Vacuum conveyor and vacuum feeding system
By introducing waterproof valves and purge devices into the vacuum conveyor, combined with a movable feeding station and a stirring tank, the problems of small feeding areas and poor filtration effects of traditional vacuum feeding systems are solved, and more efficient feeding and lower Dust improves the overall efficiency of the system.
Patent Information
- Application Number
- CN202420108754.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-16
AI Technical Summary
The traditional vacuum dropping system has a small feed area, poor filtration effect, and low efficiency and dust when transporting viscous substances.
A vacuum conveyor is designed, including a discharge tank, a waterproof valve and a purge device to prevent water vapor from remaining. Combined with a movable feeding station and a stirring tank, efficient transportation is achieved through a vacuum pump and stainless steel feed pipe.
It increases the feed volume, controls the dust range, enhances the filtration effect, improves the system efficiency, and avoids blockage and maintenance frequency caused by the combination of raw materials and water vapor.
Smart Images

Figure CN222312035U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying equipment, in particular to a vacuum conveyor and a vacuum feeding system. Background Art
[0002] The vacuum feeding system is a device that uses a vacuum pump to generate vacuum to convey powder and granular materials. It is a type of pneumatic conveying. The vacuum feeder, also known as a vacuum conveyor, is a dust-free, closed pipeline conveying device that uses vacuum suction to convey granular and powdered materials. It uses the pressure difference between the vacuum and the ambient space to form gas flow in the pipeline, drive the movement of powdered materials, and thus complete the transportation of powders.
[0003] The traditional vacuum feeding system has a small feeding area, which cannot be equipped with large feeding equipment, has poor filtering effect, and has low efficiency when conveying viscous materials, causing dust to fly. Therefore, it is necessary to improve the existing vacuum feeding system. Utility Model Content
[0004] The problem solved by the utility model is to provide a vacuum conveyor and a vacuum feeding system, so as to increase the feeding amount, control the dust raising range, enhance the filtering effect and improve the system efficiency.
[0005] To solve the above problems, the utility model provides a vacuum conveyor, comprising: a discharge tank having a discharge port; a waterproof valve located at the discharge port; and a purge device located on the outer wall of the discharge tank, for drying residual water vapor on the waterproof valve.
[0006] Optionally, the waterproof valve is an automatic waterproof valve.
[0007] Optionally, the purging device includes: a through hole penetrating the side wall of the discharge tank, and a guide groove is provided between the through hole and the valve plate of the waterproof valve.
[0008] Optionally, the purging device further includes: an air blowing device located on the outer wall of the discharge tank, wherein the air blowing device blows air from the through hole along the guide groove toward the valve plate of the waterproof valve.
[0009] Optionally, it also includes: a discharge valve located in the discharge tank, when the discharge valve is opened, the raw materials in the discharge tank pass through the discharge valve and the waterproof valve and then flow out from the discharge port.
[0010] Optionally, it also includes: a filter cartridge located in the discharge tank, the filter cartridge is far away from the discharge port, and the waterproof valve prevents water vapor from contacting the raw materials on the filter cartridge.
[0011] Optionally, it also includes: a back-flush pulser located at the filter cartridge, for intermittently blowing the filter cartridge.
[0012] Optionally, the discharge tank also has a feed port.
[0013] Correspondingly, the present invention also provides a vacuum feeding system, comprising: the above-mentioned vacuum conveyor; a movable feeding station connected to the vacuum conveyor; and a stirring kettle connected to the vacuum conveyor. After the raw materials are fed from the movable feeding station, they are transported by the vacuum machine and enter the stirring kettle from the discharge port.
[0014] Optionally, the discharge tank further has a feed port, and a feed pipe is connected between the feed port and the movable feeding station.
[0015] Optionally, the feed pipe is a stainless steel pipe.
[0016] Optionally, it also includes: a control valve located on the feed pipe, used to control the connection and disconnection between the movable feeding station and the feed pipe.
