Efficient heating type glazing calender
By designing the cleaning structure and guidance structure in the heating calender, the problem of reducing heating efficiency caused by scale accumulation in the water tank is solved, and more efficient water-liquid heating and use efficiency is achieved.
Patent Information
- Application Number
- CN202420521708.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The accumulation of scale inside the water tank in the existing heating calenders leads to a decrease in heating efficiency, affecting the efficiency of the calenders.
A cleaning structure including guide strips, fixing strips, waterproof servo motors, screws, spikes and guide structures was designed. The cleaning of scale at the bottom of the water tank and the guiding drip of descaling agents was achieved through relative motion and driving mechanisms, which improved the Cleaning efficiency at the bottom of the tank.
It effectively avoids the influence of scale accumulation on the heating efficiency of heating wire, improves the heating efficiency of water, and thus improves the efficiency of calendering machine.
Smart Images

Figure CN222306867U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calenders, in particular to a high-efficiency heating calender. Background Art
[0002] A calender is a device used to roll metal sheets. It is mainly used to process metal sheets to obtain the desired thickness, surface finish and shape. A calender usually includes a group of rollers. Through the rotation and pressure of the rollers, the metal sheets are plastically deformed, thereby changing their thickness and surface quality. Calenders are widely used in metal processing industries such as steel and non-ferrous metals. A heated calender is a type of calender that can heat the pressure rollers on the calender. After the metal is heated, its ductility will become better, thereby improving the rolling effect of the metal.
[0003] With respect to the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: during the use of the heating type calender, the water inside the water tank is usually heated by a heating wire. However, during the long-term use of the water tank, a layer of scale is easily condensed on the bottom of the water tank. The thickness of these scales will increase over a long period of time, thereby reducing the heating efficiency of the heating wire on the water inside the water tank in the later stage, thereby reducing the use efficiency of the calender body.
[0004] Therefore, the utility model provides a high-efficiency heating calender. Utility Model Content
[0005] The utility model aims to solve the disadvantage in the prior art that the scale accumulation inside the water tank on the calender body easily leads to the reduction of the heating efficiency of the water liquid inside the water tank, and proposes a high-efficiency heating calender.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency heating calender, including a calender body, a water tank is fixedly connected to the surface of the calender body, a heating wire is fixedly connected between the water tank and the calender body, the upper end of the water tank is connected to a water inlet pipe, and a cleaning structure is provided on the inner side of the water tank, the cleaning structure includes a guide bar fixedly connected to the inner side of the water tank, a fixed bar is slidably connected to the inner side of the guide bar, and a plurality of steel wires are evenly fixedly connected to the lower surface of the fixed bar.
[0007] The effect achieved by the above components is: the fixed bar slides inside the guide bar, thereby realizing relative movement between the steel wire on the fixed bar and the bottom of the water tank, and the steel wire can clean the scale at the bottom of the water tank, thereby improving the cleaning efficiency of the scale at the bottom of the water tank.
[0008] Preferably, a screw rod is rotatably connected inside the water tank, a connecting strip is fixedly connected to the upper surface of the fixing strip, and the connecting strip and the surface of the screw rod are threadedly connected.
[0009] The effect achieved by the above components is that the waterproof servo motor drives the screw rod to rotate inside the water tank, thereby realizing the driving work of the connecting strip.
[0010] Preferably, a waterproof servo motor is fixedly connected to the inner side of the water tank, and the output end of the waterproof servo motor is fixedly connected to the screw rod.
[0011] The effects achieved by the above components are: starting the waterproof servo motor, the waterproof servo motor will drive the screw rod to rotate inside the water tank.
[0012] Preferably, a plurality of fixing blocks are fixedly connected to the side walls of the fixing strip, and spikes are fixedly connected to the side walls of the fixing blocks.
[0013] The effect achieved by the above components is that the spikes can scrape off some tightly solidified scale, further improving the cleaning efficiency of the scale at the bottom of the water tank.
[0014] Preferably, a guide structure is provided on the surface of the fixing bar, the fixing bar is a hollow structure, and the guide structure includes a plurality of through holes opened on the lower surface of the fixing bar.
[0015] The effect achieved by the above components is that the descaling agent flows out from the through hole, and the descaling agent can be added during the moving wire process, further improving the cleaning effect of the scale at the bottom of the water tank.
[0016] Preferably, the upper surface of the fixing bar is connected to a connecting pipe, and the upper end of the connecting pipe is fixedly connected to a second funnel.
[0017] The effect achieved by the above components is that the descaling agent flows into the inner side of the second funnel along the hard tube and the soft tube, and finally flows down to the inner side of the fixing strip along the connecting tube.
