plurality of storage compartments for placing guide needles are formed inside each storage tray, and drainage holes are provided on the bottom surfaces of the storage compartments.

[0014] Preferably, the bottom surface of the storage compartment is an inclined surface.

[0015] Preferably, a baffle for limiting the storage tray is provided at the edge of the storage frame.

[0016] Preferably, a supporting seat is provided on the rotating frame, and the supporting seat is arranged on the rotating frame for receiving the storage frame.

[0017] Preferably, the turntable is a quadrangular pyramid structure with a raised middle portion, and a waterproof ring is provided on the top surface of the turntable.

[0018] Preferably, a sliding groove for the adjusting cylinder to pass through is provided on the top of the stand.

[0019] The beneficial effects are:

[0020] The rotating frame is used to generate centrifugal force, and the design of the storage tray and multi-level storage grid can ensure that the drying degree of the guide needles in the same batch is uniform, avoid the generation of water accumulation, improve the efficiency of subsequent drying, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a three-dimensional structure of the utility model Figure 1 ;

[0023] Figure 2 It is a three-dimensional structure of the utility model Figure 2 ;

[0024] Figure 3 The utility model Figure 2 A local enlarged view of point A in FIG.

[0025] Figure 4 This is a three-dimensional structural view of the storage frame of the utility model;

[0026] Figure 5 It is a structural view of the interior of the cleaning box of the utility model.

[0027] The following are the descriptions of the reference numerals:

[0028] 1. Turntable; 2. Cleaning box; 3. Rotating frame; 4. Sliding groove; 5. Guide rail; 6. Adjusting cylinder; 7. Moving table; 8. Stand; 9. Storage frame; 10. Conveyor belt; 11. Storage tray; 12. Hanging rod; 13. Storage rack; 14. Baffle; 15. Support shaft; 16. Waterproof ring; 17. Support seat; 18. Hanging hook; 19. Hanging seat; 20. Adjusting motor. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0030] See also Figure 1-Figure 5 As shown, the utility model provides a guide needle centrifugal dehydration device, comprising:

[0031] The cleaning box 2 is a rectangular parallelepiped structure placed on the factory floor, and its top is an open structure to facilitate the placement of the guide needle to be cleaned and the storage rack 13. A turntable 1 is provided inside the cleaning box 2. The turntable 1 is arranged at the center of the bottom surface of the cleaning box 2. The turntable 1 is a four-sided structure with a raised middle. A waterproof ring 16 is provided on the top surface of the turntable 1. The design of the waterproof ring 16 can prevent external water from flowing into the middle of the turntable 1 during the centrifugal dehydration process of the equipment, thereby reducing the probability of water contacting the motor inside the turntable 1;

[0032] The rotating frame 3 is arranged above the turntable 1. A motor is arranged inside the turntable 1 to drive the rotating frame 3 to rotate. Due to the structural design of the turntable 1, a space for installing a power supply is reserved below. When in use, the motor shaft is guided out from the top surface of the turntable 1, and a waterproof sealing structure is added to the surface of the turntable 1 to reduce the probability of water contacting the motor during the centrifugal dehydration process.

[0033] The storage frame 9 is rotatably mounted on the rotating frame 3. A hanging rod 12 is provided on the top of the storage frame 9. The hanging rod 12 is arranged on the top of the storage frame 9, which can not only strengthen the overall strength of the storage frame 9, but also facilitate the storage frame 9 to be lifted by the hanging hook 18. A supporting shaft 15 is provided on the outer wall of the storage frame 9. A positioning groove for placing the storage tray 11 is provided on the surface of the storage frame 9. The surface of the storage frame 9 is provided with multi-layer positioning grooves to facilitate the positioning and installation of multiple trays. At the same time, the surface of the storage frame 9 is grooved, which can reduce the weight while ensuring the supporting strength, facilitate the subsequent centrifugal dehydration, and reduce the energy consumption;

[0034] A stand 8 is arranged above the cleaning box 2. A guide rail 5 is arranged on the inner top surface of the stand 8. The stand 8 is a vertically arranged rectangular structure. There are two guide rails 5, which are symmetrically arranged on the inner top surface of the stand 8. A transmission chain is arranged inside the guide rail 5, and a driving motor for driving the transmission chain to rotate is arranged on the outer wall of the stand 8. The moving platform 7 is fixedly connected to the transmission chain. When the position of the moving platform 7 needs to be adjusted, the driving motor drives the transmission chain to rotate through the gear, so that the moving platform 7 moves along the guide rail 5, thereby realizing the position adjustment of the moving platform 7.

