Valve body inner wall polishing device for sealing butterfly valve machining
By using hydraulic cylinder, buffer components and electric slide rails in the inner wall polishing device for sealed butterfly valve processing, the complex problems of vibration and operation are solved, and an efficient and convenient polishing process is achieved, and the stability of the device is improved. performance.
Patent Information
- Application Number
- CN202420771057.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing valve body inner wall polishing device for sealed butterfly valve processing has vibration problems, resulting in loose and damaged parts of the motor, complex structure and inconvenient operation.
A polishing device including hydraulic cylinder, buffer assembly, motor, protective cover, electric slide rail and worm, is designed. The hydraulic cylinder pushes the fixed plate downward, and cooperates with the limit rod and return spring to lower the protective cover, and the motor drives grinding. The roller rotates, and the electric slide rail and the worm gear mesh to push the connecting rod to rotate, ensuring the position of the clamping block is stable and avoiding deviation.
It effectively slows down vibration, simplifies the structure, improves polishing efficiency and operation convenience, ensures operation safety and stability, and improves the performance and practicality of the polishing device.
Smart Images

Figure CN222308372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing devices, in particular to a valve body inner wall polishing device for processing a sealing butterfly valve. Background Art
[0002] Sealed butterfly valves are usually used in the process of switching and regulating fluids, and are widely used in various industrial fields, such as chemical industry, water treatment, electricity, etc. Sealed butterfly valve is a control valve commonly used in pipelines to regulate the flow of fluids. Its structural feature is that the valve disc is butterfly-shaped and fixed on the valve stem. The control of the fluid flow is achieved by rotating and adjusting the angle of the valve disc. The sealing performance of the sealed butterfly valve is closely related to the surface smoothness of the inner wall of the valve body. Through polishing, the surface smoothness of the inner wall of the valve body can be effectively improved, the surface roughness can be reduced, thereby improving the sealing performance, reducing the friction resistance of the valve, and ensuring the flexibility of the valve during the switching process.
[0003] After searching, the announcement number: CN214979908U discloses a valve body inner wall polishing device for sealing butterfly valve processing, which can realize automatic grinding of the device, improve the working efficiency of the device, and can grind and polish the inner wall of the valve body with different diameters, reducing the limitation of the use of the device; it includes a bottom plate, a support plate, a first hydraulic cylinder, a sliding rod, a slide plate, a motor, a first rotating rod, a fixed seat, a connecting sleeve, a first bevel gear, a first rotating shaft, a second bevel gear, a first shaft sleeve, a grinding roller, a second hydraulic cylinder, a connecting seat, a block, a clamping assembly and a linkage assembly. The support plate is mounted on the upper surface of the bottom plate through the first hydraulic cylinder, the sliding rod is fixedly mounted on the left end surface of the support plate, and a sliding hole is provided on the slide plate. The slide plate is connected to the sliding rod through the sliding hole. Sliding connection, the motor is fixedly mounted on the upper end surface of the support plate, the left end of the first rotating rod is fixedly connected to the output end of the motor, and the clamping assembly and the first rotating rod are driven and connected to each other through a linkage assembly. Although the application realizes the effect of automatically grinding the inner wall of the valve body through components such as the base plate, support plate, first hydraulic cylinder, sliding rod, slide plate, motor, first rotating rod, fixed seat, connecting sleeve, first bevel gear, first rotating shaft, second bevel gear, first shaft sleeve, grinding roller, second hydraulic cylinder, connecting seat, block, clamping assembly and linkage assembly, the grinding roller will vibrate slightly when grinding the valve body for a long time. However, these vibrations will cause the internal parts of the motor to loosen and cause damage to the device. In addition, the structure in this application is relatively complicated and the operation is not convenient. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a valve body inner wall polishing device for sealing butterfly valve processing, aiming to improve the temperature cylinder in the prior art that cannot reduce vibration pressure and has a complex structure and inconvenient operation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a valve body inner wall polishing device for sealing butterfly valve processing, comprising a workbench, the workbench surface is fixedly connected to a support plate, the support plate is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a fixed plate 1, a buffer assembly is arranged inside the fixed plate 1, a protective cover is arranged directly below the fixed plate 1, a motor 1 is fixedly connected to the protective cover, and a grinding roller is fixedly connected to the output end of the motor 1.