[0018] Preferably, a support bar is fixedly connected to the inner side of the water inlet pipe, a first funnel is fixedly connected to the side wall of the support bar, a hard pipe is fixedly connected below the first funnel, and a soft hose is connected to the lower end of the hard pipe.
[0019] The effect achieved by the above components is: when the second funnel moves to the position corresponding to the hose, the waterproof servo motor is stopped and started. The setting of the hose facilitates better docking with the second funnel. At this time, the descaling agent is added to the first funnel, and the descaling agent will flow into the inside of the second funnel along the hard tube and the hose.
[0020] In summary:
[0021] 1. In the utility model, by setting up a cleaning structure, it is convenient to clean the scale at the bottom of the water tank, avoiding the phenomenon that the formation of thick scale easily affects the heating effect of the heating wire on the water liquid, and improving the heating efficiency of the water liquid to a certain extent, thereby improving the use efficiency of the heating calender body.
[0022] 2. In the present invention, by providing a guiding structure, it is convenient to guide and drip the descaling agent on the bottom side of the water tank, thereby further improving the cleaning efficiency of scale. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0024] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0025] Figure 3 For the utility model Figure 2 Schematic diagram of the local structure;
[0026] Figure 4 For the utility model Figure 3 Enlarged view of point A.
[0027] Legend: 1. Calender body; 2. Water tank; 3. Heating wire; 4. Water inlet pipe; 5. Cleaning structure; 51. Waterproof servo motor; 52. Screw rod; 53. Guide bar; 54. Connecting bar; 55. Fixing bar; 56. Fixing block; 57. Spike; 58. Steel wire; 6. Guide structure; 61. First funnel; 62. Support bar; 63. Hard pipe; 64. Hose; 65. Connecting pipe; 66. Second funnel; 67. Through hole. DETAILED DESCRIPTION
[0028] Reference Figure 1 As shown, the utility model provides a technical solution: a high-efficiency heating calender, comprising a calender body 1, a water tank 2 is fixedly connected to the surface of the calender body 1, a heating wire 3 is fixedly connected between the water tank 2 and the calender body 1, an upper end of the water tank 2 is connected to a water inlet pipe 4, a cleaning structure 5 is provided on the inner side of the water tank 2, and a guide structure 6 is provided on the surface of the fixed strip 55.
[0029] The specific settings and functions of the cleaning structure 5 and the guiding structure 6 are described in detail below.
[0030] Reference Figure 1-Figure 4As shown, in this embodiment: the cleaning structure 5 includes a guide bar 53 fixedly connected to the inner side of the water tank 2, a fixing bar 55 is slidably connected to the inner side of the guide bar 53, and a plurality of steel wires 58 are evenly fixedly connected to the lower surface of the fixing bar 55. The fixing bar 55 slides inside the guide bar 53, so that the relative movement between the steel wire 58 on the fixing bar 55 and the bottom of the water tank 2 can be realized, and the steel wire 58 can realize the cleaning of the scale at the bottom of the water tank 2, thereby improving the cleaning efficiency of the scale at the bottom of the water tank 2.
[0031] The inner part of the water tank 2 is connected to the screw rod 52 for rotation, and the upper surface of the fixing bar 55 is fixedly connected to the connecting bar 54, and the connecting bar 54 is threadedly connected to the surface of the screw rod 52. The waterproof servo motor 51 drives the screw rod 52 to rotate inside the water tank 2, thereby realizing the driving work of the connecting bar 54.
[0032] A waterproof servo motor 51 is fixedly connected to the inner side of the water tank 2, and the output end of the waterproof servo motor 51 is fixedly connected to the screw 52. When the waterproof servo motor 51 is started, the waterproof servo motor 51 drives the screw 52 to rotate inside the water tank 2. A plurality of fixed blocks 56 are fixedly connected to the side wall of the fixed bar 55, and spikes 57 are fixedly connected to the side wall of the fixed block 56. The spikes 57 can scrape and break some tightly solidified scale, further improving the cleaning efficiency of the scale at the bottom of the water tank 2.
[0033] Reference Figure 2-Figure 4 As shown, specifically, the fixing bar 55 is a hollow structure, and the guide structure 6 includes a plurality of through holes 67 opened on the lower surface of the fixing bar 55. The descaling agent flows out from the through holes 67, and the descaling agent can be added during the moving wire 58, further improving the cleaning effect of the scale at the bottom of the water tank 2.