[0035] The movable platform 7 is arranged in the guide rail 5. A hanging seat 19 is provided below the movable platform 7. There are two hanging seats 19, which are symmetrically arranged and can be respectively corresponding to two storage frames 9 for hanging and positioning. An adjusting cylinder 6 is provided above the movable platform 7 to drive the hanging hook 18 to move up and down. In order to facilitate the structural design and improve the utilization rate of the top space of the stand 8, a sliding groove 4 for the adjusting cylinder 6 to pass through is provided on the top of the stand 8, which can provide a position for the space utilization when the adjusting cylinder 6 is installed. At the same time, there are two adjusting cylinders 6, which are symmetrically arranged on the surface of the movable platform 7. When conveying the storage frame 9, the height of the hanging seat 19 can be adjusted to facilitate the delivery and pickup of the storage frame 9.

[0036] The mounting hook 18 is arranged on both sides of the mounting seat 19. An adjusting motor 20 is arranged above the moving platform 7 to drive the mounting hook 18 to rotate. A horizontally arranged rotating shaft is arranged inside the mounting seat 19. The mounting hook 18 is fixedly mounted at both ends of the rotating shaft. The adjusting motor 20 is connected to the rotating shaft through a chain transmission. When in use, when the position of the mounting hook 18 is close to the position of the mounting rod 12 on the storage frame 9, the adjusting motor 20 can drive the rotating shaft to rotate, thereby realizing the angle adjustment of the mounting hook 18, so that the mounting rod 12 is positioned and supported by the mounting hook 18, so as to facilitate the transportation of the storage frame 9 to the rotating frame 3 for installation. It should be noted that a groove for positioning the mounting rod 12 is opened on the mounting hook 18, which can ensure that the mounting rod 12 is tightly fitted in the groove, thereby ensuring the stability of the storage frame 9 during transportation, reducing shaking, and improving the accuracy of subsequent storage frame 9 installation and positioning;

[0037] When in use, the driving motor on the stand 8 drives the moving platform 7 to move inside the guide rail 5. When the moving platform 7 is above the storage frame 9 to be transported, the adjusting cylinder 6 works to drive the hanging seat 19 below to move downward. When the hanging seat 19 is close to the top of the storage frame 9, the adjusting motor 20 works to drive the internal rotating shaft of the hanging seat 19 to rotate, so that the hanging hook 18 is deflected together, thereby avoiding the hanging rod 12. When the hanging seat 19 moves below the hanging rod 12, the adjusting motor 20 drives the hanging hook 18 to reset, and the storage frame 9 is positioned. Then the adjusting cylinder 6 is reset, driving the storage frame 9 to move up, and the storage frame 9 is placed in the storage box from one side of the cleaning box 2. When it reaches above the rotating frame 3, the storage frame 9 is moved down, so that the supporting shafts 15 on both sides of the storage frame 9 are stuck on the rotating frame 3 for positioning, and then the above operation is repeated to guide the other two storage frames 9 to be transported to After the dehydration is completed, the rotating frame 3 stops rotating and adjusts its position so as to facilitate the subsequent positioning of the moving platform 7. The hanging seat 19 is driven to move by the adjusting cylinder 6, and the storage frame 9 is taken out from the inside of the rotating frame 3, and then the storage frame 9 is moved to the other side of the cleaning box 2 to complete the cleaning purpose. This dehydration method significantly improves the batch processing capacity of the guide needle dehydration, and at the same time can ensure that the moisture content of the guide needles dehydrated in the same batch is the same, which is convenient for subsequent unified drying, reduces the situation of rework, and significantly improves the drying efficiency.

[0038] In another embodiment, a conveyor belt 10 is provided on both sides of the vertical frame 8, and grooves for placing the conveyor belt 10 are opened on both sides of the vertical frame 8 to facilitate the conveyor belt 10 to approach the cleaning box 2, and the position of the storage frame 9 is adjusted by the cooperation of the hanging seat 19 and the hanging hook 18.