[0006] Furthermore, the buffer assembly includes a limit rod, the outer wall of the limit rod is slidably connected to the inner wall of the fixed plate, the outer wall of the limit rod is sleeved with a return spring, one end of the return spring is fixedly connected to the upper surface of the fixed plate, and the lower surface of the limit rod is fixedly connected to the upper surface of the protective cover.
[0007] Furthermore, an electric slide rail is fixedly connected to the upper surface of the workbench, and an electric slider is slidably connected to the outer wall of the electric slide rail.
[0008] Furthermore, a second fixing plate is fixedly connected to the upper surface of the electric slider, and a stabilizing block is fixedly connected to the upper surface of the second fixing plate.
[0009] Furthermore, a second motor is fixedly connected to one side of the outer wall of the stabilizing block, and a worm is fixedly connected to the output end of the second motor.
[0010] Furthermore, a fixed shaft 1 is rotatably connected inside the stabilizing block, a worm wheel is fixedly connected to the outer wall of the fixed shaft 1, and the outer wall of the worm wheel is meshingly connected to the outer wall of the worm.
[0011] Furthermore, the outer wall of the fixed shaft 1 is fixedly connected with a connecting rod 1, the interior of the stabilizing block is fixedly connected with a fixed shaft 2, and the outer wall of the fixed shaft 2 is rotatably connected with a connecting rod 2.
[0012] Furthermore, the inner wall of the first connecting rod is rotatably connected to a clamping block, and the outer wall of the clamping block is rotatably connected to the inner wall of the second connecting rod.
[0013] The utility model has the following beneficial effects:
[0014] In the utility model, the fixing plate is pushed downward by using a hydraulic cylinder, and the protective cover is lowered in coordination with the limit rod and the return spring. The motor drives the grinding roller to rotate and polish the inner wall of the valve body. The protective cover effectively prevents debris from splashing, and solves the problems of complex structure and inconvenient operation in the prior art. The present application is simple in design, easy to operate, and has low energy consumption, which improves the polishing efficiency. The overall structure is streamlined, ensuring the safety of the operation, bringing convenience and efficiency to the polishing operation.
[0015] In the utility model, the worm and the worm wheel are meshed by the second motor, which drives the first connecting rod to rotate, thereby moving the clamping block. The first connecting rod controls the second connecting rod to ensure that the clamping block is in a stable position and avoids deviation. With the help of the electric slide rail and the electric slider working together, the valve body can be moved conveniently. This design solves the problem that the valve body cannot be automatically clamped in the prior art, and improves the practicality of the polishing device. The simplified structure ensures stable clamping, makes the operation more convenient, and effectively improves the performance of the polishing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 XX diagram of a valve body inner wall polishing device for sealing butterfly valve processing proposed by the utility model;
[0017] Figure 2 XX diagram of a valve body inner wall polishing device for sealing butterfly valve processing proposed by the utility model;
[0018] Figure 3 This is the XX diagram of a valve body inner wall polishing device for machining a sealed butterfly valve proposed by the utility model.
