Device for removing color of waste polyester fabric through distillation method

By designing a detachable agitating mechanism and heating system, the problem of difficulty in dismantling the mixing plate during decolorization of polyester fabrics is solved, and the recycling efficiency and steam decolorization effect of waste polyester fabrics are improved.

CN222313532UInactive Publication Date: 2025-01-07TAIYUAN UNIVERSITY OF TECHNOLOGY
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Patent Information

Application Number
CN202420970245.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the fixing arrangement of the mixing plate when decolorizing the polyester fabrics leads to difficulty in dismantling, which increases the disassembly steps of staff and reduces the recycling efficiency of waste polyester fabrics.

Method used

A device is designed to remove the color of used polyester fabrics by distillation, adopting a detachable agitating mechanism, and using a servo motor to drive the rotating shaft and sliding insert rod to achieve simple installation and disassembly of the agitating plate, combined with a heating mechanism to achieve solvent heating Steam decolorization.

Benefits of technology

The installation and disassembly process of agitating plates is simplified, the disassembly steps of staff are reduced, the decolorization and recycling efficiency of waste polyester fabrics is improved, and the pigment volatility efficiency is improved through steam decolorization.

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Abstract

The utility model relates to the technical field of decoloring of polyester fabrics, and particularly discloses a device for removing colors of waste polyester fabrics by a distillation method, which comprises a decoloring box and a mounting top plate, and further comprises a mounting stirring mechanism, a mounting top plate, a mounting top plate and a mounting bottom plate, the mounting and stirring mechanism comprises a mounting bottom plate and a stirring plate, the bottom of the mounting bottom plate is fixedly connected with a servo motor, and the output end of the servo motor is fixedly connected with a rotating shaft; according to the stirring device, through the effect of installing the stirring mechanism and the effect of sliding inserting connection between the sliding inserting rods and the inserting holes, inserting connection and fixation between the inserting connection plates and the inserting connection grooves are simplified, the installation operation of the stirring plates is correspondingly simplified, the multiple stirring plates can be independently disassembled, then the disassembling steps of workers are reduced, and the working efficiency is improved. Therefore, the recovery efficiency of decolorizing and recovering the waste polyester fabric by workers is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of polyester fabric decolorization, and particularly relates to a device for decolorizing waste polyester fabrics by a distillation method. Background Art

[0002] Polyester fabric is a textile made of polyester as the main raw material. Polyester, also known as polyester fiber, is a synthetic fiber with many excellent properties. Polyester fabric therefore has high strength, high elastic recovery ability, good wear resistance, wrinkle resistance and ironing resistance. It has poor moisture absorption, and may feel a little stuffy when worn, and is prone to static electricity and dust. However, polyester fabric is very easy to dry after washing, and the wet strength hardly decreases, and it has good washable and wearable properties. In addition, polyester fabric has good light resistance and better sun resistance than natural fiber fabrics, especially good sun resistance behind glass. Polyester fabric is also resistant to various chemicals, and is not greatly damaged by acids and alkalis. At the same time, it is not afraid of mildew and insect infestation.

[0003] Decolorization treatment helps to better recycle fiber materials in waste polyester fabrics. After decolorization, the purity of the fibers is improved, which is beneficial to the subsequent reuse or production of regenerated fibers, and then helps to save resources. When decolorizing waste polyester fabrics, since the solvent is prone to precipitation when heated, the solvent needs to be stirred accordingly so that it can be heated evenly for use. In the prior art, the stirring plate for stirring the solvent is fixed as a whole. When it is damaged and disassembled, multiple stirring plates need to be replaced as a whole, which increases the disassembly steps of the staff accordingly, thereby reducing the staff's recovery efficiency of decolorizing and recycling waste polyester fabrics. For this reason, a device for removing the color of waste polyester fabrics by distillation is proposed. Utility Model Content

[0004] The utility model aims to provide a device for removing the color of waste polyester fabrics by distillation to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A device for removing the color of waste polyester fabric by distillation, comprising a decolorizing box and a mounting top plate, and also comprising:

[0007] A stirring mechanism is installed to uniformly stir and heat the decolorizing solvent inside the decolorizing box. The stirring mechanism is located at the bottom of the decolorizing box. The stirring mechanism includes a mounting base and a stirring plate. The bottom of the mounting base is fixedly connected to a servo motor. The output end of the servo motor is fixedly connected to a rotating shaft, and the top of the rotating shaft rotates and extends to the outside of the top of the mounting base. The outer wall of the rotating shaft is fixedly connected to a rotating block. The outer wall of the rotating block is provided with a plurality of plug-in slots. A reset spring is fixedly connected to the inside of the plug-in slot. One end of the reset spring away from the plug-in slot is fixedly connected to a limiting plate. One end of the stirring plate is fixedly connected to a plug-in plate. A limiting slide groove is provided on the top of the plug-in plate, a socket is provided inside the limiting slide groove, a mounting magnetic block is fixedly connected inside the socket, a mounting cavity is provided inside the rotating block above the plug-in groove, tension springs are fixedly connected on both sides of the mounting cavity, a sliding rod is fixedly connected at one end of the tension spring away from the mounting cavity, and the top of the sliding rod slides and extends to the outside of the top of the rotating block, a pulling block is fixedly connected to the top of the sliding rod, a sliding magnetic block is fixedly connected to the bottom end of the sliding rod, a plug-in plate is fixedly connected to one side of the stirring plate, a heating mechanism is connected to the mounting bottom plate, and recovery mechanisms are connected on both sides of the decolorization box.

[0008] Preferably, the recovery mechanism is located on both sides of the decolorization box, and the recovery mechanism includes a recovery box and a collection box. A connecting pipe is fixedly connected to one side of the recovery box, and the top and bottom of the decolorization box are fixedly connected to condensing pipes. The connecting pipe and the outer wall of the condensing pipe are respectively connected to a first valve and a second valve. The collection box is connected between the two condensing pipes and is connected to the interior of the condensing pipe. The condensing pipe and the connecting pipe are both connected to the interior of the decolorization box, and the bottoms of the decolorization box and the recovery box are fixedly connected to supporting legs.

[0009] Preferably, the installation and heating mechanism includes a fitting baffle and a heating element, the installation bottom plate and the installation top plate are respectively installed at the bottom and top of the decolorization box by bolts, a mounting groove is opened at the bottom of the installation bottom plate, a telescopic sleeve is fixedly connected inside the installation groove, a telescopic spring is fixedly connected inside the telescopic sleeve, a telescopic plate is fixedly connected to one end of the telescopic spring away from the telescopic sleeve, and one end of the telescopic plate slides and extends to the outside of the telescopic sleeve, the telescopic plate is fixedly connected to one end of the telescopic spring, a magnetic rod is inlaid on the top of the inner wall of the telescopic sleeve, a pull ring is fixedly connected to the bottom of the fitting baffle, a mounting cross plate is fixedly connected to the inside of the decolorization box, and a plurality of mounting splints are connected to the top of the mounting cross plate.

[0010] Preferably, the heating element is located above the fitting baffle and inside the mounting groove, the magnetic rod and the embedded magnetic block are arranged to attract each other with corresponding opposite poles, and the outer wall of the fitting baffle and the inner wall of the mounting groove are arranged to slide and fit.

[0011] Preferably, the outer wall of the plug plate and the inner wall of the plug slot are slidably fitted, a plurality of flow holes are provided on the stirring plate, and the outer wall of the limit plate and the inner wall of the plug slot are slidably fitted.