[0039] In another embodiment, a multi-layer storage tray 11 is provided inside the storage frame 9, and each storage tray 11 is formed with a plurality of storage compartments for placing guide needles. Guide needles can be placed inside the storage compartments, and the separated storage can facilitate counting and classification. Drain holes are provided on the bottom surface of the storage compartments, wherein the drainage holes are located at the bottom edge of the storage compartments, and the size of the opening cannot be larger than the diameter of the guide needle to prevent the guide needle from being guided out of the drainage holes.

[0040] In another embodiment, the bottom surface of the storage compartment is an inclined surface, and an inclined structural design is adopted, so that when the storage frame 9 is placed horizontally, the water flow inside the storage compartment moves along the inclined surface and is finally discharged through the drainage hole to avoid water accumulation inside the storage compartment. At the same time, it should be noted that when the storage frame 9 is placed, the storage compartment will be outward, so that centrifugal force can be generated during the rotation of the rotating frame 3. At this time, the storage frame 9 deflects around the supporting shaft 15, and uses centrifugal force to throw out the water flow inside the storage compartment. The inclined surface design just reduces the difficulty of water flow and improves the drainage efficiency.

[0041] In another embodiment, a baffle 14 is provided at the edge of the storage frame 9 to limit the storage tray 11. The baffle 14 can facilitate the positioning of the storage tray 11 when it is inserted into the storage frame 9. The storage tray 11 can be directly abutted against the baffle 14 during insertion, which can significantly improve the installation efficiency of the storage tray 11.

[0042] In another embodiment, a supporting seat 17 is provided on the rotating frame 3, which is arranged on the rotating frame 3 and is used to receive the storage frame 9. A groove corresponding to the position of the supporting shaft 15 on the storage frame 9 is opened on the supporting seat 17. The supporting shaft 15 on the storage frame 9 can be cooperated with the supporting seat 17 to realize rotational positioning, so that the storage frame 9 can rotate freely during the subsequent centrifugal dehydration process.

[0043] The above are only specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A guide needle centrifugal dehydration device, characterized in that: include: A cleaning box (2), wherein a turntable (1) is provided inside the cleaning box (2); A rotating frame (3) is arranged above the turntable (1), and a motor is arranged inside the turntable (1) to drive the rotating frame (3) to rotate; A storage frame (9) is rotatably mounted on the rotating frame (3); a hanging rod (12) is provided on the top of the storage frame (9); and a supporting shaft (15) is provided on the outer wall of the storage frame (9); A vertical frame (8) is arranged above the cleaning box (2), and a guide rail (5) is provided on the inner top surface of the vertical frame (8); A movable platform (7) is arranged inside the guide rail (5); a hanging seat (19) is provided below the movable platform (7); and an adjusting cylinder (6) is provided above the movable platform (7) for driving the hanging hook (18) to move up and down; The hanging hooks (18) are arranged on both sides of the hanging seat (19), and an adjusting motor (20) for driving the hanging hooks (18) to rotate is arranged above the movable platform (7).

2. The guide needle centrifugal dehydration device according to claim 1 is characterized in that: Conveyor belts (10) are provided on both sides of the stand (8).

3. The guide needle centrifugal dehydration device according to claim 1 is characterized in that: The storage frame (9) is provided with a multi-layer storage tray (11) inside, and each storage tray (11) is formed with a plurality of storage compartments for placing guide needles, and drainage holes are provided on the bottom surface of the storage compartments.

4. The guide needle centrifugal dehydration device according to claim 3 is characterized in that: The bottom surface of the storage compartment is an inclined surface.

5. The guide needle centrifugal dehydration device according to claim 3 is characterized in that: A baffle (14) for limiting the position of the storage tray (11) is provided at the edge of the storage frame (9).

6. The guide needle centrifugal dehydration device according to claim 1, characterized in that: The rotating frame (3) is provided with a supporting seat (17), which is arranged on the rotating frame (3) and is used to receive the storage frame (9).

7. The guide needle centrifugal dehydration device according to claim 1, characterized in that: The turntable (1) is a four-sided pyramid structure with a raised middle portion, and a waterproof ring (16) is provided on the top surface of the turntable (1).

8. The guide needle centrifugal dehydration device according to claim 1, characterized in that: The top of the stand (8) is provided with a sliding groove (4) for the regulating cylinder (6) to pass through.