[0019] Legend:
[0020] 1. Workbench; 2. Support plate; 3. Hydraulic cylinder; 4. Fixed plate 1; 501. Limit rod; 502. Return spring; 6. Protective cover; 7. Motor 1; 8. Grinding roller; 9. Electric slide rail; 10. Electric slider; 11. Fixed plate 2; 12. Stabilizing block; 13. Motor 2; 14. Worm; 15. Fixed shaft 1; 16. Worm wheel; 17. Connecting rod 1; 18. Fixed shaft 2; 19. Connecting rod 2; 20. Clamping block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Reference Figure 1-2, the utility model provides an embodiment: a valve body inner wall polishing device for sealing butterfly valve processing, comprising a workbench 1, the upper surface of the workbench 1 is fixedly connected to a support plate 2, the support plate 2 is fixedly connected to a hydraulic cylinder 3, the output end of the hydraulic cylinder 3 is fixedly connected to a fixed plate 4, a buffer assembly is arranged inside the fixed plate 4, a protective cover 6 is arranged directly below the fixed plate 4, a motor 7 is fixedly connected inside the protective cover 6, and a grinding roller 8 is fixedly connected to the output end of the motor 7; the buffer assembly comprises a limit rod 501, the outer wall of the limit rod 501 is slidably connected to the inner wall of the fixed plate 4, the outer wall of the limit rod 501 is sleeved with a reset spring 502, one end of the reset spring 502 is fixedly connected to the upper surface of the fixed plate 4, and the lower surface of the limit rod 501 is fixedly connected to the upper surface of the protective cover 6;
[0023] Specifically, the structure of the hydraulic cylinder 3 and the support plate 2 provides stable support, ensures the firmness of the workbench 1 during the polishing process, and helps maintain the accuracy and consistency of the processing. The setting of the protective cover 6 effectively prevents debris from splashing, improves operational safety, and protects operators from potential injuries. The device integrates a grinding roller 8 and a motor 7. The motor 7 drives the grinding roller 8 to rotate, thereby achieving polishing of the inner wall of the valve body, making the entire processing process more efficient and integrated. The design of the limit rod 501 and the return spring 502 helps to mitigate the impact force and increase the service life of the entire system. The design is simple and the structure is compact. The cooperation of the motor 7 and the hydraulic cylinder 3 makes the operation more convenient and reduces the complexity of manual operation.
[0024] Reference Figure 2-3 The upper surface of the workbench 1 is fixedly connected with an electric slide rail 9, and the outer wall of the electric slide rail 9 is slidably connected with an electric slider 10; the upper surface of the electric slider 10 is fixedly connected with a fixing plate 11, and the upper surface of the fixing plate 11 is fixedly connected with a stabilizing block 12;
[0025] Specifically, the design of the electric slide rail 9 and the electric slider 10 enables the workbench 1 to move on the stable electric slide rail 9. This provides precise control, helps to maintain stability during the processing, and thus improves the processing accuracy. The connection of the fixed plate 11 to the electric slider 10 allows the fixed plate 11 to be relatively stable as the electric slider 10 moves. This helps to ensure the accuracy of the position and positioning required during the processing. The structure of the electric slide rail 9 and the electric slider 10 provides flexible control of the workbench 1, which can be adjusted according to the processing requirements. This controllability makes it easier to adapt to different processing conditions and workpiece requirements.
[0026] Reference Figure 3A motor 2 13 is fixedly connected to one side of the outer wall of the stabilizing block 12, and a worm 14 is fixedly connected to the output end of the motor 2 13; a fixed shaft 15 is rotatably connected inside the stabilizing block 12, and a worm wheel 16 is fixedly connected to the outer wall of the fixed shaft 15, and the outer wall of the worm wheel 16 is meshed with the outer wall of the worm 14; a connecting rod 17 is fixedly connected to the outer wall of the fixed shaft 15, and a fixed shaft 2 18 is fixedly connected inside the stabilizing block 12, and a connecting rod 2 19 is rotatably connected to the outer wall of the fixed shaft 2 18; a clamping block 20 is rotatably connected to the inner wall of the connecting rod 2 19 on the inner wall of the connecting rod 17;
[0027] Specifically, the worm 14 is connected to the motor 2 13 through the output end, so that the worm wheel 16 can rotate. This design provides a power source for the system movement through the drive of the motor 2 13, and provides stable power for processing. The meshing connection between the worm wheel 16 and the worm 14, as well as the design of the fixed shaft 15 and the fixed shaft 2 18, constitute an effective rotation transmission system. This helps to ensure that the rotational movement of the motor 2 13 can be transmitted to other components, thereby achieving precise control of the workbench 1. The design of the connecting rod 1 17 and the connecting rod 2 19 forms a connecting rod mechanism, so that a coordinated movement is formed between the stabilizing block 12 and the clamping block 20. This helps to ensure that the movement of the stabilizing block 12 affects the clamping block 20, and then affects the movement of the workbench 1, providing more precise and coordinated movements. The clamping block 20 can stably clamp the workpiece or workpiece fixture through the linkage of the connecting rod 1 17 and the connecting rod 2 19. This ensures the firm clamping of the workpiece during the processing, thereby improving the processing accuracy and stability.
