Textile fabric leveling device

Abstract

The utility model belongs to the field of textile fabric processing devices, and particularly relates to a textile fabric leveling device which comprises a cabinet, an ironing plate is fixedly connected to the cabinet, the two ends of the ironing plate are straight, the middle of the ironing plate protrudes, the straight part and the protruding part of the ironing plate are in smooth transition, and two sets of wheel seats are symmetrically distributed and fixedly connected to the positions, located at the two ends of the ironing plate, of the cabinet. A belt wheel is rotationally connected between each group of wheel seats, a conveying belt is in transmission connection between the two belt wheels, the section shape of the conveying belt is consistent with the contour shape of the raised part of the ironing plate, and an ironing part is arranged in the raised part of the ironing plate. According to the cloth conveying and ironing device, cloth can be ironed and leveled through the ironing plate while the cloth is conveyed through the conveying belt, the problems that manual ironing and leveling efficiency is low, and continuous large-area ironing and leveling cannot be achieved are solved, the raised ironing plate is used for supporting the cloth to flatten wrinkles while the cloth is conveyed and ironed, and the cloth conveying and ironing efficiency is improved. The ironing and leveling effects are improved, and indentations are avoided.

Description

Technical Field

[0001] The utility model belongs to the field of textile cloth processing devices, in particular to a textile cloth leveling device. Background Art

[0002] The original meaning of textile is a general term for spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and discipline system, especially the emergence of non-woven textile materials and three-dimensional composite weaving technologies, it is no longer just traditional hand-spinning and weaving, but also includes non-woven technology, modern three-dimensional weaving technology, modern electrostatic nano-netting technology, etc. to produce clothing, industrial and decorative textiles.

[0003] During the processing and storage of textile fabrics, wrinkles often occur. Once wrinkles appear on the fabric, the subsequent cutting, sewing and other processing will easily lead to uneven cutting edges and uneven surfaces of the finished products, which directly affects the appearance and quality of the finished products. Therefore, it is necessary to iron and level the textile fabrics before subsequent processing. However, traditional manual ironing is time-consuming, labor-intensive, and inefficient, and it is impossible to achieve continuous large-area ironing and leveling operations, and the leveling effect is poor and uneven.

[0004] A Chinese patent with authorization announcement number CN211340075U discloses a textile fabric leveling device, including a leveling bed, a plurality of leveling rollers are rotatably connected to the top of the leveling bed, and the leveling rollers are arranged at intervals in front and rear; the leveling rollers are connected by a driving mechanism; the textile fabric leveling device also includes a winding assembly, the winding assembly includes a feed roller rotatably connected to the rear end of the leveling bed, and a receiving roller is rotatably connected to the front end of the leveling bed; the receiving roller is connected to a driving motor; the textile fabric leveling device also includes a water vapor spraying assembly arranged above the leveling roller, the water vapor spraying assembly sprays water vapor toward the leveling bed, and cooperates with the leveling roller to realize rolling processing of the textile fabric in a rolling manner, replacing manual leveling of the fabric, improving the leveling processing efficiency, and realizing continuous large-area ironing and leveling.

[0005] However, the above has the following shortcomings:

[0006] 1. The above patent has a good effect when processing wrinkles with smaller amplitudes, but when processing wrinkles with larger amplitudes, the above patent cannot flatten the fabric to both sides, causing its flattening roller to further compact the wrinkles when pressing over the wrinkles, causing indentations on the textile fabric, affecting the appearance and quality of the fabric.

