Wire winding abutting tool for filamentous product
By designing highly adaptable wire winding fixtures, the problems of wire accumulation and compression during the wire winding process were solved, enabling smooth winding and efficient production of filamentous products.
Patent Information
- Application Number
- CN202421223073.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the winding process, smaller filament products are prone to filament accumulation and compression, which affects product quality and production efficiency, and existing technologies are unable to effectively solve this problem.
A wire winding fixture including a winding disc and an abutment mechanism was designed. The abutment mechanism consists of a support plate, a connecting plate, an abutment plate, a moving plate, a screw, a nut, a worm gear, etc. It can adjust the angle and position during the wire winding process to prevent the accumulation and pressure of filamentous material.
It effectively prevents wire accumulation and compression, ensures smooth winding of filamentous products, improves production efficiency and ease of operation, and adapts to the winding needs of different specifications.
Smart Images

Figure CN222312344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tooling fixtures, in particular to a wire winding and resistance tooling for filamentary products. Background Art
[0002] The winding of filamentary products is a key process in industrial production, especially in the manufacture of cables, fibers, threads, etc. This process involves winding filamentary materials along a specific path and tension to form the desired product shape or structure.
[0003] During the winding process, ensuring uniform distribution of the filamentary material, tension control, and winding accuracy are key factors. These factors directly affect the performance, appearance quality, and production efficiency of the product. For filamentary products with smaller specifications, the winding process is often more complicated and delicate. Due to the fragility of the filamentary material itself, the slightest carelessness may lead to problems such as wire accumulation, wire pressing, or wire breakage.
[0004] In actual operation, especially when dealing with small-sized filamentary products, problems of wire accumulation and wire pressing are often encountered. Wire accumulation refers to the accumulation of filamentary products during the winding process due to friction, uneven tension or other factors, forming lumps or blockages. This not only affects the appearance quality of the product, but may also cause equipment failure and production interruption. Wire pressing refers to the excessive pressure on the filamentary product during the winding process, resulting in material deformation, breakage or performance degradation. Utility Model Content
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A wire winding and resistance tooling for a filamentary product, comprising:
[0007] A wire winding drum for winding filamentary materials;
[0008] The resistance mechanism is arranged on one side of the wire winding disk and is used to lift the filamentary material when winding the wire to prevent the filamentary material from being accumulated and pressed;
[0009] The conflicting mechanisms include:
[0010] A support plate, arranged on one side of the wire winding disk;
[0011] A connecting plate, mounted on the supporting plate, is configured to be movable on the supporting plate to ensure that the filamentary material can smoothly slide over the resisting plate and be smoothly lifted;
[0012] The abutment plate is installed on one side of the connecting plate, contacts the surface of the wire winding disk, and is configured to be rotatable on the connecting plate. The abutment plate is used to adjust the inclination angle relative to the wire winding disk to lift the filamentary material during the wire winding process.
[0013] The conflict mechanism also includes:
[0014] A moving plate connected to the supporting plate, wherein the connecting plate is mounted on the top of the moving plate;
[0015] An adjusting groove is provided on the top of the supporting plate, and the movable plate is connected in the adjusting groove.
[0016] The conflict mechanism also includes:
[0017] A screw, one end of which is connected to the top of the moving plate and the other end of which passes through the connecting plate;
[0018] A nut is connected to the screw rod and is used to fasten the connecting plate to the moving plate.
[0019] The connecting plate is provided with a through hole, the screw rod is arranged in the through hole, and the cross-sectional shape of the through hole is rectangular.
[0020] The support plate comprises:
[0021] A screw rod, one end of which is connected to the movable plate, and the other end of which passes through the bottom wall of the adjusting groove and extends to the outside of the supporting plate;
[0022] A positioning pin is installed at the bottom end of the screw rod.
[0023] The connecting plate comprises:
[0024] A groove is provided on one side of the connecting plate;
[0025] One end of the rotating block is connected to the abutment plate, and the other end is connected in the groove.
[0026] The connecting plate also includes:
[0027] a worm gear, mounted on a rotating block;
[0028] A worm, disposed in the groove and connected to the worm wheel;
[0029] A rotating rod, one end of which is connected to the worm, and the other end of which penetrates the bottom wall of the groove and extends to the outside of the connecting plate;
[0030] The control wheel is arranged at the bottom of the connecting plate and connected to the bottom end of the rotating rod, and is used for driving the rotating rod and the worm to rotate when the control wheel is rotated.
