Quenching device for mechanical casting processing

Abstract

The utility model relates to the field of quenching devices, in particular to a quenching device for mechanical casting processing. The technical problems that when a quenching process is carried out in traditional mechanical casting machining, a workpiece is mostly and directly soaked in water to be cooled, and the workpiece needs to be naturally cooled after being soaked in water, so that the quenching time of the workpiece is long, and the quenching efficiency is reduced are solved. According to the technical scheme, the quenching device for mechanical casting machining comprises a water soaking assembly, a supporting assembly, a condensation assembly, a water storage assembly, a water spraying assembly and a cooling assembly. The quenching device is arranged and comprises the water tank, circulating water flow is arranged in the water tank, and the condensing device is arranged outside the water tank, so that quenched water in the water tank is cooled and flows into the water tank again to be recycled. And the rotatable supporting device is arranged in the water tank and can be used for pressing, so that a cast material is rotationally soaked in water, and the quenching cooling effect is accelerated.

Description

Technical Field

[0001] The utility model relates to the field of quenching devices, in particular to a quenching device for mechanical casting processing. Background Art

[0002] Casting is a process of melting metal into a liquid that meets certain requirements and pouring it into a mold, and then cooling, solidifying, and cleaning to obtain a casting with a predetermined shape, size, and performance. Because the casting blank is almost formed, it can achieve the purpose of no mechanical processing or a small amount of processing, which reduces the cost and reduces the production time to a certain extent. Casting is one of the basic processes in the modern device manufacturing industry. Quenching refers to a metal heat treatment process in which a metal workpiece is heated to a certain appropriate temperature and maintained for a period of time, and then immersed in a quenching medium for rapid cooling. When performing mechanical casting processing, a quenching device is required to cool and shape it, so we are required to make a quenching device for mechanical casting processing. Traditional quenching devices for mechanical casting processing mostly directly immerse the workpiece in water to cool it down during the quenching process. After the immersion is completed, it is necessary to wait for the workpiece to cool naturally, resulting in a long quenching time for the workpiece, which reduces the efficiency of quenching. Utility Model Content

[0003] In order to overcome the disadvantages of traditional mechanical casting processing, most of the workpieces are directly immersed in water for cooling during the quenching process. After the immersion is completed, it is necessary to wait for the workpiece to cool down naturally, resulting in a long quenching time for the workpiece and reducing the efficiency of quenching.

[0004] The technical solution of the utility model is: a quenching device for mechanical casting processing, including an immersion component, a supporting component, a condensation component, a water storage component, a water spraying component, and a cooling component; the immersion component is provided with a supporting component for supporting; the immersion component is a place for immersion quenching. The supporting component is a place for supporting workpieces. The front end of the immersion component is provided with a condensation component for condensation; the condensation component is a place for condensation. The rear end of the immersion component is provided with a water storage component for storing water; the water storage component is a place for storing and discharging water. The upper end of the water storage component is provided with a water spraying component for spraying water; the water spraying component is a place for spraying water. The upper end of the water spraying component is provided with a cooling component for cooling; the cooling component is a place for cooling.

[0005] Preferably, an immersion component is provided for immersion quenching while circulating water in and out; a supporting component is provided for supporting the workpiece while rotating the workpiece to accelerate quenching; a condensing component is provided for condensation; a water storage component is provided for storing and discharging water; a water spraying component is provided for spraying water while driving the whole to rotate; and a cooling component is provided for cooling by blowing air.

[0006] Preferably, the immersion assembly includes an immersion tank, a bracket, a circulation pipeline, a water pump and a support plate; the bracket is provided at the lower end of the immersion tank; the circulation pipeline is provided at the front end of the immersion tank; the water pump is provided on the circulation pipeline; and the support plate is provided at the upper end of the immersion tank. The immersion tank is supported by the bracket, the water pump draws water from the immersion tank into the circulation pipeline for circulating water in and out, and the support plate supports the rotating motor.

[0007] Preferably, the supporting assembly includes a rotating motor, a rotating shaft, a supporting plate and a flap; the front end of the immersion tank is provided with a rotating motor; the rear end of the rotating motor is rotatably connected to the rotating shaft; the rear end of the rotating shaft is provided with a supporting plate; the upper end of the supporting plate is rotatably connected to the flap. When the rotating motor is started, the rotating shaft is driven to rotate, thereby rotating the supporting plate and the flap, rotating the workpiece, accelerating the quenching and cooling effect, and the supporting plate and the flap press the workpiece.