[0007] 2. The principle of ironing and leveling is to soak the cloth to soften the fibers in the textile cloth, then use high temperature to evaporate the water in the softened cloth, and apply pressure to the cloth to make the fibers straight and hard. However, the above patent sprays water vapor to the cloth from the gap between the leveling rollers, resulting in large heat loss and discontinuous heating, which leads to poor ironing and leveling effect. Utility Model Content

[0008] The utility model overcomes the deficiencies of the prior art and solves the technical problem of stably conveying textile fabrics by means of a conveyor belt, and ironing and flattening the fabrics by means of an ironing board during the conveying process, and realizing continuous ironing and flattening over a large area, thereby greatly improving the efficiency of ironing and flattening, and improving the effect of ironing and flattening to be more uniform. At the same time, the raised ironing board is used to prop up the textile fabrics while conveying and ironing and flattening the textile fabrics, thereby flattening the wrinkles on the fabrics, facilitating ironing and improving the effect of ironing and flattening, and the ironing component is used to directly wet and heat the fabrics, so that the heat loss is small and the ironing effect is continuous and uniform, thereby improving the effect of ironing and flattening.

[0009] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a textile fabric leveling device, comprising a cabinet, an ironing board fixedly connected to the cabinet, the two ends of the ironing board are straight and the middle is raised, and there is a smooth transition between the straight parts at the two ends of the ironing board and the middle raised part, two groups of wheel seats are symmetrically distributed and fixedly connected to the cabinet at the two ends of the ironing board, a pulley is rotatably connected between each group of the wheel seats, one end of one of the pulleys is transmission-connected to a motor, a conveyor belt is transmission-connected between the two pulleys, and the cross-sectional shape of the conveyor belt is consistent with the contour shape of the raised part of the ironing board.

[0010] The textile fabrics are stably transported by the conveyor belt, and during the transportation process, the fabrics are ironed and flattened by the ironing board, and continuous large-area ironing and flattening is achieved, which greatly improves the efficiency of ironing and flattening.

[0011] The raised ironing board is used to prop up the textile fabric while conveying and ironing the fabric, thereby flattening the wrinkles on the fabric, making ironing easier and improving the ironing and flattening effect.

[0012] Furthermore, a heating tube is fixedly connected to the bottom side of the raised portion of the ironing board, both ends of the heating tube are electrically connected to heaters, the heater is fixedly connected to the bottom side of the ironing board, a plurality of groups of nozzles are evenly distributed in the gaps between the heating tubes in the raised portion of the ironing board, a nozzle is fixedly connected in each of the nozzles, a water injection pipe is fixedly connected to the bottom of each group of nozzles, a water tank connected to each water injection pipe is fixedly connected at one side of the cabinet, and a water pump is fixedly connected in the water tank.

[0013] The ironing components are used to directly wet and heat the fabric, resulting in less heat loss and a continuous and uniform ironing effect, thereby improving the ironing and leveling effect.

[0014] Furthermore, evenly distributed soft teeth are respectively provided on both side edges of the outer surface of the conveyor belt.

[0015] By setting soft teeth, the conveyor belt can firmly fix the edge of the cloth through the soft teeth while conveying the cloth, thereby ensuring that the ironing plate can stably stretch the cloth and improving the stability of the ironing and leveling process.

[0016] Furthermore, a group of ribs are evenly distributed and fixedly connected on the inner surface of the conveyor belt, and the ribs are meshingly and transmission-connected with the pulley.

[0017] The conveyor belt is stabilized by setting ribs, so that the shape of the conveyor belt remains stable during the continuous conveying of cloth, thereby ensuring that the cloth being conveyed, the conveyor belt and the ironing board always maintain a close fit, thereby improving the uniformity of ironing and the quality of ironing and leveling.

[0018] Furthermore, two pressing plates are symmetrically distributed and fixedly connected to the cabinet at both sides of the conveyor belt, and each of the pressing plates fits tightly with the rib plate and slides relative to it.

[0019] By setting a pressing plate, the cloth is always subjected to uniform pressure from the conveyor belt during the process of conveying and ironing and leveling, thereby improving the effect and quality of ironing and leveling.

[0020] In summary, compared with the prior art, the beneficial effects of the present invention are:

[0021] (1) The textile fabric is stably transported by a conveyor belt, and during the transportation process, the fabric is ironed and flattened by an ironing board, and continuous ironing and flattening of a large area is achieved, greatly improving the efficiency of ironing and flattening.