[0031] Also includes:
[0032] A wire winder is connected to the wire winding disc.
[0033] The utility model provides a wire winding and resistance tooling for filamentary products. Compared with the prior art, it has the following beneficial effects:
[0034] 1. The design of the resistance mechanism can pick up the filamentary materials in time during the winding process to prevent them from piling up due to friction, uneven tension and other factors, forming lumps or blockages, reducing the occurrence of wire accumulation and ensuring that the filamentary products can be wound on the winding disc smoothly and orderly.
[0035] 2. The resistance plate can adjust the angle and position according to the actual winding situation to adapt to the filamentary products of different specifications and winding requirements, and enhance the ability to prevent wire accumulation.
[0036] 3. The pick-up effect of the resistance plate during the wire winding process reduces the direct pressure on the filamentary material and effectively prevents the occurrence of wire pressing.
[0037] 4. By adjusting the angle and position of the resistance plate to meet different wire winding requirements, the operation process is simpler and faster, which improves work efficiency. The resistance mechanism adopts a modular design and is easy to disassemble and replace. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 This is a schematic diagram of the three-dimensional structure proposed by the utility model.
[0039] Figure 2 It is a three-dimensional structural schematic diagram of the interference mechanism proposed by the utility model.
[0040] Figure 3 This is a three-dimensional structural schematic diagram of the interference mechanism proposed by the utility model from another perspective.
[0041] Figure 4 It is a schematic cross-sectional structure diagram of the interference mechanism proposed by the utility model.
[0042] Figure 5 This is a schematic diagram of the cross-sectional structure of the connecting plate and the abutting plate proposed in the present invention.
[0043] The reference numerals in the figure are:
[0044] 1. Wire winding device;
[0045] 2. Wire winding reel;
[0046] 3. Interference mechanism; 301. Support plate; 302. Connecting plate; 303. Interference plate; 304. Adjusting groove; 305. Moving plate; 306. Lead screw; 307. Positioning pin; 308. Screw; 309. Nut; 310. Through hole; 311. Rotating block; 312. Groove; 313. Worm wheel; 314. Worm; 315. Rotating rod; 316. Control wheel. DETAILED DESCRIPTION
[0047] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0048] Reference Figure 1-Figure 5 , a wire winding and resistance tooling for a filamentary product, comprising:
[0049] The wire winding disc 2 is used to wind the filamentary material; the wire winding device 1 is connected to the wire winding disc 2; the resistance mechanism 3 is arranged on one side of the wire winding disc 2, and is used to pick up the filamentary material during the winding process to prevent the filamentary material from being accumulated and pressed; the resistance mechanism 3 includes: a support plate 301, which is arranged on one side of the wire winding disc 2; a connecting plate 302, which is installed on the support plate 301 and is arranged to be movable on the support plate 301 to ensure that the filamentary material can smoothly slide over the resistance plate 303 and be smoothly picked up, and the connecting plate 302 is on the support plate 301. 01 moves on the contact plate 303 so that it can flexibly adapt to the wire winding requirements at different positions and angles; the contact plate 303 is installed on one side of the connecting plate 302, contacts the surface of the wire winding disk 2, and is configured to be rotatable on the connecting plate 302. The contact plate 303 is used to adjust the inclination angle relative to the wire winding disk 2, and to lift the filamentary material during the wire winding process. The contact plate 303 can rotate on the connecting plate 302, which enhances the adaptability and flexibility of the tooling and facilitates the operator to adjust the contact angle according to the actual wire winding situation.
[0050] Reference Figure 2 and Figure 4 , the movable plate 305 is connected to the supporting plate 301, and the connecting plate 302 is installed on the top of the movable plate 305; the adjusting groove 304 is opened at the top of the supporting plate 301, and the movable plate 305 is connected in the adjusting groove 304; the screw 308, one end of which is connected to the top of the movable plate 305, and the other end passes through the connecting plate 302; the nut 309, which is connected to the screw 308, is used to fasten the connecting plate 302 to the movable plate 305. The combined design of the movable plate 305 and the adjusting groove 304 enables the connecting plate 302 and the contact plate 303 thereon to be finely adjusted in position within a certain range to adapt to filamentary materials of different specifications and winding requirements. The fastening method of the screw 308 and the nut 309 is simple and effective, and can quickly lock the position of the connecting plate 302, thereby improving the convenience of operation and the efficiency of the use of tooling.