[0008] Preferably, the condensation assembly includes a condensation box, a condensation pump and a condensation pipeline; the front end of the rotating motor is provided with a condensation box; the upper end of the condensation box is provided with a condensation pump; the upper end of the condensation pump is provided with a condensation pipeline. The condensate enters the condensation box for storage and is pumped to the condensation pipeline by the condensation pump for condensation.

[0009] Preferably, the water storage assembly includes a water storage tank, a water outlet pump and a casing pipe; the water storage tank is arranged at the rear end of the bracket; the water outlet pump is arranged at the upper end of the water storage tank; the casing pipe is arranged at the upper end of the water outlet pump. Water enters the water storage tank for storage, and is pumped to the casing pipe by the water outlet pump for water outlet.

[0010] Preferably, the water spray assembly includes a connecting pipe, a water outlet nozzle, a rotating shaft and a rotating motor; one side of the sleeve pipe is rotatably connected to the connecting pipe; the connecting pipe is provided with a water outlet nozzle; one side of the water outlet nozzle is provided with a rotating shaft; and one side of the rotating shaft is provided with a rotating motor. When water reaches the connecting pipe, it is sprayed from the water outlet nozzle for spraying. After the spraying is completed, the rotating motor is started to drive the rotating shaft to rotate, thereby causing the cooling assembly to flip downward.

[0011] Preferably, the cooling assembly includes a fan cover and a blower motor; the fan cover is arranged at the upper end of the water outlet nozzle; the blower motor is arranged inside the fan cover. The fan cover protects the blower motor, and the blower motor performs cooling and drying work.

[0012] Beneficial effects of the utility model:

[0013] A quenching device is provided, including a water tank, a circulating water flow is provided inside the water tank, and a condensing device is provided outside the water tank, so that the quenched water in the water tank is cooled and circulated to the inside again for recycling. A rotatable supporting device is provided inside the water tank, and the supporting device can be pressed to rotate and immerse the cast material in water, thereby accelerating the quenching and cooling effect. A spraying device and a cooling device are provided above the water tank as a whole, and spraying and cooling are performed simultaneously during quenching. After quenching is completed, the supporting device rises and rotates to the side of the cooling device to cool the cast material for a second time. This overcomes the disadvantage that in traditional mechanical casting processing, when performing the quenching process, the workpiece is mostly directly immersed in water for cooling, and after the immersion is completed, it is necessary to wait for the workpiece to cool naturally, resulting in a long quenching time for the workpiece and reducing the quenching efficiency;

[0014] 2. Quenching work is performed by setting up an immersion component, a support component and a condensation component. The immersion tank is supported by a bracket. A water pump draws out the water in the immersion tank into the circulation pipe for circulating water in and out. The support plate supports the rotating motor. The rotating motor starts to drive the rotating shaft to rotate, so that the support plate and the flap rotate, and the workpiece is rotated to accelerate the quenching and cooling effect. The support plate and the flap press the workpiece. The condensate enters the condensation tank for storage and is pumped to the condensation pipe by the condensation pump for condensation. Finally, cooling and cooling work is performed by setting up a water storage component, a water spray component and a cooling component. Water enters the water storage tank for storage and is pumped to the casing pipe by the water outlet pump for water outlet. The water reaches the connecting pipe and is sprayed from the water outlet nozzle for spraying. After the spraying is completed, the rotating motor starts to drive the rotating shaft to rotate, so that the cooling component flips downward. The fan cover protects the blowing motor, and the blowing motor performs cooling and drying work to complete the quenching work of the mechanical casting process; BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The three-dimensional structure diagram of the quenching device for mechanical casting processing of the utility model is shown;

[0016] Figure 2 Shown is a schematic diagram of a water-immersed component of a quenching device for mechanical casting processing of the utility model;

[0017] Figure 3 Shown is a schematic diagram of a water spray assembly of a quenching device for mechanical casting processing of the utility model;

[0018] Figure 4 Shown is a schematic diagram of a support assembly of a quenching device for mechanical casting processing of the utility model;

[0019] Explanation of the reference numerals: 1. Immersion assembly; 2. Support assembly; 3. Condensation assembly; 4. Water storage assembly; 5. Water spray assembly; 6. Cooling assembly; 101. Immersion tank; 102. Bracket; 103. Circulation pipeline; 104. Water pump; 105. Support plate; 201. Rotating motor; 202. Rotating shaft; 203. Support plate; 204. Flip cover; 301. Condensation tank; 302. Condensation pump; 303. Condensation pipeline; 401. Water storage tank; 402. Water outlet pump; 403. Casing pipeline; 501. Connecting pipeline; 502. Water outlet nozzle; 503. Rotating shaft; 504. Rotating motor; 601. Fan cover; 602. Blowing motor. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1 The utility model provides an embodiment: a quenching device for mechanical casting processing, including a water immersion component 1, a supporting component 2, a condensing component 3, a water storage component 4, a water spraying component 5, and a cooling component 6; the water immersion component 1 is provided with a supporting component 2 for supporting; the front end of the water immersion component 1 is provided with a condensing component 3 for condensing; the rear end of the water immersion component 1 is provided with a water storage component 4 for storing water; the upper end of the water storage component 4 is provided with a water spraying component 5 for spraying water; the upper end of the water spraying component 5 is provided with a cooling component 6 for cooling.

