Fixed-length cutting device
By combining the cutting part and the measuring part in the cutting device, the continuous cutting of pipes of various sizes is achieved using a length measuring device and a measuring wheel, which solves the problem of low cutting efficiency in the prior art and improves cutting accuracy and efficiency.
Patent Information
- Application Number
- CN202421113798.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The prior art cannot realize continuous cutting operations of pipes of multiple sizes, resulting in insufficiency of cutting.
A fixed-length cutting device is designed, including a cutting part and a measuring part. The measuring part detects the length of the pipe through a length measuring device and a measuring wheel, and cuts the cutting part based on the measurement results to avoid multiple adjustments and realizes assembly line cutting.
The cutting efficiency and accuracy of pipes of various sizes are improved, the number of adjustments of the measuring part is reduced, and the cutting accuracy and efficiency are ensured.
Smart Images

Figure CN222308983U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe processing, in particular to a fixed-length cutting device. Background Art
[0002] Pipes are one of the commonly used materials in industrial processing. When manufacturers produce and process pipes, they usually process the raw materials into one-piece pipes. In order to facilitate the storage and transportation of pipes, the pipes need to be initially cut after they are produced and formed to make the length of the pipes consistent. However, these pipes often need to be cut again according to actual conditions when they are used so that the length of the pipes can meet the use requirements. With the development of modern mechanical processing industry, the requirements for cutting quality and precision are constantly improving, and the requirements for improving production efficiency, reducing production costs, and having highly intelligent automatic cutting functions are also increasing.
[0003] For example, the patent document with the announcement number CN220541913U discloses a construction pipe length measuring device, including a support mechanism, a measuring mechanism is arranged at the inner bottom of the support mechanism, and an auxiliary measuring mechanism is arranged at one end of the measuring mechanism. By setting a measuring ruler, pulling it, and selecting the measuring distance by extending it on the support seat, the measuring scale corresponding to the selected measuring distance on the measuring ruler should be parallel to the port at the rear end of the receiving angle iron piece, and then the positioning bolt is passed through the connecting groove and extended into the fixing hole, and then the positioning bolt is rotated so that the positioning bolt and the fixing hole are threadedly locked, and the positioning bolt is threadedly locked with the fixing hole, and the position where the measuring ruler is set is clamped and fixed to enhance the stability of its measurement, ensure the uniformity of the required pipe measurement length, avoid the inaccuracy of the results of traditional manual handheld measurement, and effectively improve the use effect of the device and enhance its measurement efficiency.
[0004] Although the above technical solution can measure the length of the pipe during the cutting process, during use, when measuring and cutting pipes of different sizes, multiple measuring rulers need to be adjusted multiple times, and continuous cutting operations on pipes of various sizes cannot be achieved, which is not conducive to the assembly line measurement and cutting processing of the pipe, resulting in reduced efficiency of pipe cutting. Utility Model Content
[0005] The utility model aims to provide a fixed-length cutting device to solve the technical problems in the prior art that continuous cutting operation of cutting materials of various sizes cannot be realized and the cutting efficiency of the cutting materials is low.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fixed-length cutting device, comprising a cutting part and a measuring part, wherein the cutting part and the measuring part are arranged in sequence along the feeding direction, the measuring part comprises a support plate, a support groove is provided in the support plate, and the support groove is used to accommodate the cutting material; a length measuring device is provided at one end of the support groove close to the cutting part, and a measuring wheel is provided on the length measuring device, and the measuring wheel is used to rotate in contact with the surface of the cutting material, and the length measuring device is used to measure the length of the cutting material by rotating the measuring wheel, and the cutting part is used to cut the cutting material according to the measurement result of the measuring part.
[0007] The principle and advantage of this solution are: when cutting, the cutting material passes through the measuring part along the feeding direction, and the cutting material drives the measuring wheel to rotate during the movement. The measuring part detects the moving length of the cutting material according to the rotation of the measuring wheel. When the cutting material moves to the specified length, the cutting unit cuts the cutting material. After the cutting material is unloaded from the supporting groove, the cutting material moves again along the feeding direction. The measuring part measures the moving length of the cutting material again to prepare for the next cutting operation.