[0022] (2) The raised ironing board is used to prop up the textile fabric while conveying and ironing the fabric, thereby flattening the wrinkles on the fabric, making ironing easier and improving the ironing and flattening effect.

[0023] (3) The ironing components are used to directly wet and heat the fabric, resulting in less heat loss and a continuous and uniform ironing effect, thereby improving the ironing and leveling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of this patent.

[0025] Figure 2 This is a top view of the patent.

[0026] Figure 3for Figure 2 Stereoscopic cross-sectional view at AA in the middle.

[0027] Figure 4 for Figure 2 Three-dimensional cross-sectional view at the middle BB.

[0028] Figure 5 for Figure 4 A partial enlarged view of point C in the middle.

[0029] Figure 6 It is a structural schematic diagram of the ironing board 11.

[0030] Figure 7 It is a schematic structural diagram of the conveyor belt 12.

[0031] Figure 8 It is a three-dimensional schematic diagram of the present invention with another pressing plate 17.

[0032] Explanation of the reference numerals: cabinet 10; ironing board 11; conveyor belt 12; wheel seat 13; motor 14; rib plate 15; soft teeth 16; pressure plate 17; pulley 18; water tank 19; heater 20; heating tube 21; water injection pipe 22; nozzle 23; nozzle 24; screw 25; knob 26; spring 27; water pump 28. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention. Embodiment 1:

[0034] Figure 3 , Figure 4 and Figure 6 As shown, a textile fabric leveling device includes a cabinet 10, to which an ironing board 11 is fixedly connected. The ironing board 11 has flat ends and a raised middle. There is a smooth transition between the straight parts at both ends and the raised middle part of the ironing board 11. The ironing board 11 is cast and processed from a metal material with good thermal conductivity, and the ironing board 11 is ground and polished to form a smooth surface.

[0035] like Figure 1 , Figure 2 , Figure 4 and Figure 7 As shown, two groups of wheel seats 13 are symmetrically distributed and fixedly connected at both ends of the ironing board 11 on the cabinet 10, and a pulley 18 is rotatably connected between each group of wheel seats 13. One end of one of the pulleys 18 is transmission-connected to a motor 14, and a conveyor belt 12 is transmission-connected between the two pulleys 18. The cross-sectional shape of the conveyor belt 12 is consistent with the contour shape of the raised part of the ironing board 11, and the conveyor belt 12 and the soft teeth 16 are both made of high-temperature resistant rubber material.

[0036] like Figure 1 , Figure 3 , Figure 4 and Figure 7 As shown, a group of ribs 15 are evenly distributed and fixedly connected on the inner surface of the conveyor belt 12, and the ribs 15 are meshed and transmission-connected with the pulley 18.

[0037] The conveyor belt 12 is stabilized by providing the rib plate 15, so that the shape of the conveyor belt 12 remains stable during the process of continuously conveying the cloth, thereby ensuring that the cloth being conveyed, the conveyor belt 12 and the ironing plate 11 always maintain a close fit, thereby improving the uniformity of ironing and the quality of ironing and leveling.

[0038] like Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, a heating tube 21 is fixedly connected to the bottom side of the raised portion of the ironing board 11, and heaters 20 are electrically connected to both ends of the heating tube 21. The heater 20 is fixedly connected to the bottom side of the ironing board 11. A plurality of groups of nozzles 23 are evenly distributed in the gaps between the heating tubes 21 in the raised portion of the ironing board 11, and a nozzle 24 is fixedly connected in each nozzle 23. A water injection pipe 22 is fixedly connected to the bottom of each group of nozzles 23. The water injection pipe 22 is made of hollow copper pipe with high thermal conductivity. A water tank 19 connected to each water injection pipe 22 is fixedly connected at one side of the cabinet 10, and a water pump 28 is fixedly connected in the water tank 19.

[0039] The ironing components are used to directly wet and heat the fabric, resulting in less heat loss and a continuous and uniform ironing effect, thereby improving the ironing and leveling effect.