[0022] See also Figure 2-4The utility model provides an embodiment: the immersion assembly 1 includes an immersion tank 101, a bracket 102, a circulation pipe 103, a water pump 104 and a support plate 105; the bracket 102 is provided at the lower end of the immersion tank 101; the circulation pipe 103 is provided at the front end of the immersion tank 101; the water pump 104 is provided on the circulation pipe 103; the support plate 105 is provided at the upper end of the immersion tank 101. The immersion tank 101 is supported by the bracket 102, the water pump 104 pumps the water in the immersion tank 101 into the circulation pipe 103 for circulating water in and out, and the support plate 105 supports the rotating motor 504. The supporting assembly 2 includes a rotating motor 201, a rotating shaft 202, a supporting plate 203 and a flip cover 204; the front end of the immersion tank 101 is provided with a rotating motor 201; the rear end of the rotating motor 201 is rotatably connected to the rotating shaft 202; the rear end of the rotating shaft 202 is provided with a supporting plate 203; the upper end of the supporting plate 203 is rotatably connected to the flip cover 204. The rotating motor 201 is started, driving the rotating shaft 202 to rotate, so that the supporting plate 203 and the flip cover 204 rotate, rotate the workpiece, accelerate the quenching and cooling effect, and the supporting plate 203 and the flip cover 204 press the workpiece. The condensing assembly 3 includes a condensing box 301, a condensing pump 302 and a condensing pipe 303; the front end of the rotating motor 201 is provided with a condensing box 301; the upper end of the condensing box 301 is provided with a condensing pump 302; the upper end of the condensing pump 302 is provided with a condensing pipe 303. The condensate enters the condensate tank 301 for storage, and is pumped to the condensate pipe 303 by the condensate pump 302 for condensation. The water storage component 4 includes a water storage tank 401, a water outlet pump 402 and a sleeve pipe 403; the rear end of the bracket 102 is provided with a water storage tank 401; the upper end of the water storage tank 401 is provided with a water outlet pump 402; the upper end of the water outlet pump 402 is provided with a sleeve pipe 403. Water enters the water storage tank 401 for storage, and is pumped to the sleeve pipe 403 by the water outlet pump 402 for water discharge. The water spray component 5 includes a connecting pipe 501, a water outlet nozzle 502, a rotating shaft 503 and a rotating motor 504; one side of the sleeve pipe 403 is rotatably connected with the connecting pipe 501; the water outlet nozzle 502 is provided on the connecting pipe 501; one side of the water outlet nozzle 502 is provided with a rotating shaft 503; one side of the rotating shaft 503 is provided with a rotating motor 504. The water reaches the connection pipe 501 and is sprayed from the water outlet nozzle 502 for spraying. After the spraying is finished, the rotating motor 504 is started to drive the rotating shaft 503 to rotate, so that the cooling assembly 6 is turned downward. The cooling assembly 6 includes a fan cover 601 and a blowing motor 602; the fan cover 601 is provided at the upper end of the water outlet nozzle 502; and the blowing motor 602 is provided inside the fan cover 601. The fan cover 601 protects the blowing motor 602, and the blowing motor 602 performs cooling and drying work.

[0023] When working, the immersion tank 101 is supported by the bracket 102, and the water pump 104 pumps the water in the immersion tank 101 into the circulation pipe 103 for circulating water in and out, and the support plate 105 supports the rotating motor 504. The rotating motor 201 is started, driving the rotating shaft 202 to rotate, so that the supporting plate 203 and the flip cover 204 rotate, rotate the workpiece, accelerate the quenching and cooling effect, and the supporting plate 203 and the flip cover 204 press the workpiece. The condensate enters the condensation tank 301 for storage, and is pumped to the condensation pipe 303 by the condensation pump 302 for condensation. Water enters the water storage tank 401 for storage, and is pumped to the sleeve pipe 403 by the water outlet pump 402 for water outlet. The water reaches the connecting pipe 501 and is sprayed from the water outlet nozzle 502 for spraying. After the spraying is completed, the rotating motor 504 is started, driving the rotating shaft 503 to rotate, so that the cooling component 6 is turned downward. The fan cover 601 protects the blowing motor 602, and the blowing motor 602 performs cooling and drying work to complete all the work.