[0008] In the present solution, when cutting the cutting material, a measuring part is arranged on one side of the cutting part to measure the length of the cut cutting material, so that the cutting material can be cut to a fixed length, and the measuring wheel in the length measuring device is in contact with and rolls on the surface of the cutting material to achieve the measurement of the length of the cutting material, so that the lengths of various cutting materials can be measured during the cutting process, avoiding the need to adjust the measuring part multiple times during the cutting process, and realizing assembly-line measurement and cutting operations of the lengths of various cutting materials, thereby ensuring the accuracy of the fixed-length cutting of the cutting material and improving the cutting efficiency of the cutting material.
[0009] Preferably, as an improvement, the cutting part includes a cutter and a fixed block group, the fixed block group is used to fix the cutting material, the cutter is located above the fixed block group, and the cutter is used to cut the cutting material, so that the position of the cutting material can be fixed during cutting, ensuring the stability of the cutting material during the cutting process.
[0010] Preferably, as an improvement, the fixing block group includes two groups, and the two fixing block groups are spaced apart on both sides of the cutter, so that the cut materials on both sides of the cutter can be fixed under the action of the fixing block group, so as to avoid the cut materials on both sides of the cutter being offset during cutting, which affects the flatness of the cut of the cut materials.
[0011] Preferably, as an improvement, the fixed block group includes two fixed blocks, and the two fixed blocks are spaced apart on both sides of the feeding direction, and the two fixed blocks in the fixed block group can move in directions approaching or moving away from each other.
[0012] Preferably, as an improvement, the measuring part is located at the rear end of the feeding direction of the cutting part, and the extending direction of the measuring part is consistent with the feeding direction. When the cutting material moves during the measurement process, the measuring part can support the cutting material, improve the stability of the cutting material during the measurement process, and ensure the accuracy of the cutting material length measurement result.
[0013] Preferably, as an improvement, a positioning block is provided at the bottom of the support groove, and the positioning block can move forward and backward along the extension direction of the support groove, so that the cut material can be fixed under the action of the positioning block after the measurement is completed, and the cut material is prevented from continuing to move forward under the action of inertia, thereby improving the accuracy of cutting the length of the cut material.
[0014] Preferably, as an improvement, the measuring wheel is located at the opening of the support groove near the cutting part, and the top of the measuring wheel is not lower than the bottom of the support groove, so that when the cutting material enters the measuring part, the cutting material can fully contact the surface of the measuring wheel, ensuring that the cutting material can drive the measuring wheel to rotate during the movement, thereby improving the accuracy of the cutting material length measurement. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the fixed-length cutting device in the embodiment of the utility model.
[0016] Figure 2 It is a schematic diagram of the local structure of the measuring part in the embodiment of the utility model. DETAILED DESCRIPTION
[0017] The following is further described in detail through specific implementation methods:
[0018] The reference numerals in the drawings of the specification include: cutting part 1, cutting seat 101, fixing block group 102, support frame 103, motor 104, cutter 105, measuring part 2, measuring bracket 201, support plate 202, support groove 203, positioning block 204, opening 205, telescopic rod 206, length measuring device 207, measuring wheel 208, pipe 3.
[0019] As attached Figure 1 As shown, a fixed-length cutting device includes a cutting part 1 and a measuring part 2, wherein the cutting part 1 and the measuring part 2 are arranged in sequence along the feeding direction, the measuring part 2 is used to measure the cutting length of the cutting material, and the cutting part 1 is used to cut the cutting material. In this embodiment, the cutting material is a pipe 3.
[0020] The cutting part 1 includes a cutting seat 101, on which a cutter 105 and a fixed block group 102 are arranged; specifically, a support frame 103 is fixedly connected to the cutting seat 101 by welding or bolts, one end of the support frame 103 is fixedly connected to the cutting seat 101, and the other end extends upward in the height direction, and a motor 104 is installed on one side of the top of the support frame 103, specifically, the base of the motor 104 is fixedly connected to one side of the top of the support frame 103 through a rotating shaft, and the other end extends to the middle of the cutting seat 101, and the output shaft of the motor 104 is located at one end of the motor 104 close to the middle of the cutting seat 101. The cutter 105 is fixedly connected to the output shaft of the motor 104 by bolts, and the motor 104 is used to drive the cutter 105 to rotate, wherein in this embodiment, the cutter 105 is a circular cutter 105, the output shaft of the motor 104 is connected to the center of the cutter 105, and the central axis of the cutter 105 is parallel to the feeding direction.