[0012] Preferably, the sliding magnetic block and the mounting magnetic block are arranged to attract each other with opposite poles, the outer side wall of the sliding rod is respectively arranged to slide and fit with the inner side wall of the limiting slide groove and the insertion hole, and the pulling block is located on the top outside of the rotating block.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] By installing the stirring mechanism and utilizing the sliding connection between the sliding plug rod and the plug hole, the connection and fixation between the plug plate and the plug slot is simplified, and the installation operation of the stirring plate is correspondingly simplified, and multiple stirring plates can be disassembled separately, thereby reducing the disassembly steps of the staff, thereby improving the recycling efficiency of the staff for decolorizing and recycling waste polyester fabrics, and the bottom of the decolorization box can be heated, and the decolorization solvent inside the decolorization box can be heated accordingly. Utilizing the effect of solvent heating, the steam heated by the solvent can be volatilized upward, and the waste polyester fabric above can be steam-decolorized. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 This is a bottom structure diagram of the utility model;

[0017] Figure 3 It is a cross-sectional structural diagram of the utility model;

[0018] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A;

[0019] Figure 5 For this utility model Figure 3 Enlarged structural diagram of location B.

[0020] In the figure: 1. decolorization box; 2. installation of top plate; 3. support leg; 4. recovery box; 5. condenser; 6. collection box; 7. first valve; 8. second valve; 9. installation of bottom plate; 901. servo motor; 902. rotating shaft; 903. rotating block; 904. stirring plate; 905. plug-in board; 906. reset spring; 907. limit plate; 908. installation cavity; 909. tension spring; 9010. sliding plug rod; 9011. pull block; 9012. sliding magnetic block; 9013. installation magnetic block; 10. fitting baffle; 101. installation groove; 102. heating element; 103. telescopic sleeve; 104. telescopic spring; 105. telescopic plate; 106. magnetic rod; 107. inlaid magnetic block; 108. pull ring; 11. connecting pipe; 12. installation of horizontal plate; 13. installation of splint. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1

[0023] like Figure 1-5As shown, a device for removing the color of waste polyester fabric by distillation method includes a decolorization box 1 and a mounting top plate 2, and also includes: an installation stirring mechanism for uniformly stirring and heating the decolorization solvent inside the decolorization box 1, the installation stirring mechanism is located at the bottom of the decolorization box 1, the installation stirring mechanism includes a mounting bottom plate 9 and a stirring plate 904, the bottom of the mounting bottom plate 9 is fixedly connected to a servo motor 901, the output end of the servo motor 901 is fixedly connected to a rotating shaft 902, and the top of the rotating shaft 902 rotates and extends to the outside of the top of the mounting bottom plate 9, the outer side wall of the rotating shaft 902 is fixedly connected to a rotating block 903, the outer wall of the rotating block 903 is provided with a plurality of plug-in slots, the interior of the plug-in slot is fixedly connected to a reset spring 906, the end of the reset spring 906 away from the plug-in slot is fixedly connected to a limiting plate 907, and one end of the stirring plate 904 is fixedly connected to a limiting plate 907. The end is fixedly connected with a plug-in plate 905, a limited sliding groove is provided on the top of the plug-in plate 905, a socket is provided inside the limited sliding groove, a mounting magnetic block 9013 is fixedly connected inside the socket, a mounting cavity 908 is provided inside the rotating block 903 above the plug-in groove, both sides of the mounting cavity 908 are fixedly connected with tension springs 909, one end of the tension spring 909 away from the mounting cavity 908 is fixedly connected with a sliding plug rod 9010, and the top of the sliding plug rod 9010 slides and extends to the outside of the top of the rotating block 903, the top of the sliding plug rod 9010 is fixedly connected with a pull block 9011, the bottom end of the sliding plug rod 9010 is fixedly connected with a sliding magnetic block 9012, one side of the stirring plate 904 is fixedly connected with the plug-in plate 905, a heating mechanism is installed on the mounting bottom plate 9, and recovery mechanisms are connected on both sides of the decolorization box 1;

[0024] The utility model is further specifically described in detail: the outer wall of the plug-in plate 905 and the inner wall of the plug-in groove are slidably fitted, a plurality of flow holes are opened on the stirring plate 904, the outer wall of the limit plate 907 and the inner wall of the plug-in groove are slidably fitted, the sliding magnetic block 9012 and the mounting magnetic block 9013 are arranged with corresponding opposite poles attracting each other, the outer wall of the sliding rod 9010 is slidably fitted with the inner walls of the limiting slide groove and the plug-in hole respectively, and the pull block 9011 is located on the top outside of the rotating block 903.