[0024] Through the above steps, the quenching work is performed by setting the immersion component 1, the supporting component 2 and the condensing component 3, the immersion tank 101 is supported by the bracket 102, the water pump 104 pumps the water in the immersion tank 101 into the circulation pipe 103 for circulating water in and out, and the support plate 105 supports the rotating motor 504. The rotating motor 201 is started, driving the rotating shaft 202 to rotate, so that the supporting plate 203 and the flip cover 204 rotate, rotate the workpiece, accelerate the quenching and cooling effect, and the supporting plate 203 and the flip cover 204 press the workpiece. The condensate enters the condensation tank 301 for storage, and is pumped to the condensation pipe 303 by the condensation pump 302 for condensation. Finally, the cooling work is performed by the water storage component 4, the water spray component 5 and the cooling component 6, and the water enters the water storage tank 401 for storage, and is pumped to the casing pipe 403 by the water outlet pump 402 for water outlet. The water reaches the connection pipe 501 and is sprayed from the water outlet nozzle 502 for spraying. After the spraying is completed, the rotating motor 504 is started to drive the rotating shaft 503 to rotate, so that the cooling assembly 6 is turned downward. The fan cover 601 protects the blowing motor 602, and the blowing motor 602 performs cooling and drying work to complete the quenching work of the mechanical casting process. Through the triple cooling effect on the workpiece, the quenching efficiency is accelerated.

[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A quenching device for mechanical casting processing, comprising a water immersion component (1); characterized in that: The invention also comprises a supporting component (2), a condensing component (3), a water storage component (4), a water spraying component (5), and a cooling component (6); the immersion component (1) is provided with a supporting component (2) for supporting; the front end of the immersion component (1) is provided with a condensing component (3) for condensing; the rear end of the immersion component (1) is provided with a water storage component (4) for storing water; the upper end of the water storage component (4) is provided with a water spraying component (5) for spraying water; and the upper end of the water spraying component (5) is provided with a cooling component (6) for cooling.

2. A quenching device for mechanical casting processing according to claim 1, characterized in that: The immersion assembly (1) comprises an immersion tank (101), a bracket (102), a circulation pipeline (103), a water extraction pump (104) and a support plate (105); the bracket (102) is arranged at the lower end of the immersion tank (101); the circulation pipeline (103) is arranged at the front end of the immersion tank (101); the water extraction pump (104) is arranged on the circulation pipeline (103); and the support plate (105) is arranged at the upper end of the immersion tank (101).

3. A quenching device for mechanical casting processing according to claim 2, characterized in that: The supporting assembly (2) comprises a rotating motor (201), a rotating shaft (202), a supporting plate (203) and a flip cover (204); the front end of the immersion tank (101) is provided with the rotating motor (201); the rear end of the rotating motor (201) is rotatably connected to the rotating shaft (202); the rear end of the rotating shaft (202) is provided with the supporting plate (203); and the upper end of the supporting plate (203) is rotatably connected to the flip cover (204).

4. A quenching device for mechanical casting processing according to claim 3, characterized in that: The condensation assembly (3) comprises a condensation box (301), a condensation pump (302) and a condensation pipeline (303); the condensation box (301) is arranged at the front end of the rotating motor (201); the condensation pump (302) is arranged at the upper end of the condensation box (301); and the condensation pipeline (303) is arranged at the upper end of the condensation pump (302).

5. A quenching device for mechanical casting processing according to claim 2, characterized in that: The water storage assembly (4) comprises a water storage tank (401), a water outlet pump (402) and a casing pipe (403); the water storage tank (401) is arranged at the rear end of the bracket (102); the water outlet pump (402) is arranged at the upper end of the water storage tank (401); and the casing pipe (403) is arranged at the upper end of the water outlet pump (402).

6. A quenching device for mechanical casting processing according to claim 5, characterized in that: The water spray assembly (5) comprises a connecting pipe (501), a water outlet nozzle (502), a rotating shaft (503) and a rotating motor (504); one side of the sleeve pipe (403) is rotatably connected to the connecting pipe (501); the water outlet nozzle (502) is arranged on the connecting pipe (501); one side of the water outlet nozzle (502) is arranged with a rotating shaft (503); and one side of the rotating shaft (503) is arranged with a rotating motor (504).

7. A quenching device for mechanical casting processing according to claim 6, characterized in that: The cooling assembly (6) comprises a fan cover (601) and a blower motor (602); the fan cover (601) is arranged at the upper end of the water outlet nozzle (502); and the blower motor (602) is arranged inside the fan cover (601).

Images