[0040] like Figure 1 and Figure 7 As shown, evenly distributed soft teeth 16 are respectively provided at the edges of both sides of the outer surface of the conveyor belt 12 .

[0041] By providing the soft teeth 16, the conveyor belt 12 can firmly fix the edge of the cloth through the soft teeth 16 while conveying the cloth, thereby ensuring that the ironing plate 11 can stably support the cloth and improving the stability of the ironing and leveling process.

[0042] like Figure 1 , Figure 2 and Figure 4 As shown, two pressing plates 17 are symmetrically distributed and fixedly connected to the cabinet 10 at both sides of the conveyor belt 12 , and each pressing plate 17 fits tightly with the rib plate 15 and slides relative to it.

[0043] In this embodiment, the operator first connects the device to the power supply and the control system, and respectively sets a feeding device and a winding device at both ends of the device. Then, the operator starts the motor 14 through the control system, so that the pulley 18 stably drives the conveyor belt 12 to rotate by engaging with the rib plate 15, and at the same time starts the heater 20 and heats the ironing board 11 through the heating tube 21, so as to preheat the device. When the ironing board 11 reaches the specified temperature, the water pump 28 is controlled to pump water from the water tank 19 and inject the water into each nozzle 24 through the water injection pipe 22, and finally sprays it out from the nozzle 23 in an atomized form.

[0044] Since the water injection pipe 22 has good thermal conductivity, the heating pipe 21 heats and evaporates the water in the water injection pipe 22 while heating the ironing board 11, so that the nozzle 24 sprays water vapor.

[0045] Then the textile fabric on the feeding device is fed into the gap between the ironing plate 11 and the conveyor belt 12, and it is ensured that both sides of the fabric are in stable contact with the two sets of soft teeth 16. Then, the fabric slides on the ironing plate 11 under the rotation of the conveyor belt 12, and the soft teeth 16 on both sides still stably fix the two side edges of the fabric.

[0046] As the cloth slides on the ironing board 11, it gradually moves from the straight part of the ironing board 11 to the raised part. During this process, the raised part of the ironing board 11 gradually stretches the cloth, and the soft teeth 16 on both sides fix the edge of the cloth, so that the wrinkles on the cloth are evenly flattened.

[0047] At the same time, the water vapor sprayed from the nozzle 23 soaks the cloth, and the ironing plate 11 heated by the heating tube 21 heats the cloth evenly to evaporate the moisture on the cloth. At the same time, the pressure of the conveyor belt 12 on the cloth irons and flattens the raised cloth on the raised part of the ironing plate 11, and the flattening effect is even and the flattening quality is high.

[0048] While the conveyor belt 12 is continuously rotating, the rib plate 15 serves to shape the conveyor belt 12 so that the conveyor belt 12 can maintain a stable shape at all times, thereby enabling the conveyor belt 12 to fit the shape of the cloth and the raised portion of the ironing board 11, exerting uniform pressure on the cloth, and further improving the uniformity of the ironing and leveling effect.

[0049] At the same time, by setting the pressure plate 17 to guide the rib plate 15, the cloth is always subjected to uniform pressure from the conveyor belt 12 during the process of transportation and ironing and flattening, and the conveyor belt 12 is ensured to always maintain a stable and straight moving direction when transporting the cloth, thereby improving the effect and quality of ironing and flattening.

[0050] Finally, the ironed and flattened fabric is transported out of the device by the conveyor belt 12, and then the flattened fabric is fixed on the winding device for collection, and the process of feeding, ironing, flattening and winding is continued until the textile fabric is completely ironed and flattened. Embodiment 2:

[0051] like Figure 8 As shown, the two pressure plates 17 fixed on the cabinet 10 are replaced by two movable pressure plates 17, and a group of screws 25 are slidably connected in each pressure plate 17, and the two groups of screws 25 are respectively fixedly connected to the cabinet 10 on both sides of the conveyor belt 12, and a spring 27 surrounding the outside of the screw 25 is connected between the bottom of each screw 25 and the corresponding pressure plate 17, and a knob 26 is threadedly connected to the upper end of each screw 25, and each knob 26 is rotatably connected to the upper side of the corresponding pressure plate 17.