[0025] As can be seen from the above, when the staff decolorizes the waste polyester fabric, they first open the installation top plate 2, add the decolorization solvent into the interior of the decolorization box 1, and then install the waste polyester fabric to be decolorized on the outer wall of the installation clamping plate 13. It should be noted that this is a prior art, and its working principle will not be described in detail;

[0026] After the installation of the waste polyester fabric is completed, the installation top plate 2 is installed on the top of the decolorization box 1. At this time, the servo motor 901 and the heating element 102 are turned on to make them work. When the heating element 102 is working, the bottom of the decolorization box 1 can be heated, and the decolorization solvent inside the decolorization box 1 can be heated accordingly. By utilizing the effect of solvent heating, the steam heated by the solvent can be volatilized upward, and the waste polyester fabric above can be steam decolorized;

[0027] When the servo motor 901 is working, it can drive the rotating shaft 902 and the rotating block 903 on its outer wall to rotate. When the rotating block 903 rotates, it can drive the multiple stirring plates 904 on its outer wall to rotate. The rotating action of the stirring plates 904 can rotate and stir the solvent inside the decolorization box 1, so that the decolorization solvent is evenly heated, thereby improving the heating effect of the solvent.

[0028] When the stirring plate 904 is damaged after long-term use and needs to be disassembled and replaced, the installation base plate 9 is first disassembled, and then the pull block 9011 is pulled upward, which accordingly drives the sliding plug rod 9010 to slide upward, so that it is disengaged from the plug hole on the plug plate 905, so that the fixing effect between the plug plate 905 and the plug slot is released. At this time, the limit plate 907 is used to eject the plug plate 905 from the outside of the plug slot according to the action of the return spring 906, and the stirring plate 904 can be disassembled accordingly. Through the setting of this structure, the sliding plug rod 9010 is used to slide and plug in the plug hole, which simplifies the plug-in fixation between the plug plate 905 and the plug slot, and correspondingly simplifies the installation operation of the stirring plate 904, and multiple stirring plates 904 can be disassembled separately, thereby reducing the disassembly steps of the staff, thereby improving the recycling efficiency of the staff for decolorizing and recycling waste polyester fabrics;

[0029] When the plug-in board 905 and the stirring board 904 are plugged and installed, the plug-in board 905 is directly inserted into the plug-in slot, and the limiting slide slot and the sliding plug rod 9010 slide correspondingly, and the sliding magnetic block 9012 at the bottom of the sliding plug rod 9010 slides to the position of the plug hole. According to the effect of the opposite poles of the sliding magnetic block 9012 and the installation magnetic block 9013 attracting each other, the sliding plug rod 9010 can be automatically inserted into the inside of the plug hole, and the plug-in board 905 is plugged and fixed accordingly, so as to fix the stirring board 904;

[0030] It should be noted that: the bottom of the pull block 9011 does not fit with the top of the rotating block 903 in the initial state, so that there is a certain distance between the two. Accordingly, the bottom end of the sliding rod 9010 slides and fits with the bottom of the inner wall of the limiting slide groove in the initial state. When the sliding rod 9010 is inserted into the interior of the socket, the bottom of the pull block 9011 fits with the top of the outer wall of the rotating block 903.

[0031] Embodiment 2

[0032] like Figure 1-5 As shown, the recovery mechanism is located on both sides of the decolorization box 1, and the recovery mechanism includes a recovery box 4 and a collection box 6. A connecting pipe 11 is fixedly connected to one side of the recovery box 4. The top and bottom of the decolorization box 1 are fixedly connected to the condensing pipe 5. The connecting pipe 11 and the outer wall of the condensing pipe 5 are respectively connected to the first valve 7 and the second valve 8. The collection box 6 is connected between the two condensing pipes 5 and is connected to the inside of the condensing pipe 5. The condensing pipe 5 and the connecting pipe 11 are both connected to the inside of the decolorization box 1. The bottoms of the decolorization box 1 and the recovery box 4 are fixedly connected to the supporting legs 3.