[0017] Compared with the prior art, the technical solution of the utility model has the following advantages:
[0018] In the vacuum conveyor of the present technical solution, the discharge port of the discharge tank is provided with a waterproof valve, and the outer wall of the discharge tank is provided with a purge device for drying the residual water vapor on the waterproof valve; on the one hand, the waterproof valve is used to prevent water vapor from invading the discharge tank and reacting with the raw materials on the filter cartridge in the discharge tank to form agglomerates; on the other hand, the purge device is used to ensure that there is no residual water vapor on the waterproof valve when the discharge tank is discharging, thereby preventing the raw materials in the discharge tank from combining with water vapor and remaining on the waterproof valve, resulting in the subsequent inability to close the waterproof valve, thereby affecting the vacuum performance of the vacuum conveyor.
[0019] In the vacuum feeding system of the present technical solution, the vacuum conveyor is connected to the movable feeding station and the stirring kettle. After the raw materials are fed from the movable feeding station, they are transported by the vacuum conveyor and enter the stirring kettle from the discharge port. On the one hand, the movable feeding station is combined to control the dust range and reduce the handling work of the operators; on the other hand, the waterproof valve on the vacuum conveyor is combined to prevent water vapor from invading the discharge tank, and at the same time, the purge device on the outer wall of the discharge tank is combined to ensure that there is no residual water vapor on the waterproof valve when the discharge tank is discharging. In this way, it is avoided that the raw materials in the discharge tank are combined with water vapor and remain on the waterproof valve, resulting in the subsequent inability to close the waterproof valve, affecting the vacuum property of the vacuum conveyor, and has a wider range of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of a vacuum conveyor in one embodiment of the utility model;
[0021] Figure 2 It is a structural schematic diagram of a vacuum feeding system in one embodiment of the utility model. DETAILED DESCRIPTION
[0022] At present, the production raw materials are usually put into the mixing tank manually, and then hot water is added to dissolve and stirred. Although the manual feeding speed is very fast, it will generate a lot of dust. At the same time, during the handling process, it will cause back injuries to the operators. Therefore, it is necessary to improve the feeding equipment and increase the speed and reliability of lifting.
[0023] On this basis, the utility model provides a vacuum conveyor, wherein the discharge port of the discharge tank is provided with a waterproof valve, and the outer wall of the discharge tank is provided with a purge device for drying the residual water vapor on the waterproof valve; on the one hand, the waterproof valve is utilized to prevent water vapor from invading the discharge tank and reacting with the raw materials on the filter cartridge in the discharge tank to form agglomerates; on the other hand, the purge device is utilized to ensure that there is no residual water vapor on the waterproof valve when the discharge tank is discharging materials, thereby preventing the raw materials in the discharge tank from combining with water vapor and remaining on the waterproof valve, causing the waterproof valve to be unable to be closed subsequently, thereby affecting the vacuum performance of the vacuum conveyor.
[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0025] First, please refer to Figure 1 A vacuum conveyor 100 includes a discharge tank 101, a waterproof valve 102 and a purge device 103.
[0026] The discharge tank 101 has a discharge port 101 a ; the discharge port 101 a is provided with the waterproof valve 102 ; the outer wall of the discharge tank 101 is provided with a purge device 103 for drying the residual water vapor on the waterproof valve 102 .
[0027] In this embodiment, the discharge port 101a of the discharge tank 101 has the waterproof valve 102, and the outer wall of the discharge tank 101 is provided with the purging device 103, which is used to blow dry the residual water vapor on the waterproof valve 102; on the one hand, the waterproof valve 102 is used to prevent water vapor from invading the discharge tank 101 and reacting with the raw materials on the filter cartridge in the discharge tank 101 to form agglomerates; on the other hand, the purging device 103 is used to ensure that there is no residual water vapor on the waterproof valve 102 when the discharge tank 101 is discharging, thereby preventing the raw materials in the discharge tank 101 from combining with water vapor and remaining on the waterproof valve 102, resulting in the subsequent inability to close the waterproof valve 102, affecting the vacuum performance of the vacuum conveyor 100.