[0028] Working principle: When it is necessary to grind the inner wall of the valve body, the valve body is placed on the upper surface of the fixed plate 11, and the motor 13 is started to make the worm 14 mesh and rotate with the worm wheel 16, thereby driving the fixed shaft 15 and the clamping block 20 to clamp the valve body. The clamping block 20 and the stabilizing block 12 are connected by the connecting rod 19, so as to prevent the clamping block 20 from deflecting. The electric slide rail 9 is started to drive the electric slider 10, so as to drive the valve body to the bottom of the grinding roller 8. At this time, the hydraulic cylinder 3 and the motor 7 are started, and the fixed plate 4 is pushed down by the hydraulic cylinder 3, so as to drive the grinding roller 8 to grind the inner wall of the valve body. The protective cover 6 is covered on the top of the valve body to prevent debris from splashing, and the limit rod 501 and the return spring 502 cooperate to reduce the vibration generated during grinding.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A valve body inner wall polishing device for sealing butterfly valve processing, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to a support plate (2), the support plate (2) is internally fixedly connected to a hydraulic cylinder (3), the output end of the hydraulic cylinder (3) is fixedly connected to a fixed plate 1 (4), a buffer assembly is provided inside the fixed plate 1 (4), a protective cover (6) is provided directly below the fixed plate 1 (4), a motor 1 (7) is fixedly connected inside the protective cover (6), and a grinding roller (8) is fixedly connected to the output end of the motor 1 (7).
2. A valve body inner wall polishing device for sealing butterfly valve processing according to claim 1, characterized in that: The buffer assembly comprises a limit rod (501), the outer wall of the limit rod (501) is slidably connected to the inner wall of the fixing plate (4), the outer wall of the limit rod (501) is sleeved with a return spring (502), one end of the return spring (502) is fixedly connected to the upper surface of the fixing plate (4), and the lower surface of the limit rod (501) is fixedly connected to the upper surface of the protective cover (6).
3. A valve body inner wall polishing device for sealing butterfly valve processing according to claim 2, characterized in that: An electric slide rail (9) is fixedly connected to the upper surface of the workbench (1), and an electric slider (10) is slidably connected to the outer wall of the electric slide rail (9).
4. A valve body inner wall polishing device for sealing butterfly valve processing according to claim 3, characterized in that: A second fixing plate (11) is fixedly connected to the upper surface of the electric slider (10), and a stabilizing block (12) is fixedly connected to the upper surface of the second fixing plate (11).
5. A valve body inner wall polishing device for sealing butterfly valve processing according to claim 4, characterized in that: A second motor (13) is fixedly connected to one side of the outer wall of the stabilizing block (12), and a worm (14) is fixedly connected to the output end of the second motor (13).
6. The valve body inner wall polishing device for sealing butterfly valve processing according to claim 5, characterized in that: The stabilizing block (12) is rotatably connected to a fixed shaft (15) inside, the outer wall of the fixed shaft (15) is fixedly connected to a worm wheel (16), and the outer wall of the worm wheel (16) is meshingly connected to the outer wall of the worm (14).
7. A valve body inner wall polishing device for sealing butterfly valve processing according to claim 6, characterized in that: The outer wall of the fixed shaft 1 (15) is fixedly connected to a connecting rod 1 (17), the interior of the stabilizing block (12) is fixedly connected to a fixed shaft 2 (18), and the outer wall of the fixed shaft 2 (18) is rotatably connected to a connecting rod 2 (19).
8. The valve body inner wall polishing device for sealing butterfly valve processing according to claim 7, characterized in that: The inner wall of the connecting rod 1 (17) is rotatably connected to a clamping block (20), and the outer wall of the clamping block (20) is rotatably connected to the inner wall of the connecting rod 2 (19).
Citation Information
Patent Citations
Valve body inner wall polishing device for sealing butterfly valve machining
CN214979908U