[0033] As can be seen from the above, the steam generated by the heating element 102 heating the solvent inside the decolorization box 1 is recovered to the inside of the collection box 6 through the condenser 5 and the second valve 8. After the decolorization process is completed, the first valve 7 is opened to allow the solvent inside the decolorization box 1 to be recovered to the inside of the recovery box 4 through the connecting pipe 11. Through the setting of this structure, the decolorization solvent can be recycled, reducing the waste of resources.

[0034] like Figure 1-5 As shown, the installation heating mechanism includes a fitting baffle 10 and a heating element 102, the installation bottom plate 9 and the installation top plate 2 are respectively installed at the bottom and the top of the decolorization box 1 by bolts, the bottom of the installation bottom plate 9 is provided with a mounting groove 101, the interior of the mounting groove 101 is fixedly connected with a telescopic sleeve 103, the interior of the telescopic sleeve 103 is fixedly connected with a telescopic spring 104, the end of the telescopic spring 104 away from the telescopic sleeve 103 is fixedly connected with a telescopic plate 105, and one end of the telescopic plate 105 slides and extends to the outside of the telescopic sleeve 103, the telescopic plate 105 is located at one end of the telescopic spring 104 and is fixedly connected with a magnetic rod 106, the top of the inner wall of the telescopic sleeve 103 is inlaid with an inlaid magnetic block 107, the bottom of the fitting baffle 10 is fixedly connected with a pull ring 108, the interior of the decolorization box 1 is fixedly connected with a mounting cross plate 12, and the top of the mounting cross plate 12 is connected with a plurality of mounting clamps 13;

[0035] The utility model further specifically describes that the heating element 102 is located above the fitting baffle 10 and inside the mounting groove 101, the magnetic rod 106 and the embedded magnetic block 107 are arranged to attract each other with opposite poles, and the outer wall of the fitting baffle 10 and the inner wall of the mounting groove 101 are arranged to slide and fit;

[0036] As can be seen from the above, when the heating element 102 is damaged after long-term use, the pull ring 108 is pulled to pull the fitting baffle 10 downward to separate it from the installation groove 101, and the heating element 102 is moved to the outside of the installation groove 101, and the heating element 102 can be taken out and replaced;

[0037] When installing the heating element 102, the replaced heating element 102 is placed above the fitting baffle 10, and then the fitting baffle 10 is pressed upward, so that the telescopic plate 105 is correspondingly extended and retracted toward the inside of the telescopic sleeve 103. When the magnetic rod 106 and the embedded magnetic block 107 come into contact, the magnetic rod 106 and the embedded magnetic block 107 are attracted to each other by opposite poles, so that the fitting baffle 10 and the inner wall of the installation groove 101 can be stably fitted, so that the heating element 102 can be stably installed. Through the setting of this structure, it is convenient for the staff to disassemble and replace the heating element 102, thereby improving the work efficiency of the staff in decolorizing and recycling waste polyester fabrics.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for removing the color of waste polyester fabric by distillation, characterized in that: It comprises a decolorizing box (1) and a mounting top plate (2), and also comprises: A stirring mechanism is installed, which is used to uniformly stir and heat the decolorizing solvent inside the decolorizing box (1). The stirring mechanism is located at the bottom of the decolorizing box (1). The stirring mechanism comprises a mounting base plate (9) and a stirring plate (904). The bottom of the mounting base plate (9) is fixedly connected to a servo motor (901). The output end of the servo motor (901) is fixedly connected to a rotating shaft (902), and the top of the rotating shaft (902) rotates and extends to the outside of the top of the mounting base plate (9). The outer wall of the rotating shaft (902) is fixedly connected to a rotating block (903). The outer wall of the rotating block (903) is provided with a plurality of plug-in slots. A reset spring (906) is fixedly connected to the inside of the plug-in slot. One end of the reset spring (906) away from the plug-in slot is fixedly connected to a limiting plate (907). One end of the stirring plate (904) is fixedly connected to a plug-in plate (905). A limiting slide groove is provided at the top, a plug hole is provided inside the limiting slide groove, a mounting magnetic block (9013) is fixedly connected inside the plug hole, a mounting cavity (908) is provided inside the rotating block (903) above the plug slot, tension springs (909) are fixedly connected to both sides of the mounting cavity (908), a sliding plug rod (9010) is fixedly connected to one end of the tension spring (909) away from the mounting cavity (908), and the top of the sliding plug rod (9010) slides and extends to the outer side of the top of the rotating block (903), a pulling block (9011) is fixedly connected to the top of the sliding plug rod (9010), a sliding magnetic block (9012) is fixedly connected to the bottom end of the sliding plug rod (9010), a plug plate (905) is fixedly connected to one side of the stirring plate (904), a heating mechanism is connected to the mounting base plate (9), and a recovery mechanism is connected to both sides of the decolorizing box (1).