[0028] In this embodiment, the outer wall of the discharge tank 101 further has a vacuum pump 104 , and the vacuum pump 104 is connected to a pneumatic ball valve 105 .
[0029] In this embodiment, the discharge tank 101 also has a feed port 101b.
[0030] In this embodiment, the waterproof valve 102 is an automatic waterproof valve, which is used to achieve precise control and automatic operation.
[0031] In this embodiment, the purging device 103 includes: a through hole penetrating the side wall of the discharge tank 101 , and a guide groove is provided between the through hole and the valve plate of the waterproof valve 102 .
[0032] In this embodiment, the purging device 103 further includes: an air blowing device located on the outer wall of the discharge tank 101 , and the air blowing device blows air from the through hole along the guide groove toward the valve plate of the waterproof valve 102 .
[0033] In this embodiment, the purging device 103 uses compressed gas for purging.
[0034] In this embodiment, the purge device 103 eliminates the risk of agglomeration of the raw materials on the waterproof valve 102 due to the reaction with water, ensures the waterproofness of the waterproof valve 102, improves the accuracy of the waterproof valve 102, and has a wider range of uses.
[0035] In this embodiment, it also includes: a discharge valve 106 located in the discharge tank 101, and when the discharge valve 106 is opened, the raw materials in the discharge tank 101 pass through the discharge valve 106 and the waterproof valve 102, and are discharged from the discharge port 101a.
[0036] In this embodiment, it also includes: a filter cartridge 107 located in the discharge tank 101 , the filter cartridge 107 is far away from the discharge port 101 a , and the waterproof valve 102 prevents water vapor from contacting the raw materials on the filter cartridge 107 .
[0037] In this embodiment, it also includes: a back-blowing pulser 108 located at the filter cartridge 107 for intermittently blowing the filter cartridge 107 to extend the replacement and maintenance cycle of the filter cartridge 107 .
[0038] In this embodiment, in order to see the schematic diagram of the filter cartridge 107, Figure 1 Make the discharge tank transparent.
[0039] In this embodiment, the back-blow pulser 108 includes a reverse airbag 108a connected to the outer wall of the discharge tank 101, one end of the reverse airbag 108a is connected to a pressure regulating valve 108b, the air outlet end 108d of the reverse airbag 108a is connected to the interior of the discharge tank 101, and the air outlet end 108d of the reverse airbag 108a is also provided with a reverse pulse valve 108c.
[0040] In this embodiment, during the operation of the vacuum conveyor 100, the raw materials enter the discharge tank 101 from the feed port 101b, and under the action of vacuum, are filtered by the filter cartridge 107, and are discharged from the discharge port 101a after passing through the discharge valve 106 and the waterproof valve 102.
[0041] Accordingly, using the above vacuum conveyor 100, please refer to Figure 2 The utility model also provides a vacuum feeding system 200, including the above-mentioned vacuum conveyor 100; a movable feeding station 201 connected to the vacuum conveyor 100; and a stirring tank 202 connected to the vacuum conveyor 100. After the raw materials are fed from the movable feeding station 201, they are transported by the vacuum conveyor 100 and enter the stirring tank 202 from the discharge port 101a.
[0042] In this embodiment, on the one hand, the movable feeding station 201 is combined to control the dust range and reduce the carrying work of the operators; on the other hand, the waterproof valve 102 on the vacuum conveyor 100 is combined to prevent water vapor from invading the discharge tank 101, and at the same time, the purge device 103 on the outer wall of the discharge tank 101 is combined. The purge device 103 ensures that there is no residual water vapor on the waterproof valve 102 when the discharge tank 101 is discharging materials, thereby avoiding the raw materials in the discharge tank 101 from combining with water vapor and remaining on the waterproof valve 102, resulting in the subsequent inability to close the waterproof valve 102, affecting the vacuum performance of the vacuum conveyor 100, and having a wider range of uses.