[0052] As a further embodiment, by rotating the knob 26, the knob 26 and the corresponding pressing plate 17 can freely change their heights, thereby adjusting the distance between the bottom side of the conveyor belt 12 and the ironing plate 11 to adapt to fabrics of different thicknesses for effective ironing and flattening, thereby greatly improving the applicability of the device and reducing the cost of use.

[0053] And by adjusting the height of the adjusting plate 17, the pressure applied by the conveyor belt 12 to the cloth can be adjusted as needed, so as to meet the different flattening needs of textile cloths of different materials and properties, improve the ironing and flattening effect and expand the scope of application. Embodiment three:

[0054] like Figure 6 As shown, the metal ironing board 11 is replaced with a ceramic ironing board 11, and the ironing board 11 is made of ceramic integrally fired.

[0055] As a further embodiment, the surface of the ironing board 11 made of ceramic material is smoother and harder, and is not prone to wear or scratching the surface of the fabric after long-term use. The ceramic material has a small thermal expansion coefficient and is not prone to deformation in a high-temperature environment for a long time, making the ironing and leveling effect more stable. Compared with the ironing board 11 made of metal, the ironing board 11 made of ceramic material will not oxidize, which can effectively reduce the maintenance cost of the device.

[0056] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0057] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0058] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the present application, and should be within the scope of protection of the claims attached to the present application.

Claims

1. A textile fabric flattening device, characterized in that: The invention comprises a cabinet (10), an ironing board (11) is fixedly connected to the cabinet (10), the two ends of the ironing board (11) are straight and the middle is raised, and the straight part and the raised part of the ironing board (11) are smoothly transitioned, two groups of wheel seats (13) are symmetrically distributed and fixedly connected to the cabinet (10) at the two ends of the ironing board (11), a pulley (18) is rotatably connected between each group of the wheel seats (13), one end of one of the pulleys (18) is transmission-connected to a motor (14), a conveyor belt (12) is transmission-connected between the two pulleys (18), the cross-sectional shape of the conveyor belt (12) is consistent with the contour shape of the raised part of the ironing board (11), and an ironing component is arranged in the raised part of the ironing board (11).

2. A textile fabric flattening device according to claim 1, characterized in that: The ironing component comprises a heating tube (21), the heating tube (21) being fixedly connected to the bottom side of the raised portion of the ironing board (11), the two ends of the heating tube (21) being electrically connected to a heater (20), and the heater (20) being fixedly connected to the bottom side of the ironing board (11).

3. A textile fabric flattening device according to claim 2, characterized in that: A plurality of groups of nozzles (23) are evenly distributed in the raised portion of the ironing board (11) and located at the gap between the heating tubes (21); a nozzle (24) is fixedly connected to each of the nozzles (23); a water injection pipe (22) is fixedly connected to the bottom of each group of nozzles (23); a water tank (19) connected to each water injection pipe (22) is fixedly connected to one side of the cabinet (10); and a water pump (28) is fixedly connected to the water tank (19).

4. A textile fabric flattening device according to claim 1, characterized in that: Evenly distributed soft teeth (16) are respectively arranged at the edges of both sides of the outer surface of the conveyor belt (12).

5. A textile fabric flattening device according to claim 1, characterized in that: A group of ribs (15) are evenly distributed and fixedly connected on the inner surface of the conveyor belt (12), and the ribs (15) are meshingly transmission-connected with the pulley (18).

6. A textile fabric flattening device according to claim 5, characterized in that: Two pressing plates (17) are symmetrically distributed and fixedly connected to the cabinet (10) at both sides of the conveyor belt (12), and each pressing plate (17) is tightly fitted with the rib plate (15) and slides relative to it.

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