2. The device for removing the color of waste polyester fabric by distillation according to claim 1, characterized in that: The recycling mechanism is located on both sides of the decolorization box (1), and includes a recycling box (4) and a collecting box (6). A connecting pipe (11) is fixedly connected to one side of the recycling box (4). The top and bottom of the decolorization box (1) are fixedly connected to a condenser (5). The connecting pipe (11) and the outer wall of the condenser (5) are respectively connected to a first valve (7) and a second valve (8). The collecting box (6) is connected between the two condensers (5) and is connected to the inside of the condenser (5). The condenser (5) and the connecting pipe (11) are connected to the inside of the decolorization box (1). The bottoms of the decolorization box (1) and the recycling box (4) are fixedly connected to supporting legs (3).

3. The device for removing the color of waste polyester fabric by distillation according to claim 1, characterized in that: The installation heating mechanism comprises a fitting baffle (10) and a heating element (102); the installation bottom plate (9) and the installation top plate (2) are respectively installed at the bottom and the top of the decolorization box (1) by means of bolts; a mounting groove (101) is provided at the bottom of the installation bottom plate (9); a telescopic sleeve (103) is fixedly connected inside the installation groove (101); a telescopic spring (104) is fixedly connected inside the telescopic sleeve (103); and a telescopic plate is fixedly connected at one end of the telescopic spring (104) away from the telescopic sleeve (103). (105), and one end of the telescopic plate (105) slides and extends to the outside of the telescopic sleeve (103), the telescopic plate (105) is located at one end of the telescopic spring (104) and is fixedly connected to a magnetic rod (106), the top of the inner wall of the telescopic sleeve (103) is inlaid with an inlaid magnetic block (107), the bottom of the fitting baffle (10) is fixedly connected with a pull ring (108), the inside of the decolorization box (1) is fixedly connected with a mounting cross plate (12), and the top of the mounting cross plate (12) is connected to a plurality of mounting clamps (13).

4. The device for removing the color of waste polyester fabric by distillation according to claim 3, characterized in that: The heating element (102) is located above the fitting baffle (10) and inside the mounting groove (101); the magnetic rod (106) and the embedded magnetic block (107) are arranged to attract each other with opposite poles; and the outer wall of the fitting baffle (10) and the inner wall of the mounting groove (101) are arranged to be slidingly fitted.

5. The device for removing the color of waste polyester fabric by distillation according to claim 1, characterized in that: The outer wall of the plug plate (905) and the inner wall of the plug slot are slidably fitted, a plurality of flow holes are provided on the stirring plate (904), and the outer wall of the limit plate (907) and the inner wall of the plug slot are slidably fitted.

6. The device for removing the color of waste polyester fabric by distillation according to claim 1, characterized in that: The sliding magnetic block (9012) and the mounting magnetic block (9013) are arranged to attract each other with opposite poles, the outer side walls of the sliding plug rod (9010) are respectively arranged to slide and fit with the inner side walls of the limiting sliding groove and the plug hole, and the pulling block (9011) is located on the top outer side of the rotating block (903).

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