[0043] In this embodiment, the raw materials fed from the movable feeding station 201 enter the discharge tank 101 under the action of vacuum, are filtered by the filter cartridge 107, and are fed into the stirring tank 202 from the discharge port 101a after passing through the discharge valve 106 and the waterproof valve 102. At this time, there is no water in the stirring tank 202. After the raw materials enter the stirring tank 202, water is added for stirring. At this time, during the stirring process, water vapor will "run" along the discharge port 101a into the discharge tank 101 and remain in the discharge tank 101. Subsequently, when the raw materials are transported to the discharge tank 101, the raw materials will react with the residual water vapor to form agglomerates, causing the filter cartridge 107 to be blocked. However, the addition of the waterproof valve 102 can prevent water vapor from invading the discharge tank 101, reduce the generation of agglomerates, reduce the number of maintenance times, and improve production efficiency.
[0044] In this embodiment, the discharge tank 101 further has a feed port 101 b , and a feed pipe 203 is connected between the feed port 101 b and the movable feeding station 201 .
[0045] In this embodiment, the feed pipe 203 is a stainless steel pipe, which increases the service life of the feed pipe 203 and reduces the number of maintenance times.
[0046] In this embodiment, it also includes: a control valve 204 located on the material conveying pipe 203, which is used to control the connection and disconnection between the movable feeding station 201 and the material conveying pipe 203.
[0047] In this embodiment, after the raw materials in the vacuum conveyor 100 are fed into the stirring tank 202, the waterproof valve 102, the discharge valve and the control valve 204 are closed, and the vacuum conveyor 100 is turned on to draw a vacuum, and the raw materials remaining in the feed pipe 203 are emptied to improve the efficiency of the vacuum feeding system 200.
[0048] Although the utility model is disclosed as above, the utility model is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the utility model. Therefore, the protection scope of the utility model shall be subject to the scope defined by the claims.
Claims
1. A vacuum conveyor, characterized in that: include: A discharge tank, wherein the discharge tank has a discharge port; A waterproof valve located at the discharge port; The purge device located on the outer wall of the discharge tank is used to dry the residual water vapor on the waterproof valve.
2. The vacuum conveyor according to claim 1, characterized in that The waterproof valve is an automatic waterproof valve.
3. The vacuum conveyor according to claim 1, characterized in that The purging device comprises: a through hole penetrating the side wall of the discharge tank, and a guide groove is provided between the through hole and the valve plate of the waterproof valve.
4. The vacuum conveyor according to claim 3, characterized in that: The purging device further comprises: an air blowing device located on the outer wall of the discharge tank, and the air blowing device blows air from the through hole along the guide groove toward the valve plate of the waterproof valve.
5. The vacuum conveyor according to claim 1, characterized in that: Also includes: The discharge valve in the discharge tank is opened, and the raw materials in the discharge tank pass through the discharge valve and the waterproof valve and then flow out from the discharge port.
6. The vacuum conveyor according to claim 1, characterized in that: Also includes: The filter cartridge is located in the discharge tank, the filter cartridge is far away from the discharge port, and the waterproof valve prevents water vapor from contacting the raw materials on the filter cartridge.
7. The vacuum conveyor according to claim 6, characterized in that Also includes: A back-flush pulser is located at the filter cartridge and is used for intermittently blowing the filter cartridge.
8. The vacuum conveyor according to claim 1, characterized in that: The discharge tank also has a feed inlet.
9. A vacuum feeding system, characterized in that: include: The vacuum conveyor according to any one of claims 1 to 8; a movable feeding station in communication with the vacuum conveyor; The stirring kettle is connected to the vacuum conveyor. After the raw materials are fed from the movable feeding station, they are transported by the vacuum conveyor and enter the stirring kettle from the discharge port.
10. The vacuum feeding system according to claim 9, characterized in that: The discharge tank also has a feed port, and a feed pipe is connected between the feed port and the movable feeding station.
11. The vacuum feeding system according to claim 10, characterized in that: The feed pipe is a stainless steel pipe.
12. The vacuum feeding system according to claim 10, characterized in that: Also includes: The control valve located on the material conveying pipe is used to control the connection and disconnection between the movable feeding station and the material conveying pipe.