[0021] The fixed block group 102 includes two groups, the two fixed block groups 102 are spaced apart on both sides of the cutter 105, and a gap is provided between the two fixed block groups 102 for the cutter 105 to move during cutting. The fixed block group 102 includes two fixed blocks, the two fixed blocks are spaced apart on both sides of the feeding direction, and a gap is provided between the two fixed blocks for the pipe 3 to pass through. The two fixed blocks in the fixed block group 102 can move in a direction close to or away from each other. Specifically, the bottom of the fixed block is fixedly connected to the support plate 202 by bolts, and one side of the support plate 202 is connected to the output shaft of the cylinder or oil cylinder. Preferably, in this embodiment, one side of the support plate 202 is connected to the output shaft of the cylinder, and the cylinder is used to drive one of the fixed blocks in the fixed block group 102 to move in a direction close to or away from the other fixed block. When cutting, the pipe 3 being cut can be fixed by the fixed block group 102, so as to ensure the stability of the position of the pipe 3 during the cutting process, and avoid the pipe 3 from being offset during cutting to affect the cutting effect of the pipe 3.
[0022] As attached Figure 2As shown, the measuring part 2 is located at the rear end of the cutting part 1 in the feeding direction, and the measuring part 2 includes a measuring bracket 201, and a support plate 202 is fixedly connected to the measuring bracket 201 by welding, and a support groove 203 is provided in the support plate 202, and the extension direction of the support groove 203 is consistent with the feeding direction. The support groove 203 is a V-shaped groove, and a positioning block 204 is slidably connected to the bottom of the support groove 203, and the positioning block 204 can move forward and backward along the extension direction of the support groove 203. Specifically, an opening 205 is provided at the bottom of the support groove 203, and the extension direction of the opening 205 is consistent with the extension direction of the support groove 203. A telescopic rod 206 is fixedly connected to the corresponding position of the opening 205 on the side of the support plate 202 away from the support groove 203 by bolts. The telescopic rod 206 can be telescoped forward and backward along the extension direction of the support groove 203. One side of the positioning block 204 passes through the opening 205 at the bottom of the support groove 203 and is connected to the telescopic rod 206. The telescopic rod 206 is used to drive the positioning block 204 to move forward and backward in the support groove 203. Preferably, in this embodiment, the telescopic rod 206 uses an electric telescopic rod 206. In other embodiments, other types of telescopic rods 206 can also be used to drive the positioning block 204 to move. By providing the support groove 203 in the measuring part 2, the pipe 3 can be fixed under the action of the support groove 203 during measurement and cutting, ensuring the stability of the position of the pipe 3 during measurement and cutting, and improving the accuracy of the measurement and cutting operation of the pipe 3. Furthermore, by providing a movable positioning block 204 in the support groove 203 , the pipe 3 can be fixed under the action of the positioning block 204 after the measurement is completed, thereby preventing the pipe 3 from continuing to move forward under the action of inertia, thereby improving the accuracy of length cutting of the pipe 3 .
[0023] A length measuring device 207 is provided at one end of the support plate 202 near the cutting part 1. The base of the length measuring device 207 is fixedly connected to the measuring bracket 201 by bolts. A measuring wheel 208 is rotatably connected to the length measuring device 207. The measuring wheel 208 is located at the opening 205 of the support groove 203 near the cutting part 1, and the top of the measuring wheel 208 is not lower than the bottom of the support groove 203. The measuring wheel 208 is used to contact the pipe 3. The measuring wheel 208 is driven to rotate during the movement of the pipe 3 along the feeding direction. The length measuring device 207 detects the length of the pipe 3 according to the rotation of the measuring wheel 208. In this embodiment, the length measuring device 207 uses a meter with a model of JK76. By setting the length measuring device 207 at the front end of the support plate 202 in the feeding direction to measure the length of the pipe 3, the pipe 3 automatically completes the length measurement when passing through the front end of the support plate 202, avoiding the need to adjust the measuring ruler according to the cutting length of the pipe 3 during the cutting process, and improving the efficiency of measuring and cutting the pipe 3.