[0051] Reference Figure 2 and Figure 4A through hole 310 is opened on the connecting plate 302, and the screw rod 308 is arranged in the through hole 310. The cross-sectional shape of the through hole 310 is rectangular.
[0052] Reference Figure 1 and Figure 4 The support plate 301 includes: a screw rod 306, one end of which is connected to the movable plate 305, and the other end passes through the bottom wall of the adjustment groove 304 and extends to the outside of the support plate 301; a positioning pin 307, which is installed at the bottom end of the screw rod 306. The screw rod 306 serves as a connecting and adjusting component of the movable plate 305. Its design makes the movement of the movable plate 305 more stable and precise. Rotating the positioning pin 307 can drive the screw rod 306 to rotate, and the screw rod 306 can drive the movable plate 305 to move in the adjusting groove 304, and can adjust the positions of the connecting plate 302 and the contact plate 303 on the wire winding disk 2. The contact mechanism 3 can be installed on the wire winder 1 through the positioning pin 307, which further ensures the fixed position of the screw rod 306, prevents accidental displacement during use, and ensures the overall stability of the tooling and the accuracy of operation.
[0053] Reference Figure 4 and Figure 5 The connecting plate 302 includes: a groove 312, which is opened on one side of the connecting plate 302; a rotating block 311, one end of which is connected to the abutting plate 303, and the other end of which is connected to the groove 312; a worm wheel 313, which is installed on the rotating block 311; a worm 314, which is arranged in the groove 312 and connected to the worm wheel 313; a rotating rod 315, one end of which is connected to the worm 314, and the other end of which passes through the bottom wall of the groove 312 and extends to the outside of the connecting plate 302; a control wheel 316, which is arranged at the bottom of the connecting plate 302 and is connected to the bottom end of the rotating rod 315, and is used to drive the rotating rod 315 and the worm when the control wheel 316 is rotated. 314 rotates, and the angle of the contact plate 303 can be finely adjusted through a simple rotation action, which improves the convenience of operation and the accuracy of adjustment. The control wheel 316 enables the operator to more conveniently control the rotation of the worm 314 and the worm wheel 313, and easily adjust the angle of the contact plate 303. By turning the control wheel 316, the rotating rod 315 drives the worm 314 to rotate, and the worm 314 drives the worm wheel 313 and the rotating block 311 to rotate. The rotating block 311 drives the contact plate 303 to rotate, and its inclination angle can be adjusted. The worm 314 and the worm wheel 313 have a self-locking function, which can further stabilize the position of the contact plate 303.
[0054] The screw rod 306 drives the movable plate 305 to move in the adjustment slot 304, adjusts the position of the connecting plate 302 and the contact plate 303 on the wire winding reel 2, observes the position of the contact plate 303 relative to the wire winding reel 2, and enables the contact plate 303 to flexibly adapt to the wire winding requirements at different positions and angles through the movement of the movable plate 305 in the adjustment slot 304, fixes the support plate 301 on the wire winding device 1 through the positioning pin 307, ensures that the support plate 301 is stable and immovable, places the connecting plate 302 on the movable plate 305, and the screw rod 308 passes through the rectangular through hole 310 on the connecting plate 302, so that the connecting plate 302 can move on the movable plate 305 and adjust the position of the contact plate 303 from the wire winding reel 2, and uses the nut 309 to fasten the connecting plate 302 to the movable plate 305, rotates the control wheel 316 at the bottom of the connecting plate 302, and the control wheel 316 drives the rotation The rod 315 and the worm screw 314 rotate, and the rotation of the worm screw 314 drives the worm wheel 313 and the rotating block 311 to rotate. The rotation of the rotating block 311 drives the contact plate 303 to rotate on the connecting plate 302, adjust the inclination angle of the contact plate 303, observe the angle of the contact plate 303, and continue to rotate the control wheel 316 as needed until the contact plate 303 reaches a suitable angle. The self-locking function of the worm screw 314 and the worm wheel 313 ensures that after the adjustment is completed, the position of the contact plate 303 remains stable and no unexpected angle changes will occur. Start the wire winder 1 to make the wire winding disk 2 start to rotate, and fix one end of the filamentary material on the wire winding disk 2. As the wire winding disk 2 rotates, the filamentary material begins to be wound on the wire winding disk 2. The contact plate 303 picks up the filamentary material during the winding process to avoid wire accumulation and wire pressing of the filamentary material, thereby ensuring the smooth progress of the winding process. When the winding of the filamentary material is completed, the wire winder 1 is closed and the rotation of the wire winding disk 2 is stopped.