[0034] The upper surface of the fixed bar 55 is connected with a connecting pipe 65, and the upper end of the connecting pipe 65 is fixedly connected with a second funnel 66. The descaling agent will flow into the inner side of the second funnel 66 along the hard pipe 63 and the hose 64, and finally flow into the inner side of the fixed bar 55 along the connecting pipe 65. The inner side of the water inlet pipe 4 is fixedly connected with a support bar 62, and the side wall of the support bar 62 is fixedly connected with a first funnel 61. The lower part of the first funnel 61 is fixedly connected with a hard pipe 63, and the lower end of the hard pipe 63 is connected with a hose 64. When the second funnel 66 moves to a position corresponding to the hose 64, the waterproof servo motor 51 is stopped and started. The setting of the hose 64 facilitates better docking with the second funnel 66. At this time, the descaling agent is added into the first funnel 61, and the descaling agent will flow into the inner side of the second funnel 66 along the hard pipe 63 and the hose 64.
[0035] Working principle: when it is necessary to clean the scale at the bottom of the water tank 2, start the waterproof servo motor 51, the waterproof servo motor 51 will drive the screw rod 52 to rotate inside the water tank 2, so as to realize the driving work of the connecting bar 54, and the connecting bar 54 will drive the fixing bar 55 to slide inside the guide bar 53, so as to realize the relative movement between the steel wire 58 on the fixing bar 55 and the bottom of the water tank 2, the steel wire 58 can realize the cleaning work of the scale at the bottom of the water tank 2, thereby improving the cleaning efficiency of the scale at the bottom of the water tank 2, and the spikes 57 can realize the scraping work of some tightly solidified scale, further improving the cleaning efficiency of the scale at the bottom of the water tank 2, and by setting the cleaning structure 5, the cleaning work of the scale at the bottom of the water tank 2 is facilitated, and the phenomenon that the formation of thicker scale is easy to affect the heating effect of the heating wire 3 on the water liquid is avoided, and the heating efficiency of the water liquid is improved to a certain extent, thereby improving the use efficiency of the heating type calender body 1.
[0036] In the process of driving the fixed bar 55 to move, the driving work of the connecting pipe 65 and the second funnel 66 can be realized at the same time. When the second funnel 66 moves to the position corresponding to the hose 64, the waterproof servo motor 51 is stopped and started. The setting of the hose 64 facilitates better docking with the second funnel 66. At this time, the descaling agent is added to the first funnel 61, and the descaling agent will flow into the inner side of the second funnel 66 along the hard tube 63 and the hose 64, and finally flow along the connecting pipe 65 to the inner side of the fixed bar 55, and then flow out from the through hole 67. The descaling agent can be added during the moving wire 58, which further improves the cleaning effect of the scale at the bottom of the water tank 2. By setting the guide structure 6, the guiding and dripping work of the descaling agent on the bottom side of the water tank 2 is facilitated, and the cleaning efficiency of the scale is further improved.
[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
Claims
1. A high-efficiency heating calender, comprising a calender body (1), characterized in that: A water tank (2) is fixedly connected to the surface of the calender body (1), a heating wire (3) is fixedly connected between the water tank (2) and the calender body (1), the upper end of the water tank (2) is connected to a water inlet pipe (4), a cleaning structure (5) is provided on the inner side of the water tank (2), the cleaning structure (5) comprises a guide bar (53) fixedly connected to the inner side of the water tank (2), a fixing bar (55) is slidably connected to the inner side of the guide bar (53), and a plurality of steel wires (58) are evenly fixedly connected to the lower surface of the fixing bar (55).
2. A high-efficiency heating calender according to claim 1, characterized in that: The interior of the water tank (2) is rotatably connected to a screw rod (52), the upper surface of the fixing bar (55) is fixedly connected to a connecting bar (54), and the connecting bar (54) and the surface of the screw rod (52) are threadedly connected.
3. A high-efficiency heating calender according to claim 2, characterized in that: A waterproof servo motor (51) is fixedly connected to the inner side of the water tank (2), and an output end of the waterproof servo motor (51) is fixedly connected to a screw rod (52).
4. A high-efficiency heating calender according to claim 1, characterized in that: A plurality of fixing blocks (56) are fixedly connected to the side walls of the fixing strip (55), and spikes (57) are fixedly connected to the side walls of the fixing blocks (56).
5. The high-efficiency heating calender according to claim 1, characterized in that: A guide structure (6) is provided on the surface of the fixing bar (55); the fixing bar (55) is a hollow structure; the guide structure (6) comprises a plurality of through holes (67) provided on the lower surface of the fixing bar (55).
6. The high-efficiency heating calender according to claim 1, characterized in that: The upper surface of the fixing bar (55) is connected to a connecting pipe (65), and the upper end of the connecting pipe (65) is fixedly connected to a second funnel (66).
7. The high-efficiency heating calender according to claim 1, characterized in that: A support bar (62) is fixedly connected to the inner side of the water inlet pipe (4), a first funnel (61) is fixedly connected to the side wall of the support bar (62), a hard pipe (63) is fixedly connected below the first funnel (61), and a soft pipe (64) is connected to the lower end of the hard pipe (63).