[0024] It also includes a control unit, which is electrically connected to the cutting part 1, the meter counter and the telescopic rod 206. The control unit is used to issue a command to stop feeding the pipe 3 according to the detection result of the meter counter when the pipe 3 to be cut moves to the specified length, and at the same time control the telescopic rod 206 to move so that the positioning block 204 abuts against the front end of the pipe 3, and control the cylinder in the cutting part 1 to drive the fixed block to move so that the fixed block group 102 clamps the pipe 3 to fix the pipe 3. Drive the cutter 105 to rotate to cut the pipe 3. After the cutting is completed, control the release of the fixed block and the positioning block 204 from fixing the pipe 3. After the cut pipe 3 is unloaded from the support groove 203, the pipe 3 moves again along the feeding direction, and the length measuring device 207 measures the moving length of the pipe 3 again to prepare for the next cutting operation.
[0025] Compared with the prior art, in the present solution, when cutting the pipe 3, a measuring part 2 is provided on one side of the cutting part 1 to measure the length of the cut pipe 3, so that the pipe 3 can be cut to a fixed length, and the measuring wheel 208 in the length measuring device 207 contacts and rolls with the surface of the pipe 3 to measure the length of the pipe 3, so that the length of various pipes 3 can be measured during the cutting process, avoiding the need to adjust the measuring part 2 multiple times during the cutting process, and realizing assembly-line measurement and cutting operations of the lengths of various pipes 3, thereby ensuring the accuracy of the fixed-length cutting of the pipe 3 and improving the cutting efficiency of the pipe 3.
[0026] The above are only embodiments of the present invention, and the common knowledge such as the known specific technical solutions and / or characteristics in the solution are not described in detail here. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the technical solution of the present invention, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A fixed-length cutting device, characterized in that: It includes a cutting part and a measuring part, the cutting part and the measuring part are arranged in sequence along the feeding direction, the measuring part includes a support plate, a support groove is provided in the support plate, and the support groove is used to accommodate the cutting material; A length measuring device is provided at one end of the support groove close to the cutting part, and a measuring wheel is provided on the length measuring device. The measuring wheel is used to rotate in contact with the surface of the cutting material, and the length measuring device is used to measure the length of the cutting material by rotating the measuring wheel. The cutting part is used to cut the cutting material according to the measurement result of the measuring part.
2. A fixed-length cutting device according to claim 1, characterized in that: The cutting part includes a cutter and a fixed block group, wherein the fixed block group is used to fix the cutting material, and the cutter is located above the fixed block group, and the cutter is used to cut the cutting material.
3. A fixed-length cutting device according to claim 2, characterized in that: The fixed block groups include two groups, and the two fixed block groups are distributed at intervals on both sides of the cutter.
4. A fixed-length cutting device according to claim 3, characterized in that: The fixed block group comprises two fixed blocks, and the two fixed blocks are spaced apart and distributed on both sides of the feeding direction. The two fixed blocks in the fixed block group can move in a direction of approaching or moving away from each other.
5. The cutting-to-length device according to claim 1, characterized in that: The measuring part is located at the rear end of the cutting part in the feeding direction, and the extending direction of the measuring part is consistent with the feeding direction.
6. A cutting-to-length device according to claim 5, characterized in that: A positioning block is provided at the bottom of the supporting groove, and the positioning block can move forward and backward along the extending direction of the supporting groove.
7. The cutting-to-length device according to claim 1, characterized in that: The measuring wheel is located at an opening of the supporting groove close to one side of the cutting portion, and the top of the measuring wheel is not lower than the bottom of the supporting groove.
Citation Information
Patent Citations
Building pipe length measuring equipment
CN220541913U