[0055] In summary, compared with the prior art, the present invention has the following beneficial effects:
[0056] The design of the resistance mechanism 3 can pick up the filamentary material in time during the winding process to prevent it from piling up due to friction, uneven tension and other factors, forming lumps or blockages, reducing the occurrence of wire accumulation and ensuring that the filamentary product can be wound on the winding disk 2 smoothly and orderly.
[0057] The contact plate 303 can adjust its angle and position according to the actual wire winding situation to adapt to wire products of different specifications and winding requirements, thereby enhancing the ability to prevent wire accumulation.
[0058] The actuating effect of the abutment plate 303 during the wire winding process reduces the direct pressure on the filamentary material and effectively prevents the occurrence of wire pressing.
[0059] By adjusting the angle and position of the resistance plate 303 to meet different wire winding requirements, the operation process is simpler and faster, and the work efficiency is improved. The resistance mechanism 3 adopts a modular design and is easy to disassemble and replace.
[0060] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0061] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A wire wrapping tool for a filamentary product, characterized in that: include: A wire winding disc (2) for winding a filamentary material; A resistance mechanism (3) is arranged on one side of the wire winding disk (2) and is used to lift the filamentary material when winding the wire to prevent the filamentary material from being accumulated and pressed; The conflict mechanism (3) comprises: A support plate (301) arranged on one side of the wire winding disk (2); A connecting plate (302) is mounted on the supporting plate (301) and is configured to be movable on the supporting plate (301) to ensure that the filamentous material can smoothly slide over the resisting plate (303) and be lifted up smoothly; The abutment plate (303) is mounted on one side of the connecting plate (302), contacts the surface of the wire winding disc (2), and is arranged to be rotatable on the connecting plate (302). The abutment plate (303) is used to adjust the inclination angle relative to the wire winding disc (2) to lift the filamentary material during the wire winding process.
2. A wire wrapping and interference tooling for filamentary products according to claim 1, characterized in that: The conflict mechanism (3) further comprises: A movable plate (305) is connected to the support plate (301), and the connecting plate (302) is installed on the top of the movable plate (305); The adjusting groove (304) is provided on the top of the supporting plate (301), and the moving plate (305) is connected in the adjusting groove (304).
3. A wire wrapping and interference tooling for a filamentary product according to claim 2, characterized in that: The conflict mechanism (3) further comprises: A screw rod (308), one end of which is connected to the top of the movable plate (305) and the other end of which passes through the connecting plate (302); The nut (309) is connected to the screw rod (308) and is used to fasten the connecting plate (302) to the moving plate (305).
4. A wire wrapping and interference tooling for filamentary products according to claim 3, characterized in that: The connecting plate (302) is provided with a through hole (310), the screw rod (308) is arranged in the through hole (310), and the cross-sectional shape of the through hole (310) is rectangular.
5. A wire wrapping and interference tooling for a filamentary product according to claim 2, characterized in that: The support plate (301) comprises: A screw rod (306), one end of which is connected to the movable plate (305), and the other end of which passes through the bottom wall of the adjustment groove (304) and extends to the outside of the support plate (301); A positioning pin (307) is mounted on the bottom end of the screw rod (306).
6. A wire wrapping and interference tooling for filamentary products according to claim 1, characterized in that: The connecting plate (302) comprises: A groove (312) is formed on one side of the connecting plate (302); The rotating block (311) has one end connected to the abutment plate (303) and the other end connected to the groove (312).
7. A wire wrapping and interference tooling for filamentary products according to claim 6, characterized in that: The connecting plate (302) further comprises: A worm gear (313) mounted on the rotating block (311); A worm (314) is disposed in the groove (312) and connected to the worm wheel (313); A rotating rod (315), one end of which is connected to the worm (314), and the other end of which passes through the bottom wall of the groove (312) and extends to the outside of the connecting plate (302); The control wheel (316) is arranged at the bottom of the connecting plate (302) and is connected to the bottom end of the rotating rod (315) and is used to drive the rotating rod (315) and the worm (314) to rotate when the control wheel (316) is rotated.
8. A wire wrapping and interference tooling for a filamentary product according to claim 1, characterized in that: Also includes: A wire winder (1) is connected to the wire winding disc (2).